USSC Clayton 1537Q Owner's Manual
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USSC Clayton 1537Q Owner's Manual

USSC Clayton 1537Q Owner's Manual

United states stove company solid fuel warm air furnace owners manual model 1537q
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Model 1537Q
SOLID FUEL WARM AIR FURNACE
Owners Manual
TM
*FOR PARALLEL INSTALLATION WITH AN
EXISTING FORCED AIR, GAS OR OIL
FIRED FURNACE (U.S. ONLY)
*FOR INSTALLATION AS A CENTRAL FURNACE
Improper Installation May
CAUTION:
Void Your Warranty
Read All Instructions Carefully Before
Starting the Installation or Operating the
Save This Manual For
Furnace.
Future Reference
DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER
UNITED STATES STOVE COMPANY
WARNOCK HERSEY
S
C
U
S
227 Industrial Park Road
P.O.Box 151
South Pittsburg, TN 37380
R
(423) 837-2100
851239B
10/98

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Summary of Contents for USSC Clayton 1537Q

  • Page 1 Starting the Installation or Operating the Save This Manual For Furnace. Future Reference DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED STATES STOVE COMPANY WARNOCK HERSEY 227 Industrial Park Road P.O.Box 151 South Pittsburg, TN 37380...

  • Page 2: Tools And Materials Needed

    CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER.

  • Page 3: Caution Labels

    Caution Labels Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open.

  • Page 4: Rules For Safe Installation And Operation

    rules for safe installation and operation Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. Do not install this furnace in a mobile home or trailer.
  • Page 5 HOW THE FURNACE FUNCTIONS Your Supplemental Furnace is designed to be a supplemental or central heating source for your home. This solid fuel furnace may be installed in conjunction with a properly operating central furnace that is listed or certified in accordance with nationally recognized safety standards and equipped with the required controls and other safety features and which has...
  • Page 6 Model 1537Q Dimensions 43-7/8 24-1/16 32-1/4 3-1/2 33-7/8 40-11/16 9" FIG. 1...

  • Page 7: Locating The Furnace

    FIG. 2 Locating the Furnace The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is con- nected directly to the warm air outlet plenum of the central furnace.

  • Page 8: Chimney Connection

    chimney connection FIG. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown.

  • Page 9: Rules For Connector Pipe Installation

    Rules for Connector Pipe Installation The crimped end of the chimney con- nector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any con- densation in the flue to run back into the furnace.

  • Page 10: Assembly Of Furnace

    Assembly of Furnace Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Smoke Curtain Blowers and Blower Controls Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during ship- ment.
  • Page 11 Blower & Component Assembly - Honeywell FAN/LIMIT CONTROL 4" ELECTRICAL JUNCTION BOX BLOWER ASSEMBLY GASKET FIG. 11 CLIP NUTS (DO NOT USE CLIP NUT ON UPPER CENTER HOLE)

  • Page 12: Room Thermostat

    Model 1537Q Wiring Diagram - LOAD LOAD LIMIT LINE LINE BLACK JUNCTION GROUND 110 VAC 60 HZ WHITE BLACK FIG. 12 BLOWER LIMIT CONTROL NOTE: WHEN USING A ROOM THERMOSTAT, MUST BREAK OFF JUMPER FOR LOW VOLTAGE. BLACK BLACK FORCED...

  • Page 13: Installation

    Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 8" outlets away from the furnace, or it will not function properly. 1.

  • Page 14: Power Failure Instructions

    Power Failure Instructions: Operation after loss of power Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel above bottom of feed door. Set ash pan spin draft maximum one turn open. 18" MIN. (U.S.
  • Page 15 Central Installation (U. S. & Canada) OPTIONAL 11 RPT FURNACE COLD AIR DUCT 6" PIPE 90 ELBOW DAMPER PIPE CONNECTOR FIG. 14...
  • Page 16 Add-On Installation (U. S. Only) COLD AIR DUCT 8" PIPE 6" PIPE 90 ELBOW DAMPER PIPE CONNECTOR FURNACE EXISTING GAS/OIL/ELECTRIC FURNACE FIG. 14-1...
  • Page 17 Series Installation Wiring Diagram - TO GAS/OIL/ELECTRIC TRANSFORMER AND COMBUSTION FAN OF SOLID FUEL UNIT POWER SUPPLY GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX FURNACE BLOWER MOTOR FIG. 15 COMBINATION CONTROL LIMIT CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL.

  • Page 18: Operating Instructions

    operating instructions Your Clayton Furnace is capable of burning Wood or Coal. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. BURNING COAL: Clayton Furnaces are capable of burning Bituminous coal and Anthracite coal.
  • Page 19 Add a thin layer of coal (preferably smaller chunks) to the wood fire, being careful not to disturb it too much or cut off the draft. Then, add a second heavier layer after the coal is ignited and burning well. If necessary, add a third layer to bring the coal up to the top of the front liner (not above!).

  • Page 20: Service Hints

    ADJUSTING BLOWER LIMIT CONTROL SETTINGS The temperature in the plenum of the warm air furnace at which the blower turns on or turns off, is controlled by the setting of the pointers in the blower limit control (See Fig. 12). These pointers may be adjusted through their entire range of settings to achieve the desired warm air output from the furnace.
  • Page 21 11DIK - DRAFT INDUCED KIT PART NO. DESCRIPTION 80130 Fan Control Center 80243A Forced Draft Blower 80129 Wall Thermostat 83250 Kep Nut (1/4-20) 83339 Hex Bolt (1/4-20 x 3/4) (BL,OX) 68618 Blower Mounting Plate 68231 Fan Control Cord Assembly 80006 Wire Nut 73B N/S = NOT SHOWN QTY.
  • Page 22 Model 1537Q - Parts...
  • Page 23 Model 1537Q - Parts List PART NO. DESCRIPTION 69092 Firebox Weldment 23398 Baffle 40246 Flue Collar Casting 88032 Flue Collar Gasket 83227 Bolt (1/4-20 x 1 MS, SL) 83250 Nut (Kep, 1/4-20) 69093 Cabinet Bottom Assembly 40258 Back Liner 40256...
  • Page 24 COLD AIR RETURN FILTER BOX INSTALLATION A APPENDIX SOLID FUEL FURNACE EXISTING DUCT WORK WARM EXISTING FURNACE...
  • Page 25 PLENUM COLLECTOR COLD AIR RETURN FILTER BOX INSTALLATION B EXISTING FURNACE SOLID FUEL FURNACE EXISTING DUCT WORK WARM...

  • Page 26: Filter Box

    COLD AIR RETURN PLENUM ELBOW PLENUM TOP (OPTIONAL) FILTER BOX SOLID FUEL FURNACE INSTALLATION C EXISTING DUCT WORK WARM EXISTING FURNACE...
  • Page 27 DUCT WORK 2" MINIMUM CLEARANCE ANTI-BACKDRAFT FLAPPER SOLID FUEL FURNACE DUCT WORK 2" MINIMUM CLEARANCE SOLID FUEL FURNACE INSTALLATION D (U. S. ONLY) COLD AIR RETURN INSTALLATION E (U. S. ONLY) BAFFLE COLD AIR RETURN 11 PCS (OPTIONAL PLENUM FAN CONTROL LOCATION) FURNACE PLENUM EXISTING FURNACE FURNACE PLENUM...
  • Page 28 DUCT WORK 2" MINIMUM CLEARANCE SOLID FUEL FURNACE DUCT WORK 2" MINIMUM CLEARANCE CENTRAL FURNACE INSTALLATION SOLID FUEL FURNACE INSTALLATION F COLD AIR RETURN INSTALLATION G FURNACE PLENUM EXISTING FURNACE COLD AIR RETURN TO FILTER BOX...
  • Page 29 SOLID FUEL FURNACE INSTALLATION H EXISTING OIL, ELECTRIC OR GAS FURNACE SOLID FUEL FURNACE (TOP VIEW) 2" MINIMUM CLEARANCE (FRONT VIEW) EXISTING OIL, ELECTRIC OR GAS FURNACE...
  • Page 30 List of Problems 1. Smoking when feed door is open. 2. Furnace does not heat. 3. Blower does not run. 4. No air from registers - fan running. 5. Air from registers is not hot. 6. Blower runs too long. 7.
  • Page 31 Notes...
  • Page 32 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING IN- FORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 1537Q 4. THE SERIAL NUMBER: ____________________ UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD SOUTH PITTSBURG, TN 37380 P.O.BOX 151...

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