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Model 1200Q
SOLID FUEL WARM AIR FURNACE
Owners Manual
S T
O
*FOR PARALLEL INSTALLATION WITH AN
EXISTING FORCED AIR, GAS OR OIL
FIRED FURNACE (U.S. ONLY)
*FOR INSTALLATION AS A CENTRAL FURNACE
Improper Installation May
CAUTION:
Void Your Warranty
Read All Instructions Carefully Before
Starting the Installation or Operating the
Save This Manual For
Furnace.
Future Reference
DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER
UNITED STATES STOVE COMPANY
WARNOCK HERSEY
S
C
U
S
227 Industrial Park Road
P.O.Box 151
South Pittsburg, TN 37380
R
(423) 837-2100
•DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•
851282A 4/99
1
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Summary of Contents for USSC Hotblast 1200Q
- Page 1 Starting the Installation or Operating the Save This Manual For Furnace. Future Reference DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER UNITED STATES STOVE COMPANY WARNOCK HERSEY 227 Industrial Park Road P.O.Box 151 South Pittsburg, TN 37380 (423) 837-2100 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
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Page 2: Tools And Materials Needed
CONGRATULATIONS! You've purchased one of America's Finest Wood Burning Furnaces. By heating with wood you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER. - Page 3 Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open.
- Page 4 RULES FOR SAFE INSTALLATION AND OPERATION Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. Check your local codes. This installation must comply with their rulings. Do not install this furnace in a mobile home or trailer.
- Page 5 RULES FOR SAFE INSTALLATION AND OPERATION CARING FOR PAINTED PARTS - This furnace has a painted outside jacket, which is durable but it will not stand rough handling or abuse. When installing you furnace, use care in handling. Clean with soap and warm water when furnace is not hot.
- Page 6 MODEL 1200Q DIMENSIONS FIG. 1 •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 7 LOCATING THE FURNACE The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace.
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Page 8: Chimney Connection
FIG. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. - Page 9 RULES FOR CONNECTOR PIPE INSTALLATION The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any densation in the flue to run back into the furnace.
- Page 10 ASSEMBLY OF FURNACE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Ash Door Handle Ash Door Latch Blower and Blower Control Electrical Connections Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during...
- Page 11 BLOWER & COMPONENT ASSEMBLY - Attach the Honeywell Limit Control to the bracket as shown below, using (2) of the #12 x 3/4" Tek Screws provided in the parts bag. Attach the 2x4 Junction Box to the bracket. Use (2) of the #12 x 3/4" Tek Screws provided. Also, attach the flexible conduit from the Limit Control to the junction box using one of the Romax Conduit fitting and red anti-short bushing provided in the parts bag.
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Page 12: Limit Control
MODEL 1200Q WIRING DIAGRAM - BLACK WHITE HOUSE SUPPLY GREEN NOTE: GROUND HOUSE SUPPLY TO INSIDE OF JUNCTION BOX. LIMIT CONTROL 2 x 4 JUNCTION BOX BLOWER •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY• FIG. 12... -
Page 13: Installation
Please see all methods of Installation in Appendix at the rear of this booklet. This is a furnace, not a free standing stove. You must direct heated air from 12" outlet away from the furnace, or it will not function properly. 1. -
Page 14: Power Failure Instructions
POWER FAILURE INSTRUCTIONS: Operation after loss of power Remove filter if provided. Do not expect to keep home at normal temperatures. Do not load fuel above bottom of feed door. Set Fuel door and Ash door spin draft maximum closed per the factory installed stops. - Page 15 CENTRAL INSTALLATION (U.S. & CANADA) ADD-ON INSTALLATION (U.S. ONLY) •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 16 ALTERNATIVE PARALLEL INSTALLATION WIRING DIAGRAM FIG. 15 TO GAS/OIL/ELECTRIC TRANSFORMER HOTBLAST COMBINATION CONTROL LIMIT POWER SUPPLY JUMPER IN GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX WOOD CENTRAL FURNACE FURNACE BLOWER BLOWER MOTOR MOTOR CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL.
- Page 17 OPERATING INSTRUCTIONS Your Hotblast Furnace is for burning wood only. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. CAUTION DO NOT OPERATE WITH THE FEED AND/OR ASH DOOR OPEN.
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Page 18: Service Hints
Do not expect a furnace to draw. It is the chimney that creates the draft. Smoke spillage into the house or exces- sive build-up of water or creosote in the chimney is not functioning properly. Correct the problem before using furnace. - Page 19 MODEL 1200Q - PARTS •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 20 MODEL 1200Q - PARTS LIST K E Y PART# 69121 24576 40288 89066 23800 23787 83445 83250 24594 23859 C20599 83444 88082 24595 88082 83443 24568 69151 69152 69158 69129 80145 80061 80061 80086 80362 80125 80126 24674 23786 23823...
- Page 21 APPENDIX INSTALLATION A NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION. •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 22 APPENDIX INSTALLATION B NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION. •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 23 APPENDIX INSTALLATION C NOTE: ANTI-BACKDRAFT FLAPPERS OR BAFFLE ARE REQUIRED FOR THIS INSTALLATION. •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 24 APPENDIX INSTALLATION D (U.S. ONLY) INSTALLATION E (U. S. ONLY) •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 25 APPENDIX INSTALLATION F INSTALLATION G •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 26 NOTES •DRAWINGS FOR ILLUSTRATION PURPOSES ONLY•...
- Page 27 TROUBLE SHOOTING TIPS FOR WARM AIR FURNACE List of Problems 1. Smoking when feed door is open. 2. Furnace does not heat. 3. Blower does not run. 4. No air from registers - fan running. 5. Air from registers is not hot. 6.
- Page 28 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 1200Q 4. THE SERIAL NUMBER:____________________ UNITED STATES STOVE COMPANY 227 INDUSTRIAL PARK ROAD P.O.BOX 151...
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