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Installation/Operator's Manual
Model: 1600EF
Wood or Coal External Furnace
SAFETY NOTICE:
If this furnace is not properly installed, a house fire may result! For your safety, follow these installation
instructions. Contact local building or fire officials about restrictions and installation requirements in your
area. This furnace must be installed by a qualified technician. Keep these instructions for future reference.
Safety Tested to UL 391
United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com
USSC
851846 rev 0
1
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Summary of Contents for USSC Clayton 1600EF
- Page 1 This furnace must be installed by a qualified technician. Keep these instructions for future reference. Safety Tested to UL 391 United States Stove Company • 227 Industrial Park Road, P.O. Box 151 • South Pittsburg, TN 37380 • www.usstove.com USSC...
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Page 2: Unit Dimensions
UNIT DIMENSIONS USSC... - Page 3 WARRANTY INFORMATION CARD Name__________________________________________ Telephone #: (_____)_____________ City____________________________________________ State_______ Zip_________________ Email Address __________________________________________________________________ Model # of Unit________________________________ Serial #___________________________ Fuel Type: qWood qCoal qPellet Place of Purchase (Retailer)______________________________________________________ City____________________________________________ State_______ Zip_________________ If internet purchase, please list website address___________________________________ Date of Purchase _______________________________________________________________ Reason for Purchase: qAlternative Heat qDecoration...
- Page 4 Ê Fold Here Fold Here United States Stove Company P.O. Box 151 South Pittsburg, TN 37380 É Fold Here PLACE STAMP HERE...
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Page 5: Disclaimer Notice
Electric, Gas or Oil Fired Furnace in heating your home by utilizing the existing furnace’s duct work system. The 1600EF must not be wired in conjunction with the exist- ing furnace. The outdoor furnace may be operated with the supplied wall thermostat or a 24 volt thermostat that you supply yourself. -
Page 6: Flue Pipe Installation
WOOD SUPPLY Some important rules for preparing good firewood are: Cut, split and stack the wood in the early spring and let it stand in the sun and wind all summer. Whether you purchase your wood or cut it yourself, spring is the best time to buy or cut your wood to insure it is good and dry come winter. -
Page 7: Types Of Installation
We strongly recommend that the hot air duct work be installed by a home heating specialist. If doing the instal- lation yourself, before you decide which installation will best suit your needs, consult a qualified heating technician and follow his recommendations as to the safest and most efficient method of installation. -
Page 8: Installation Examples
CENTRAL DUCT CONNECTION When connecting to a central duct system, avoid 90 de- gree elbows as this will reduce air flow delivery. A duct run in excess of 40 feet is NOT RECOMMENDED. The air flow and heat output will be greatly decreased. Run 10”... -
Page 9: Door Handles
FURNACE ASSEMBLY INSTRUCTIONS Read and follow these instructions in the event you have to replace or re-assemble components of your furnace. DOOR HANDLES Insert door handle into door. From rear side of door, place a 1/2” washer over the threaded part of the handle, then attach the lock nut. - Page 10 DISTRIBUTION BLOWER & ACC. All electrical connections should be done by a qualified electrician. To replace the Honeywell Limit Control (A): Unplug from power supply The control may be removable thru the access panel on item “B”. However it may be easier to remove item “B” entirely for bet- ter access.
- Page 11 MOTORIZED NATURAL DRAFT REPLACEMENT 1. Make certain the unit has been unplugged from the power source. Remove the cover from the motor and remove the two wire nuts and grounding screw. With a pair of pliers, remove the strain relief and cord assem- bly from the motor.
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Page 12: Starting A Wood Fire
TESTING AND OPERATING PROCEDURES GENERAL FURNACE OPERATION After installation of the furnace is complete, it is ready for operation. The Honeywell Limit Control, in conjunction with a wall thermostat, operates the distribution blowers and the motorized draft on the front of the furnace. The limit control is located on the rear of the furnace in the upper left corner and is accessible by removing the two screws in the cover plate. -
Page 13: Operating Notes
If the fire goes out or does not hold overnight, look for: 1. Poor draft. 2. Incorrect damper settings. 3. Improper firing methods for coal being used. 4. More combustion air needed. 5. Coal not sized to the furnace. We recommend 1” to 3”... -
Page 14: Trouble Shooting And Problem Solving
TROUBLE SHOOTING AND PROBLEM SOLVING 1. Problem: Smoke puffs from furnace Solution: A. Check chimney draft. Check for blocked chimney or flue pipe. Use mirror to check chimney clearance. B. Check ash pit — if it is too full, empty. C. -
Page 15: Wiring Diagram
WIRING DIAGRAM USSC... -
Page 16: Parts Diagram
PARTS DIAGRAM USSC... -
Page 17: Parts Diagram And List
Key Description Grate Retainer Shaker Bar Shaker Grate Section Front Liner Back Liner Full Firebrick (4-1/2 wide x 9 tall x 1-1/4 thick) Half Firebrick (2-1/4 wide x 9 tall x 1-1/4 thick) Slide Baffle Baffle Rod Inside Cover Plate Gasket, Water Coil Cover #12 x 3/4: Tek Screw Carriage Bolt, 1/4-20 x 1-1/4 Long... - Page 18 PARTS DIAGRAMS AND LISTS - MOTORIZED DRAFT KIT Key Description Weldment, Draft Tube Spin Draft 3/8-16 x 2-1/2 Carriage Bolt Lock Nut, 3/8-16 Actuator, Motorized Draft Tube, Flipper Flipper #8 x 1/2 Tek Screw, Hex Head Strain Relief Power Supply Cord Male, Tyco Terminal Part # 68872...
- Page 19 PARTS DIAGRAMS AND LISTS - FAN CENTER CONTROL Key Description USSC Electrical Box Cover Electrical Box Body Switch, 3-Position Harness, 6 Circuit Receptacle Harness, 3 Circuit Receptacle Harness, 2 Circuit Receptacle Transformer, Fan Center Strain Relief Power Supply Cord #10 x 1/2 Sheet Metal Screw Washer, Internal tooth, #10 Part # 25742...
- Page 20 NOTES USSC...
- Page 21 DOMESTIC HOT WATER COIL KIT - OPTIONAL ACCESS PANEL REAR WALL OF FIREBOX DOMESTIC HOT WATER COIL TURN INSIDE NUTS UP 1. NUT TO END OF THREADS 2. WASHER 3. GASKET USSC This Furnace will accept the installation of a Domestic Hot Water Coil Kit.
- Page 22 Furnaces that are capable of burning coal usually will burn both Bituminous and Anthracite coal. An- thracite is perhaps the best coal fuel because of its long even burn time, high heat output, and cleanli- ness which make it a good choice for the home. However, keep in mind it is a much more difficult fuel to use, requires more care and patience, is not so widely available, and is usually much more ex-...
- Page 23 When the fire is well established and the room is be- coming warm, partially close the dampers. Some experimenting will have to take place with each particular setting of all dampers and controls as the chimney provides the draft necessary to not only exhaust the smoke, but to pull combustion air into the heater as well - and no two chimney’s perform the same.
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Page 24: How To Order Repair Parts
Certification Plate located inside the cabinet door. PART NUMBER PART DESCRIPTION MODEL NUMBER______________ SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P.O. Box 151 South Pittsburg, TN 37380 (423) 837-2100 Customer Service: (800)-750-2723 • Repair Parts: (888) 299-1440...
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