USSC 1537M Owner's Manual
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USSC 1537M Owner's Manual

Solid fuel warm air furnace
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Models:
1537M
1557M
OWNERS MANUAL
SOLID
FUEL
WARM AIR
FURNACE
• FOR PARALLEL INSTALLATION WITH EXISTING FORCED AIR-GAS OR OIL FIRED
FURNACE.
• FOR INSTALLATION AS A CENTRAL FURNACE
• THE HOTBLAST FURNACE HAS BEEN APPROVED FOR U.S. INSTALLATIONS ONLY.
READ ALL INSTRUCTIONS CARE-
FULLY BEFORE STARTING THE
INSTALLATION OR OPERATING
THE FURNACE
S
C
U
S
CAUTION:
UNITED STATES STOVE COMPANY
227 Industrial Park Road
South Pittsburg, TN 37380
IMPROPER INSTALLATION MAY VOID
DO NOT USE THIS FURNACE
IN A MOBILE HOME OR TRAILER
P.O.Box 151
(423) 837-2100
1
YOUR WARRANTY
851559E

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Summary of Contents for USSC 1537M

  • Page 1 READ ALL INSTRUCTIONS CARE- FULLY BEFORE STARTING THE INSTALLATION OR OPERATING DO NOT USE THIS FURNACE THE FURNACE IN A MOBILE HOME OR TRAILER UNITED STATES STOVE COMPANY 227 Industrial Park Road P.O.Box 151 South Pittsburg, TN 37380 (423) 837-2100 851559E...

  • Page 2: Tools And Materials Needed

    CONGRATULATIONS! You've purchased one of America's Finest Wood and Coal Burning Furnaces. By heating with wood and coal you're helping CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you.

  • Page 3: Caution Labels

    CAUTION LABELS Your Furnace has the following labels. Read and Obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches w.c. DO NOT operate with fuel loading or ash removal doors open.

  • Page 4: Rules For Safe Installation And Operation

    RULES FOR SAFE INSTALLATION AND OPERATION Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 1. Check your local codes. The installation must comply with their rulings. 2.
  • Page 5 HOW THE FURNACE FUNCTIONS PARALLEL INSTALLATION: (U.S. ONLY) Your Hotblast Furnace is designed to (See Optional Wiring Diagram, Page 13, Fig. be a supplemental or central heating source 14) The design is such that when the blower for your home. This Solid Fuel Furnace may comes on, the blower on the central system be installed in conjunction with a properly also comes on.
  • Page 6 DIMENSIONS OF FURNACE FIGURE 1 1537M...

  • Page 7: Locating The Furnace

    LOCATING THE FURNACE 1. The furnace should be located in the same room as the central system and as close as possible, but not closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace.

  • Page 8: Chimney Connection

    CHIMNEY CONNECTION Fig. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown.

  • Page 9: Pipe Installation

    RULES FOR CONNECTOR PIPE INSTALLATION 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chim- ney connectors and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any condensation in the flue to run back into the furnace. Use 6"...

  • Page 10: Assembly Of Furnace

    ASSEMBLY OF FURNACE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Pull Handle Feed Door Locking Handle Factory Blower(s) and Blower Controls Installed Electrical Connections Remove all parts from inside the furnace Fig.
  • Page 11 FIGURE 11...

  • Page 12: Installation

    INSTALLATION The installation must be made only on a noncom- Please see all methods of Installation in bustible floor. Appendix at the rear of this booklet. d) Install the smoke pipe connector to the chim- ney with 26-gauge pipe and elbows (to be pur- This is a furnace, not a free standing stove.

  • Page 13: Power Failure

    PLENUM TO CEILING 2" MIN. AIR SPACE 6" MIN. REQUIRED BY CODE PLENUM Figure 12 CENTRAL FURNACE OWER AILURE NSTRUCTIONS Operation after loss of power-- 1. Remove filter if provided 2. Do not expect to keep home at normal temperatures. 3.

  • Page 14: Adding Fuel

    CAUTION OPERATING INSTRUCTIONS GASES THAT ARE DRIVEN FROM FRESH FUEL, Model 1537M COAL MUST BE BURNED OR THEY WILL ACCUMULATE AND EXPLODE. NEVER A) Egg size (1-3/16" or larger) bituminous coal SMOTHER A FIRE WHEN ADDING FRESH for residential furnaces, or any of the specially COAL.

  • Page 15: Service Hints

    SERVICE HINTS 4. If the chimney is operating too cool, water Do not expect a furnace to draw. It is the will condense in the chimney and run back chimney that creates the draft. Smoke spillage into the furnace. Creosote formation will be into the house or excessive build-up of water or rapid and may block the chimney.

  • Page 17: Parts List

    PARTS LIST MODEL 1537M (SEE DIAGRAM, PAGE 16) PART # DESCRIPTION QTY. 23458G Cabinet Bottom 23461G Cabinet Side (Left & Right) 88032 Flue Collar Gasket 40246 Flue Collar 23459G Cabinet Back 23457G Cabinet Top 40258 Rear Liner 40269 Front Liner...
  • Page 19 PARTS LIST MODEL 1557M (SEE DIAGRAM, PAGE 18) PART # DESCRIPTION QTY. 69509 Firebox Weldment 25467G Cabinet Side (Left & Right) 88032 Flue Collar Gasket 40246 Flue Collar 23459G Cabinet Back 25466G Cabinet Top 40258 Rear Liner 40269 Front Liner 23398 Baffle 40256...
  • Page 21 APPENDIX INSTALLATION - A (U.S. ONLY) TO EXISTING DUCT WORK COLD AIR WARM AIR RETURN EXISTING FURNACE SOLID FUEL FILTER BOX FURNACE...
  • Page 22 INSTALLATION - B (U.S. ONLY) TO EXISTING PLENUM DUCT WORK COLLECTOR WARM AIR COLD AIR RETURN EXISTING FURNACE SOLID FUEL FILTER BOX FURNACE INSTALLATION - C (U.S. ONLY) TO EXISTING DUCT WORK COLD AIR WARM AIR RETURN PLENUM TOP (OPTIONAL) EXISTING FURNACE FILTER BOX...
  • Page 23 (U.S. ONLY) (U.S. ONLY)
  • Page 24 INSTALLATION - F 2" MINIMUM CLEARANCE COLD AIR FURNACE RETURN PLENUM EXISTING FURNACE SOLID FUEL FURNACE INSTALLATION - G DUCT WORK 2" MINIMUM CLEARANCE CENTRAL FURNACE INSTALLATION COLD AIR RETURN TO FILTER BOX SOLID FUEL FURNACE...
  • Page 25 INSTALLATION - H EXISTING OIL, ELECTRIC, OR GAS FURNACE SOLID FUEL FURNACE 2" MINIMUM CLEARANCE EXISTING OIL, ELECTRIC, OR GAS FURNACE SOLID FUEL FURNACE...

  • Page 26: List Of Problems

    Trouble Shooting Tips for Warm Air Furnace LIST OF PROBLEMS POSSIBLE CAUSE SOLUTIONS 1. Smoking when feed door a) Insufficient Draft. a) Set Thermostat higher. is open. b) Clogged chimney or chimney b) Clean Chimney. connector. c) Down draft in chimney. c) Add raincap to chimney.
  • Page 27 NOTES...
  • Page 28 WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST: 1. THE PART NUMBER 2. THE PART DESCRIPTION 3. THE MODEL NUMBER: 1537M 1557M 4. THE SERIAL NUMBER:____________________ United States Stove Company 227 Industrial Park Road P.O.

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1557m

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