Advantech PCI Series User Manual

Industrial serial communication cards

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User Manual
PCI COMM Series
User Manual
Industrial Serial Communication
Cards

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Summary of Contents for Advantech PCI Series

  • Page 1 User Manual PCI COMM Series User Manual Industrial Serial Communication Cards...
  • Page 2 Because of Advantech's high quality-control standards and rigorous testing, most of our customers never need to use our repair service. If an Advantech product is defec- tive, it will be repaired or replaced at no charge during the warranty period. For out- of-warranty repairs, you will be billed according to the cost of replacement materials, service time, and freight.
  • Page 3 Technical Support and Assistance Visit the Advantech website at www.advantech.com/support for the latest infor- mation about this product. Should you require additional assistance, contact your distributor, sales repre- sentative, or Advantech's customer service center for technical support.
  • Page 4 Notes provide optional additional information. Document Feedback To assist us in improving this manual, we welcome your feedback. Please write to support@advantech.com. Packing List Before setting up the system, you should check that the items listed below are included and in good condition. Please contact your dealer immediately if there is some discrepancy.
  • Page 5 Safety Instructions Read these safety instructions carefully. Retain the user manual for later reference. Disconnect the equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents. For plug-in equipment, the power outlet socket must be located near the equip- ment and be easily accessible.
  • Page 6 Safety Precaution - Static Electricity Follow these simple precautions to protect yourself from harm and to protect the equipment from damage:  To avoid electrical shock, always disconnect the power from your PC chassis before you work on it. Do not touch any components on the CPU card or other cards while the PC is on.
  • Page 7: Table Of Contents

    Contents Chapter Introduction..........1 Description ....................2 1.1.1 PCI Bus..................2 Features ....................2 Specifications .................... 3 1.3.1 Bus Interface................. 3 Table 1.1: Transmission Modes ..........3 Table 1.2: Power Consumption ........... 4 1.3.2 Ordering Information ..............5 Table 1.3: Model List ..............5 Table 1.4: PCI Communication Card Selection Guide ....
  • Page 8 Appendix 4 ICOM Tools ........25 Introduction ..................... 26 Installation....................26 ICOM Tools User Interface ..............26 4.3.1 Menu Bar ..................26 4.3.2 Tool Bar ..................27 4.3.3 Com Port Tab ................28 4.3.4 Port Status .................. 28 4.3.5 Message Logo ................29 4.3.6 TX Slide Bar................
  • Page 9 5.2.3 RS-485 Signal Wiring..............47 Figure 5.1 RS-485 Wiring Topology .......... 47 Appendix A Scale of Connectors ......49 Connector Size Comparison ..............50 Figure A.1 DB9 Male..............50 Figure A.2 DB25 Male..............50 Figure A.3 DB37 Female............50 Figure A.4 DB62 Female............51 Figure A.5 DB78 Female............
  • Page 10 PCI Communication User Manual...
  • Page 11: Chapter 1 Introduction

    Chapter Introduction...
  • Page 12: Description

    SCSI, LAN, and so on. Advantech’s serial communication card leverages the “Plug & Play” capability defined in the PCI 2.1/2.2 bus specification. The board requires only one PCI slot and provides independent serial channels.
  • Page 13: Specifications

    Stop bits: 1, 1.5, 2  Parity: None, Even, Odd, Mark, and Space  Speed (bps): Model Criteria Speed (bps) A level 50~921.6 kbps PCI Series B level 50~921.6 kbps  Data Signals: Table 1.1: Transmission Modes BUS Interface Model Name Ports Communication Interface...
  • Page 14  Power Consumption Table 1.2: Power Consumption Model Name Typical Maximum PCI-1602B 260 mA @ +3.3 V 330 mA @ +3.3 V PCI-1602C 260 mA @ +3.3 V 450 mA @ +3.3 V PCI-1602UP 260 mA @ +3.3 V 420 mA @ +3.3 V PCI-1604C 260 mA @ +3.3 V 450 mA @ +3.3 V...
  • Page 15: Ordering Information

    1.3.2 Ordering Information Table 1.3: Model List Product Description PCI-1602B 2-port RS-232/422/485 PCI comm. card w/surge protection PCI-1602C 2-port RS-232/422/485 PCI comm. card w/surge and isolation protection PCI-1602UP 2-port RS-232/422/485 low-profile PCI comm. Card w/surge and isolation pro- tection PCI-1604C 2-port RS-232 PCI comm.
  • Page 16 PCI Communication User Manual...
  • Page 17: Chapter 2 Hardware Configuration

    Chapter Hardware Configuration...
  • Page 18: Initial Inspection

    Initial Inspection PCI comm. card ICOM CD-ROM including: a. User manual b. Industrial communication driver c. Utility tool We carefully inspect our PCI communication cards mechanically and electrically before shipping. Your card should be free of marks and scratches and in perfect working condition upon receipt.
  • Page 19: Jumper And Switch Locations

    Jumper and Switch Locations 2.2.1 PCI-1602B Figure 2.1 PCI-1602B Silk Screen 2.2.2 PCI-1602C/PCI-1604C Figure 2.2 PCI-1602C/1604C Silk Screen PCI Communication User Manual...
  • Page 20: Pci-1602Up

    2.2.3 PCI-1602UP Figure 2.3 PCI-1602UP Silk Screen 2.2.4 PCI-1612B/PCI-1610B Figure 2.4 PCI-1612B/1610B Silk Screen PCI Communication User Manual...
  • Page 21: Pci-1612C/Pci-1610C

    2.2.5 PCI-1612C/PCI-1610C Figure 2.5 PCI-1612C/1610C Silk Screen 2.2.6 PCI-1622B/PCI-1620A/PCI-1620B Figure 2.6 PCI-1622B/PCI-1620A/PCI-1620B Silk Screen PCI Communication User Manual...
  • Page 22: Pci-1622C

    2.2.7 PCI-1622C Figure 2.7 PCI-1622C Silk Screen PCI Communication User Manual...
  • Page 23: Jumper Settings

    Jumper Settings This section details the possible jumper configurations for your card. 2.3.1 How to Set Jumpers Configure the card to match the needs of your application by setting the jumpers. A jumper is the simplest type of electric switch. It consists of two metal pins and a small metal clip (typically protected by a plastic cover) that slides over the pins to connect them.
  • Page 24: Mode Selection By Jumper/Dip Settings

    2.3.3 Mode Selection by Jumper/DIP Settings 2.3.3.1 RS232/422/485 Selection (PCI-1602B/1602C/1612B/1612C/1622B/1622C) Should you wish to configure the PCI communication card to operate in the RS-232 or RS422/RS-485 mode, you will locate jumpers at CNX to make connection as shown below. Figure 2.9 PCI-1600 Series RS-232/422/485 Selection Table 2.1: PCI-1600 Series Operating Mode Jumper Position Model PCI-1602B...
  • Page 25 Table 2.2: Board ID Setting Note: On: 0, Off: 1 2.3.3.3 Tx Enable Mode Selection (SW2) Tx Enable Mode is set by two, four, or eight position DIP switches (one for each port). If a switch is set to “On,” the driver of the corresponding port will always be enabled, and the COM port will change to RS-422 master mode, which means that the Tx out- put is always enabled.
  • Page 26 2.3.3.4 Termination Setup (for PCI-1602B/1602C/1612B/1612C/1622B/1622C) If necessary, you can set termination resistors to match the impedance. Each signal line (Tx, Rx) has a separate resistor. Note! Especially in fields with serious electric noise, setting termination resis- tors is helpful to stabilize communications. Ensure that both sides of the RS-485 bus have termination resistors.
  • Page 27: Card Installation

    Card Installation Note! We strongly recommend that you install the software driver before installing the hardware. This will guarantee a smooth and trouble-free installation process. Turn off your PC’s power supply whenever you install or remove the PCI comm. card or its cables. Static electricity can easily damage computer equipment. Ground yourself by touching the chassis of the computer (metal) before you touch any boards.
  • Page 28 PCI Communication User Manual...
  • Page 29: Chapter 3 Driver Setup And Installation

    Chapter Driver Setup and Installation...
  • Page 30: Introduction

    Introduction This chapter describes the driver installation, configuration, and uninstall procedures for Windows. We strongly recommend installing the software driver before the hard- ware. This will guarantee a smooth and trouble-free installation process. Driver Setup Windows supports up to 256 serial ports (COM1~COM256). To fully utilize the advanced features of Windows (e.g., multiprocessing and multithreading), Windows 7/8/10 (and other versions) device drivers that are provided with the PCI comm.
  • Page 31 Click Continue and the catalogue select page will appear. Click Installation to view the installation options. Choose the driver you want to install, then click the corresponding hyperlink. PCI Communication User Manual...
  • Page 32 PCI Communication User Manual...
  • Page 33: Driver Uninstall

    Driver Uninstall To remove the ICOM driver, click Uninstall inside the Start Menu folder and fol- low the prompts. PCI Communication User Manual...
  • Page 34 PCI Communication User Manual...
  • Page 35: Appendix 4 Icom Tools

    Chapter ICOM Tools...
  • Page 36: Introduction

    Introduction Advantech ICOM Tools provide a convenient utility to help you test the performance of ICOM cards through analyzing the port status. They feature a user-friendly GUI with testing options available via menu commands and toolbar buttons. Advantech ICOM Tools are applicable to all series of Advantech ICOM cards, and may even be used with third-party ICOM cards.
  • Page 37: Tool Bar

    4.3.2 Tool Bar The toolbar icons are described as follows: Port Select: Selects the port(s) you want to perform testing on Port Setup: Sets up configuration of the port you have selected Port Close: Closes the port you have selected Port Run: Runs the port test on the port you have selected Port Stop: Stops the port test on the port you have selected All Ports Setup: Sets up the configuration of all ports not running tests...
  • Page 38: Com Port Tab

    4.3.3 Com Port Tab Each COM tab represents a specific port you have selected for testing and configura- tion. Each tab contains a Transfer Mode, Port Status, and Message Logo panel. Transfer Modes You can specify the transfer mode to be Normal, Loopback (Active), or Loopback (Passive).
  • Page 39: Message Logo

    4.3.5 Message Logo The Message Logo panel displays relevant messages about the port(s) you have selected. See Section 4.5 for information on the messages that are shown in this panel. 4.3.6 Tx Slide Bar The Tx slide bar gives you control of the overall system loading. With this, the trans- mission rate of your port(s) can be set from 0% to 100%.
  • Page 40: Status Bar

    See Section 4.5 for information on the messages that appear in this panel. Using the ICOM Tools Utility To launch the ICOM Tools Utility, access Start/Programs/Advantech PCI Comm Tools/COM Examine Tools. 4.4.1...
  • Page 41 Figure 4.3 “Selected Port” Panel Click OK to view the ICOM Tools user interface (Figure 4.4). Figure 4.4 ICOM Tools User Interface PCI Communication User Manual...
  • Page 42: Configuring A Port

    4.4.2 Configuring a Port You can choose to configure a specific port before running your test. Simply click the corresponding port tab (COM1, COM2, etc.) and then press the Port Setup button on the toolbar or click Setup on the Port menu. To configure all ports, press the All Ports Setup button on the toolbar or click Setup on the All Ports menu.
  • Page 43: Close Port

    The columns in the Performance panels are explained briefly as follows: Port COM port number Rx Length Received packet length (in bytes) (Bytes/Sec.) Transmission rate Last Abnormal Status Last abnormal status Stop the Test To stop the test on a specific port, press the Port Stop button on the toolbar or click Stop on the Port menu.
  • Page 44: Status Bar Messages

    4.5.1 Status Bar Messages BUSY: The port is currently used by another application. FAIL: The configuration parameters are not accepted by the port. N/A PORT: The port is not available in the system. READY: The port is ready to run or to be configured. RUNNING: The test is running on the port.
  • Page 45: Appendix 5 Pin Assignments And Wiring

    Chapter Pin Assignments and Wiring...
  • Page 46: Pin Assignments

    Pin Assignments 5.1.1 PCI-1602B/C/UP The following table shows the pin assignments of two male DB9 connectors on the bracket for the PCI-1602B/C/UP in RS-232, RS-422, and RS-485 modes. Table 5.1: PCI-1602B/C/UP Male DB9 (Bracket) RS-232 RS-422 RS-485 Data- Data+ RTS- RTS+ CTS+ CTS-...
  • Page 47: Pci-1610B/C

    5.1.3 PCI-1610B/C The following tables show the cable pin assignments for connecting a female DB37 connector (bracket) to a male DB9/DB25 connector for PCI-1610B cards. Table 5.3: PCI-1610B/C Male DB9 (Cable) RS-232 Table 5.4: PCI-1610B/C Male DB25 (Cable) RS-232 PCI Communication User Manual...
  • Page 48 Table 5.5: PCI-1610B/C Female DB37 (Bracket) RS-232 RS-232 3_RI 3_DCD 3_DTR 3_GND 3_DSR 3_CTS 3_RTS 3_RxD 3_TxD 4_RI 4_DCD 4_DTR 4_GND 4_DSR 4_CTS 4_RTS 4_RxD 4_TxD 2_RI 2_DCD 2_DTR 2_GND 2_DSR 2_CTS 2_RTS 2_RxD 2_TxD 1_RI 1_DCD 1_DTR 1_GND 1_DSR 1_CTS 1_RTS 1_RxD...
  • Page 49: Pci-1612B/C

    5.1.4 PCI-1612B/C The following tables show the cable pin assignments for connecting a female DB37 connector (bracket) to a male DB9/DB25 connector for the PCI-1612B/C cards in RS-232, RS-422 and RS-485 modes. Table 5.6: PCI-1612B/C Male DB9 (Cable) RS-232 RS-422 RS-485 Data- Data+...
  • Page 50 Table 5.8: PCI-1612B/C Female DB37 (Bracket) RS-232 RS-422 RS-485 RS-232 RS-422 RS-485 3_RI 3_CTS- 3_DCD 3_TxD- 3_Data- 3_DTR 3_RxD- 3_GND 3_GND 3_GND 3_DSR 3_RTS- 3_CTS 3_CTS+ 3_RTS 3_RTS+ 3_RxD 3_TxD+ 3_Data+ 3_TxD 3_RxD+ 4_RI 4_CTS- 4_DCD 4_TxD- 4_Data- 4_DTR 4_RxD- 4_GND 4_GND 4_GND...
  • Page 51: Pci-1620A, Pci-1620B And Pci-1622B

    5.1.5 PCI-1620A, PCI-1620B and PCI-1622B The following tables show the cable pin assignments for connecting a female DB62 connector (bracket) to a DB9 connector for the PCI-1620A, PCI-1620B, and PCI- 1622B. Table 5.9: PCI-1620A, PCI-1620B and PCI-1622B Female DB62 (Bracket) RS-232 RS-422 RS-485...
  • Page 52 Table 5.10: PCI-1622B Male DB9 (Cable) RS-232 RS-422 RS-485 Data- Data+ Table 5.11: PCI-1620A and PCI-1620B Male DB9 (Cable) RS-232 Table 5.12: PCI-1622B Male DB25 (Cable) RS-232 RS-422 RS-485 Data+ Data- PCI Communication User Manual...
  • Page 53: Pci-1622C

    5.1.6 PCI-1622C The following table shows the cable pin assignments for connecting a female DB78 connector (bracket) to a DB9 connector for the PCI-1622C in RS-232, RS-422, and RS-485 modes. Table 5.13: PCI-1622C Male DB9 (Cable) RS-232 RS-422 RS-485 Data- Data+ RTS- RTS+...
  • Page 54 Table 5.14: PCI-1622C Female DB78 (Bracket) RS-232 RS-422 RS-485 RS-232 RS-422 RS-485 8_GND 8_GND 8_GND 8_DCD 8_TxD- 8_Data- 8_DSR 8_RTS- 8_RxD 8_TxD+ 8_Data+ 8_RTS 8_RTS+ 7_GND 7_GND 7_GND 7_DSR 7_RTS- 7_DCD 7_TxD- 7_Data- 7_RTS 7_RTS+ 7_RxD 7_TxD+ 7_Data+ 6_DSR 6_RTS- 6_DCD 6_TxD- 6_Data-...
  • Page 55: Wiring

    Wiring 5.2.1 RS-232 Signal Wiring Since the RS-232 interface is not strictly defined, many devices have their own con- nection methods, and these may ignore some signal lines or lines reserved for other functions. It is best to refer to the user manual of your device for installation instruc- tions.
  • Page 56: Rs-422 Signal Wiring

    For DTE to DCE connections, use a straight-through cable (i.e., you do not need to reverse Lines 2 and 3, Lines 4 and 5, or Lines 6 and 20 since, in general, DCE RS-232 interfaces are reversed themselves). Table 5.17: Terminal Without Handshake DB-25 Male Terminal, PC (DTE) Signal...
  • Page 57 5.2.3 RS-485 Signal Wiring The RS-485 standard supports half-duplex communication. This means that just two wires are needed to transmit and receive data. Handshaking signals, such as request-to-send (RTS) are normally used to control the direction of the data flow and to switch the transmission accordingly.
  • Page 58 PCI Communication User Manual...
  • Page 59 Appendix Scale of Connectors...
  • Page 60 Connector Size Comparison Figure A.1 DB9 Male Figure A.2 DB25 Male POSITION 37 Pin 55.42 63.50 69.32 Figure A.3 DB37 Female PCI Communication User Manual...
  • Page 61 POSITION 62 Pin 55.42 63.50 69.32 1.98 8.36 12.55 Figure A.4 DB62 Female POSITION 78 Pin 67.16±0.38 61.11±0.25 52.40±0.20 2.41 2.08 10.72±0.25 14.1±0.25 Figure A.5 DB78 Female PCI Communication User Manual...
  • Page 62 No part of this publication may be reproduced in any form (e.g., electronically) or by any means (e.g., photocopying, recording, or otherwise) without prior written permission from the publisher. All brand and product names are trademarks or registered trademarks of their respective companies. © Advantech Co., Ltd. 2018...

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