Table Of Contents - Toro TX 525 Operator's Manual

serious injury or death if you do not follow the
recommended precautions.
1. Safety-alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
Contents
Safety ....................................................................... 4
General Safety ................................................... 4
Safety and Instructional Decals .......................... 5
Product Overview ..................................................... 9
Controls ............................................................. 9
Specifications .................................................. 13
Attachments/Accessories ................................. 13
Before Operation ................................................. 13
Before Operation Safety ................................... 13
Adding Fuel ...................................................... 14
Performing Daily Maintenance.......................... 15
During Operation ................................................. 15
During Operation Safety ................................... 15
Starting the Engine ........................................... 16
Driving the Machine .......................................... 16
Shutting Off the Engine..................................... 17
Using Attachments ........................................... 17
After Operation .................................................... 19
After Operation Safety ...................................... 19
Moving a Non-Functioning Machine.................. 19
Hauling the Machine ......................................... 19
Lifting the Machine ........................................... 21
Maintenance ........................................................... 22
Maintenance Safety.......................................... 22
Recommended Maintenance Schedule(s) ........... 22
Pre-Maintenance Procedures .............................. 23
Using the Cylinder Lock .................................... 23
Accessing Internal Components ....................... 24
Lubrication .......................................................... 26
Greasing the Machine....................................... 26
Engine Maintenance ........................................... 26
Engine Safety ................................................... 26
Servicing the Air Cleaner .................................. 26
Servicing the Engine Oil.................................... 27
Fuel System Maintenance ................................... 29
Checking the Fuel Lines and
Connections.................................................. 29
Draining the Fuel Filter/Water Separator ........... 29
Replacing the Fuel Filter Canister and
In-Line Filter .................................................. 30
Figure 2
Bleeding the Fuel System ................................. 30
Draining the Fuel Tank(s).................................. 31
Electrical System Maintenance ........................... 31
Electrical System Safety ................................... 31
Servicing the Battery......................................... 31
Servicing the Fuses .......................................... 33
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Drive System Maintenance .................................. 34
Servicing the Tracks ......................................... 34
Cooling System Maintenance .............................. 38
Cooling System Safety ..................................... 38
Servicing the Cooling System ........................... 38
Brake Maintenance ............................................. 39
Testing the Parking Brake ................................. 39
Belt Maintenance ................................................ 40
Checking the Condition of the Hydraulic
Pump Belt ..................................................... 40
Controls System Maintenance ............................. 40
Adjusting the Controls....................................... 40
Hydraulic System Maintenance ........................... 42
Hydraulic System Safety................................... 42
Relieving Hydraulic Pressure............................ 42
Hydraulic Fluid Specifications........................... 43
Checking the Hydraulic-Fluid Level................... 43
Replacing the Hydraulic Filter ........................... 44
Changing the Hydraulic Fluid ............................ 45
Cleaning .............................................................. 46
Removing Debris .............................................. 46
Cleaning the Chassis........................................ 46
Storage ................................................................... 46
Storage Safety.................................................. 46
Storage............................................................. 46
Troubleshooting ...................................................... 47
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