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Shinko FCL-130 Instruction Manual

Temperature indicating controller
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INSTRUCTION MANUAL
Thank you for purchasing our temperature indicating controller FCL. This manual contains instructions for the
mounting, functions, operations and notes when operating
this controller, please ensure the operator receives this manual.
Characters used in this manual
Indication
Number,
/
-1
Indication
Alphabet
A
Indication
Alphabet
N
Notes
• This instrument should be used in accordance with the specifications described in the manual.
If it is not used according to the specifications, it may malfunction or cause a fire.
• Be sure to follow the warnings, cautions and notices. Not doing so could cause serious injury or malfunction.
• Specifications of the FCL and the contents of this instruction manual are subject to change without notice.
• Care has been taken to assure that the contents of this instruction manual are correct, but if there are any doubts,
mistakes or questions, please inform our sales department.
• This instrument is designed to be installed through a control panel. If it is not, measures must be taken to
ensure that the operator cannot touch power terminals or other high voltage sections.
• Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.
• Shinko Technos CO., LTD. is not liable for any damage or secondary damage(s) incurred as a result of
using this product, including any indirect damage.
Safety precautions
The safety precautions are classified into 2 categories: "Warning" and "Caution". Depending on the circumstances,
procedures indicated by
Warning
Caution
Warning
• To prevent an electric shock or fire, only Shinko or qualified service personnel may handle the inner assembly.
• To prevent an electric shock, fire or damage to the instrument, parts replacement may only be undertaken
by Shinko or other qualified service personnel.
Safety precautions
• To ensure safe and correct use, thoroughly read and understand this manual before using this instrument.
• This instrument is intended to be used for industrial machinery, machine tools and measuring equipment. Verify
correct usage after consulting the purpose of use with our agency or main office. (Never use this instrument for
medical purposes with which human lives are involved.)
• External protection devices such as protection equipment against excessive temperature rise, etc. must be
installed, as malfunction of this product could result in serious damage to the system or injury to personnel. Also
proper periodic maintenance is required.
• This instrument must be used under the conditions and environment described in this manual. Shinko Technos
Co., Ltd. does not accept liability for any injury, loss of life or damage occurring due to the instrument being used
under conditions not otherwise stated in this manual.
Caution with respect to Export Trade Control Ordinance
To avoid this instrument from being used as a component in, or as being utilized in the manufacture of weapons
of mass destruction (i.e. military applications, military equipment, etc.), please investigate the end users and the
final use of this instrument. In the case of resale, ensure that this instrument is not illegally exported.
Temperature Indicating Controller
0
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4
B
C
D
E
F
O
P
Q
R
S
(Be sure to read these precautions before using our products.)
Caution may be linked to serious results, so be sure to follow the directions for usage.
Procedures which may lead to dangerous conditions and cause death or serious
injury, if not carried out properly.
Procedures which may lead to dangerous conditions and cause superficial to
medium injury or physical damage or may degrade or damage the product, if not
carried out properly.
FCL-130
the FCL. To prevent accidents arising from the misuse of
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6
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9
G
H
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J
K
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U
V
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X
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No.FCL11E4 2009.03
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Y
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Summary of Contents for Shinko FCL-130

  • Page 1 • Any unauthorized transfer or copying of this document, in part or in whole, is prohibited. • Shinko Technos CO., LTD. is not liable for any damage or secondary damage(s) incurred as a result of using this product, including any indirect damage.
  • Page 2 1. Installation precautions Caution This instrument is intended to be used under the following environmental conditions (IEC61010-1): Overvoltage category , Pollution degree 2 Ensure the mounting location corresponds to the following conditions: • A minimum of dust, and an absence of corrosive gases •...
  • Page 3 0.0 to 750.0 Alarm action is not standard for the FCL-130 type. There are 2 input types for the FCL-130; TC (thermocouple) multi-range input and TC (thermocouple) K input. When the input type is TC K input, specify a range when ordering.

  • Page 4: Name And Functions Of Sections

    2. Name and functions of sections (1) (2) (3) (4) Increase key: Increases the numeric value Decrease key: Decreases the numeric value. MODE key: Selects the setting mode. OUT/OFF key: Turns the control output (OUT) ON or OFF. (1) PV indicator (Red): Lights while PV (process variable) is being indicated on the PV/SV display.

  • Page 5: Mounting To The Control Panel

    3. Mounting to the control panel 3.1 Site selection Caution This instrument is intended to be used under the following environmental conditions (IEC61010-1): Overvoltage category , Pollution degree 2 Ensure the mounting location corresponds to the following conditions: • A minimum of dust, and an absence of corrosive gases •...
  • Page 6 3.4 CT (Current transformer) external dimensions (Scale: mm) CTL-6S (for 5A, 10A, 20A) CTL-12-S36-10L1U (for 50A) (Fig. 3.4-1) 3.5 Mounting Mountable panel thickness: 1 to 10mm. Insert the FCL from the front of the panel. Insert the mounting frame as shown in (Fig.
  • Page 7 4. Wiring Warning Turn the power supply to the instrument off before wiring or checking. Working or touching the terminal with the power switched on may result in severe injury or death due to Electric Shock. Caution • Do not leave bits of wire in the instrument, because they could cause fire, malfunction or other problems.
  • Page 8 4.2 Lead wire solderless terminal Use a solderless terminal with an insulation sleeve in which an M3 screw fits as shown below. The torque should be 0.63N•m. Solderless Manufacturer Model Torque terminal Nichifu Terminal Industries CO.,LTD. TMEV1.25Y-3 Y type Japan Solderless Terminal MFG CO.,LTD. VD1.25-B3A 0.63N•m Nichifu Terminal Industries CO.,LTD.
  • Page 9 5.1 Operation flowchart Control output OFF function PV/SV display mode Output MV indication Approx. 1sec) (Approx. 3sec) (Approx. 3sec) (Approx. 3sec) Main setting mode Sub setting mode Auxiliary function setting mode 1 Auxiliary function setting mode 2 Auto-tuning/Auto-reset PV/SV display switching Input type Proportional band Set value lock...
  • Page 10 Setting the value to 0 or 0.0 disables the function. (Excluding process high alarm and process low alarm) • Not available for the FCL-130. • Not available if No alarm action is selected during Alarm type selection. • Not available if the “Alarm” is not selected during Event output function selection.
  • Page 11 Loop break alarm time 0 min. • Sets the time it takes to assess the Loop break alarm. • Not available for the FCL-130. • Not available if the “Loop break alarm” is not selected during Event output function selection.
  • Page 12 5.4 Auxiliary function setting mode 1 Character Name, Description, Setting range Default PV/SV display switching • Switches the PV (process variable) or SV (desired value) display. display • : PV display : SV display Set value lock Unlock • Locks the set values to prevent setting errors. The setting item to be locked depends on the selection.
  • Page 13 Event output function • Selects Alarm, Loop break alarm or Heater burnout alarm output as an Event output function. • Not available for the FCL-130. • Heater burnout alarm is selectable only when [W] option is added. • : Alarm...
  • Page 14 No alarm • Selects an alarm type. action If an alarm type is changed, the alarm set value becomes 0 (0.0). • Not available for the FCL-130. • : No alarm action : High limit alarm : High limit alarm with standby...
  • Page 15 Sensor correction function This corrects the input value from the sensor. When a sensor cannot be set at the exact location where control is desired, the sensor measured temperature may deviate from the temperature in the controlled location. When controlling with plural controllers, sometimes the measured temperatures do not concur due to differences in sensor accuracy or dispersion of load capacities.

  • Page 16: Unit Operation

    5.7 Output MV (manipulated variable) display Name, Description Output MV (manipulated variable) indication • In the PV/SV display mode, press the key for approx. 3 seconds. The display will be changed to Main setting mode during the process, however, keep pressing until the output MV is indicated.

  • Page 17: Action Explanations

    8. Action explanations 8.1 Standard action Heating (reverse) action Cooling (direct) action Action Proportional band Proportional band Control action Relay contact output Cycle action Cycle action according to deviation according to deviation 12/0V DC 0V DC 0V DC 0/12V DC 12V DC 12V DC Non-contact...
  • Page 18 8.3 Alarm action Low limit alarm action High/Low limits alarm action High limit alarm action Hysteresis Hysteresis Hysteresis Alarm action Alarm value Alarm value Alarm value Alarm value Output Indicator Unlit Unlit Unlit High/Low limit range alarm action Process high alarm action Process low alarm action Hysteresis Hysteresis...
  • Page 19 9. Auto-tuning of this controller In order to set each value of P, I, D and ARW automatically, the auto-tuning process should be made to fluctuate to obtain an optimal value. One of 3 types of fluctuation below is automatically selected. Note: Sometimes the auto-tuning process will not fluctuate if auto-tuning is performed at or near room temperature.

  • Page 20: Specifications

    10. Specifications 10.1 Standard specifications Mounting : Flush Setting : Input system using membrane sheet key Display PV/SV display : Red LED display 4 digits, size, 8(H) x 4(W)mm Accuracy (Setting, indication) Thermocouple : Within 0.3% of each input span 1 digit, or 2 (4 ), whichever is greater : Within...
  • Page 21 Control action PID action (with auto-tuning function) PD action (with auto-reset function) (When I value is set to 0.) P action (with auto-reset function) (When I and D values are set to 0.) ON/OFF action (When P value is set to 0 or 0.0.) Proportional band : 0 (0.0) to Input range high limit value Integral time : 0 to 3600sec (off when set to 0)
  • Page 22 However, for Event output, the output function selected during Event output function selection has priority. The [C5] option cannot be added to the FCL-130. When the [SM] or [W] option is added, the [C5] option cannot be added together. The following operations can be carried out from the external computer.

  • Page 23: Troubleshooting

    11. Troubleshooting If any malfunctions occur, refer to the following items after checking the power of the controller. 11.1 Indication Problem Presumed cause and the action The PV/SV display is • Control output OFF function is working. indicating [ Press the key for approx.
  • Page 24 OFF mode 2. status. Set it to a suitable value. For all other malfunctions, please make inquiries at our agency or us. SHINKO TECHNOS CO.,LTD. OVERSEAS DIVISION Reg. Office 2-5-1, Senbahigashi, Minoo, Osaka, Japan http://www.shinko-technos.co.jp Tel :...

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