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A S S E M B L Y I N S T R U C T I O N S
TABLE OF CONTENTS:
Introduction
Pg. 1
Safety Precautions
Pg. 1
Assembly Instructions
Pg. 2 - Pg. 8
Cable Mapping Diagrams
Pg. 9 / Pg. 10
Parts Lists
Pg. 11 / Pg. 13
Exploded View Diagrams
Pg. 12 / Pg. 14
Warranty
Back Page
High/Low Pulley System
(Smith-Half Cage Option)
Includes Assembly for:
THL-78WS
High/Low Pulley w/200 Lbs. Weight Stack
THL-78
High/Low Pulley (Free Weight)
THL-78 Pictured above attach to the Smith-Half Cage
A m e r i c a ' s P r e m i u m E x e r c i s e E q u i p m e n t
68 3/4"
76"
L 76" W 68 3/4" H 83 1/2"
Revision Date 03-27-03
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Summary of Contents for TuffStuff THL-78WS
- Page 1 THL-78 Pictured above attach to the Smith-Half Cage Revision Date 03-27-03 High/Low Pulley System 68 3/4" (Smith-Half Cage Option) Includes Assembly for: THL-78WS High/Low Pulley w/200 Lbs. Weight Stack THL-78 76" High/Low Pulley (Free Weight) L 76" W 68 3/4" H 83 1/2"...
- Page 2 Bottom Assembly Holder (#24). Caution: It is strongly recommended to use another person in assisting with the following assembly. Assembly steps only for THL-78WS Smith-Half Cage’s Bottom Cross Brace IG. 3 Place the Bottom Assembly Holder (#24) under the Smith- If assembling a THL-78 (Free Weight) skip to Fig.
- Page 3 Bottom Assembly Holder (#24), then slide one Flat Washer 3/4 X (#69) onto each Guide Rod (#23). To carry on with the Assembly of the THL-78WS skip to Fig. 11 Next, slide the Spacer Tubes (#31) onto the Guide Rods (#23).
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Page 4: Assembly Instruction
Assembly Instruction Assembly steps only for THL-78 Assembly step only for THL-78 LABEL IG. 9 Slide another set of Flat Washers 3/4 X 2 (#69) onto the FIG. 10 Using a rubber mallet, insert two Plastic Insert Caps 1 7/8 Guide Rods (#23) to come to rest on top of the Spacer Tubes... - Page 5 IG. 13 Using a rubber mallet, insert two Plastic Insert Caps 1 X 2 FIG. 14 Assemble one Nylon Pulley 4 1/2 RD. (#105-Labeled D #110) into the tube-end of the Top Guide Rod Retainer (#22). Next, to the Top Cable Adjuster Bracket (#27) using one Hex Head Ca maneuver the two Guide Rods (#23)
- Page 6 Assembly Instruction IG. 17 Begin the routing of the Lat Cable (#28). Route the end of FIG. 18 Insert a Nylon Pulley 4 1/2 Rd. (#105-Labeled B) into th Lat Cable (#28) up and over the Nylon Pulley 4 1/2” Rd. (#105- pulley bracket located on the Top Assembly (#20) and secure it int...
- Page 7 Assembly steps only for THL-78WS Assembly steps only for THL-78 IG. 21 Attach the Lat Cable (#28) to the Top Plate/Selector Bar FIG. 22 Attach the Lat Cable (#28) to the Carriage (#30) using on #137) using one Split Bolt 1/2-13 X 1 (#130), and one Split Lock Washer Split Bolt 1/2-13 X 1 (#130), and one Split Lock Washer 1/2”...
- Page 8 Assembly Instruction IG. 25 Using a rubber mallet, insert two Plastic Insert Caps 1” Rd. FIG. 26 Using a rubber mallet, insert two Plastic Insert Caps 1 #111) into the tube-ends of the Low Row Bar 20” (#94). Next, attach Rd.
- Page 9 High/Low Pulley System...
- Page 10 High/Low Pulley System...
- Page 11 High/Low Pulley System...
- Page 12 High/Low Pulley System...
- Page 13 High/Low Pulley System...
- Page 14 High/Low Pulley System...
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