TuffStuff CHL-610WS Owner's Manual
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TuffStuff CHL-610WS Owner's Manual

High/low pulley w/200 lbs weight stack for csm-600
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NOTICE
It is the Purchaser's/Owner's obligation:
1. To disclose and post all Rules & Regulations, Danger, Warning and Caution
labels affi xed on the machine to their customers/users.
2. Equipment to be installed by TFI Authorized Dealer or a service company
approved by TFI.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TFI Authorized Dealer or a service company approved by TFI.
5. Must use only genuine Tuff Stuff replacement parts.
TUFFSTUFF FITNESS INTERNATIONAL
OWNER'S MANUAL
OWNER'S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
CHL-610WS
High/Low Pulley w/200 Lbs
Weight Stack for CSM-600
CHL-610WS_Rev0
Revision Date 03-26-2014

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Summary of Contents for TuffStuff CHL-610WS

  • Page 1 TUFFSTUFF FITNESS INTERNATIONAL OWNER’S MANUAL OWNER’S MANUAL Maintenance & Assembly Instructions IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE CHL-610WS NOTICE It is the Purchaser’s/Owner’s obligation: High/Low Pulley w/200 Lbs 1. To disclose and post all Rules & Regulations, Danger, Warning and Caution Weight Stack for CSM-600 labels affi xed on the machine to their customers/users.

  • Page 2: Table Of Contents

    Should additional information be required, or should situations arise that are not covered by this owner’s manual, the matter should be directed to Customer Service at Tuff Stuff Fitness International, Inc. in Chino, California. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 3: Overhead Specifi Cations

    Overhead Specifi cations 80" 79" CHL-610WS Attached to CSM-600 L 79” X W 80” X H 84” CHL-610WS WEIGHT: 435 lbs. MAX-LOAD WEIGHT LIMIT 200 lbs. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 4: Danger, Warning, & Caution Labels Information

    Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 5 Carefully read ALL Danger, Warning & Caution labels posted on the machine www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 6 Sign with your order, you can obtain one at no cost to you from Tuff Stuff Fitness by contacting our service department at: 1 (888) 884-8275 service@tuff stuff .net service1@tuff stuff .net www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 7: Important Safety Instructions

    Post and disclose all safety, rules and regulations on a bulletin board easily accessible to users. CAUTION: indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 8: Registration, Service & Assembly

    Registration, Service & Assembly Thank you for purchasing the CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600. This machine is part of the Tuff Stuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly.

  • Page 9: Inspection/Maintenance

    Professional Service Company approved by TFI. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded from our website www.tuff stuffi tness.com INSPECTION / MAINTENANCE RECORDS DATE REPLACEMENT REPAIRS INSPECTED BY WARRANTY REPAIRS DATE REPLACEMENT REPAIRS INSPECTED BY www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 10: Cable Inspection

    CABLE END SLIPPING OUT IMPORTANT NOTE: DAMAGED OR WORNED CABLE (AS SHOWN ABOVE) MAY DAMAGE THE PULLEY(S). YOU MUST INSPECT THE PULLEYS AT THIS TIME FOR WEAR AND TEAR. REPLACE IF NEEDED. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 11: Assembly Steps

    Step 1 (Remove CSM-600 Top Cross Brace) Note: Before attaching the CHL-610WS to the CSM-600, please remove the Top Cross Brace (#21) following the below illustration. Remove 100% Remove hardware assemblies completely to allow fi nishing successive assembly steps. Note: It is strongly recommended that two people participate in this assembly step.
  • Page 12 Step 2 Assembly List Item Qty. Description SELECTOR POST LT SELECTOR POST RT CARRIAGE LT ASSEMBLY CARRIAGE RT ASSEMBLY Note: Position reference numbers facing toward the front of the unit. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 13 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 4 3/4 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 14 REIFORCEMENT PLATE 1/4 X 2 X 4 1/2 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 FLAT WASHER SAE Z/P 3/8" SPLIT LOCK WASHER Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 15 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 3 1/2 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 Fully Tighten 100% Wrench tighten all hardware in this step. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 16 LOWER BASE FRAME ASSEMBLY REINFORCEMENT PLATE W/PULLEY BKTS ASM ADJUSTABLE FOOT SUPPORT Note: Some parts have been removed for Clarity. Fully Tighten 100% Wrench tighten all hardware in this step. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 17 Note: It is strongly recommended that two people participate in this assembly step. Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 18 Some parts have been removed for Clarity. Note: It is strongly recommended that two people participate in this assembly step. Fully Tighten 100% Wrench tighten all hardware in this step. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 19 It is strongly recommended that two people participate in this assembly step. Note: Some parts have been removed for Clarity. Note: Raise and hold Guide Rods 16 up to assemble hardware as shown. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 20 8. Open the lube package provided and apply a thin fi lm of lubricant around the fi rst 3 inches of the guide rods above the Top Plate. 9. After the cables are installed, do a set of reps to spread the lubricant thoroughly. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 21 LAT HOLDER ASSEMBLY Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 22 HEX HEAD CAP SCREW GR-5 Z/P 3/8-16 X 1 3/4 FLAT WASHER SAE Z/P 3/8" NYLON INSERT THIN PATTERN LOCK NUT Z/P 3/8-16 CARRIAGE LT ASSEMBLY CARRIAGE RT ASSEMBLY FLOATING ADJUSTABLE PULLEY BRACKET ASM www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 23 CABLE STOPPER SHELL 1 1/2 X 1 3/4 OVAL HEAD SCREW Z/P #10-32 X 1 1/8 FLOATING DOUBLE PULLEY BRACKET LT Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 24 CABLE STOPPER SHELL 1 1/2 X 1 3/4 OVAL HEAD SCREW Z/P #10-32 X 1 1/8 FLOATING DOUBLE PULLEY BRACKET RT Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 25 OVAL HEAD SCREW Z/P #10-32 X 1 1/8 SHOULDER BOLT ALLOY 3/8 X 3/4 NYLON INSERT LOCK NUT Z/P 5/16-18 FLOATING ADJUSTABLE PULLEY BRACKET ASM Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 26 OVAL HEAD SCREW Z/P #10-32 X 1 1/8 SHOULDER BOLT ALLOY 3/8 X 3/4 NYLON INSERT LOCK NUT Z/P 5/16-18 FLOATING ADJUSTABLE PULLEY BRACKET ASM Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 27 7/8 RD X 1 5/8 LINK 3/16 CABLE CABLE STOPPER SHELL 1 1/2 X 1 3/4 OVAL HEAD SCREW Z/P #10-32 X 1 1/8 Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 28 7/8 RD X 1 5/8 LINK 3/16 CABLE CABLE STOPPER SHELL 1 1/2 X 1 3/4 OVAL HEAD SCREW Z/P #10-32 X 1 1/8 Note: Some parts have been removed for Clarity. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 29 Some parts have been removed for Clarity. Note: It is strongly recommended that two people participate in this assembly step. Fully Tighten 100% Wrench tighten all hardware in this step. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 30: Assembly Steps

    Proceed to inspect; align and wrench tighten ALL hardware assemblies specially those left loosely fasten, making sure the unit is assembled square and perpendicular. www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 31: Parts List

    Parts List COLOR CHART CHL-610WS *BLACK BOLD = PRE-ASSEMBLED COMPONENTS Parts List BLACK BOLD = SUBASSEMBLY COMPONENTS REV0 BLACK = HARDWARE ITEM DESCRIPTION REV. PART NO. QTY. ITEM DESCRIPTION REV. PART NO. QTY. LOWER BASE FRAME UP5201 49 COIL CHAIN Z/P 3/16 X 12 LINKS...

  • Page 32: Parts List

    *54 ADJUSTABLE FOOT SUPPORT UP5202X1 *11 CARRIAGE RT ASSEMBLY UP5205X1 *57 10 LB STEEL WEIGHT PLATE BLK 4 9/16 X 9 7/16 ASM BNH1650 *13 FLOATING ADJUSTABLE PULLEY BRACKET ASM UP5206X1 www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 33: Pre-Assembled Components

    Pre-Assembled Components www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...
  • Page 34 Pre-Assembled Components www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 35: Pre-Assembled Components

    Pre-Assembled Components www.tuffstuffi tness.com CHL-610WS High/Low Pulley w/200 Lbs Weight Stack for CSM-600...

  • Page 36: Warranty

    No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized repre- sentative of the party. Contact TuffStuff Fitness International at 13971 Norton Avenue, Chino, CA 91710, before returning any defective equipment.

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