TuffStuff CT8 Owner's Manual
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TuffStuff CT8 Owner's Manual

Fitness training system
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It is the Purchaser's/Owner's obligation:
1. To disclose and post all Rules & Regulations, Alert Sign, Wall Chart, Danger,
Warning and Caution labels affixed on the machine to their customers/users.
2. Equipment to be installed by TuffStuff Authorized Dealer or a service
company approved by TuffStuff.
3. Provide trained personnel, supervision and correct usage of the equipment.
4. Provide scheduled inspection, maintenance & repairs and must be performed
by TuffStuff Authorized Dealer or a service company approved by TuffStuff.
5. Must use only genuine TuffStuff replacement parts.
6.
surface before use.
CT-8_Rev0
Revision Date 04-18-2013
OWNER'S MANUAL
Maintenance & Assembly Instructions
IMPORTANT: KEEP THIS MANUAL FOR FUTURE REFERENCE
NOTICE
Machine must be anchored to a solid and level
www.tuffstuffitness.com
CT8
Fitness Training System

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Summary of Contents for TuffStuff CT8

  • Page 1 1. To disclose and post all Rules & Regulations, Alert Sign, Wall Chart, Danger, Warning and Caution labels affixed on the machine to their customers/users. 2. Equipment to be installed by TuffStuff Authorized Dealer or a service company approved by TuffStuff.

  • Page 2: Table Of Contents

    Table of Contents Important Safety Instructions �����������������������������������������������������������������������Page 3 CT8 Concurrent Users and Weight Capacity����������������������������������Pages 4 - 5 CT-8000B Product Configuration Diagram ��������������������������������������������Page 6 CT-8100E Product Configuration Diagram ��������������������������������������������Page 7 Registration, Service & Assembly ����������������������������������������������������������������Page 8 Pre-Assembled Components ������������������������������������������������������������ Pages 9 - 13 Assembly Steps ������������������������������������������������������������������������������������Pages 14 - 43...

  • Page 3: Important Safety Instructions

    5. Keep body, clothing and hair clear from all moving parts. Do not 10. Use only genuine TuffStuff replacement parts. Failure to do so will void attempt to free any jammed parts by yourself.

  • Page 4: Ct8 Concurrent Users And Weight Capacity

    Concurrent Users and Weight Capacity P e g B o a r d S t a t i o n Machine must be anchored to a solid and level surface before use. & t i o a r s l l e S t a t i o a r a...

  • Page 5: Ct8 Concurrent Users And Weight Capacity

    Concurrent Users and Weight Capacity Concurrent Users Maximum Weight Capacity 10 lbs Medicine Balls CT-8210 Medicine Ball Rebounder Training Module 80 lbs /per Medicine Ball Rack CT-8220 Adjustable Step-Up/Stretch Training Module 500 lbs CT-8230 Battle Rope Training Module 300 lbs / per Side CT-8240 Kettle Bell Training Module 80 lbs / per Saddle Plate (Tray) CT-8250 Heavy Bag Training Module...
  • Page 6 CT-8000B Product Configuration Diagram CT-8340 Dip Handles Peg Board Choice of one (1) Required Training Module: • CT-8210 • CT-8220 • CT-8230 • CT-8240 • CT-8250 Option Station Fat Grip Bars & Push/Pull Bar Choice of one: • CT-8310 177" Choice of one or two: •...
  • Page 7 CT-8100E Product Configuration Diagram CT-8340 Dip Handles Peg Board Choice of one (1) Required Training Module: Dual Bar Training Module • CT-8210 (Standard). Can be replace by • CT-8220 any of the following training • CT-8230 modules as option: • CT-8240 •...

  • Page 8: Registration, Service & Assembly

    Registration, Service & Assembly Thank you for purchasing the CT8 Fitness Training System. This machine is part of the TuffStuff line of quality strength training equipment. To maximize your use of the equipment, please study the Owner’s Manual thoroughly. Registration •...

  • Page 9: Pre-Assembled Components

    Pre-Assembled Components Assembled View Assembled View Pre-Assembled Components List Item Qty. Description TOP CROSS BRACE 120" MONKEY HANDLE BAR 25 1/2" PEG BOARD SIDE FRAME WITH HANDLE FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 3 1/2 NYLON LOCK NUT, 1/2-13 ALUMINUM CAP 1.020"...
  • Page 10 Pre-Assembled Components Assembled View Pre-Assembled Components List Item Qty. Description UPRIGHT POST 95 1/4", RINGS SECTION TOP CROSS BRACE 24 1/2" MONKEY HANDLE BAR 25 1/2" ADJUSTABLE SLIDE CARRIAGE 5" BELT RETAINER PLATE FLAT WASHER SAE, #12 (1/4") FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4...
  • Page 11 Pre-Assembled Components Assembled View Pre-Assembled Components List Item Qty. Description UPRIGHT POST 95 1/4", PEGBOARD SECTION UPRIGHT POST 95 1/4", DIP SECTION TOP CROSS BRACE 24 1/2" MONKEY HANDLE BAR 25 1/2" PEG BOARD STEP UP FRAME FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 1/4...
  • Page 12 Pre-Assembled Components Assembled View Pre-Assembled Components List Item Qty. Description UPRIGHT POST 95 1/4", REVERSE CHIN-UP REVERSE CHIN UP SIDE RACK REVERSE CHIN UP SIDE RACK WITH HOOK REVERSE CHIN PULLING BAR FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 NYLON LOCK NUT, 1/2-13 PLASTIC INSERT CAP 3"...

  • Page 13: Pre-Assembled Components

    Pre-Assembled Components Assembled View Assembled View 83 123 80 Pre-Assembled Components List Item Qty. Description RINGS SECTION BOOM ASSEMBLY, RIGHT RINGS SECTION BOOM ASSEMBLY, LEFT RINGS SECTION SWIVEL BRACKET BLACK NYLON WEBBING 1" BLACK NYLON IDLER PULLEY 3/8 X 1 1/2 X 4 1/2 BLACK NYLON RING 1 1/8 X 9 3/8 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 FLAT WASHER SAE, 3/8"...

  • Page 14: Assembly Steps

    Step 1 (Assembling CT-8000B / CT-8100E) Assembled View Note: To facilitate the assembly, lay the illustrated components on the floor and use the two supplied Loosely Tighten Loosely Tighten SPACER blocks to assist with the assembly process. Loosely tighten all hardware in this step. DO NOT Fully Tighten.
  • Page 15 Step 2 (Assembling CT-8000B / CT-8100E) Step 2 Assembly List Assembled View Item Qty. Description UPRIGHT POST 95 1/4", DIP SECTION TOP CROSS BRACE 120" PEG BOARD SIDE FRAME PEG BOARD CROSS BAR FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 1 1/4 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4...
  • Page 16 Step 3 (Assembling CT-8000B / CT-8100E) Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. SPACER Note: Assemblies position and orientation. Assembled View Step 3 Assembly List Item...
  • Page 17 Step 4 (Assembling CT-8000B / CT-8100E) LIFT SAFELY Use your legs when lifting... Not your back. Note: Some parts have been removed for Clarity. 10 Foot Minimum Ceiling is required for this unit. TILT-UP THIS ASSEMBLY ITS EXTREMELY HEAVY (about 400 lbs). The assembly Tilt-Up must be performed by a minimum of three strong persons.
  • Page 18 Step 5 (Assembling CT-8000B / CT-8100E) Note: TUFFSTUFF FITNESS cut out letters facing outwards Note: Temporary remove components allow the assembly of Fully Tighten Step 5 Assembly List 100% Item Qty. Description RINGS SECTION BOOM ASSEMBLY, LEFT FLAT WASHER SAE, 1/2"...
  • Page 19 Step 6 (Assembling CT-8000B / CT-8100E) Fully Tighten 100% Note: Wrench tighten all hardware in this step. TUFFSTUFF FITNESS cut out letters facing outwards Step 6 Assembly List Item Qty. Description RINGS SECTION BOOM ASSEMBLY, RIGHT FLAT WASHER SAE, 1/2"...
  • Page 20 Step 7 (Assembling CT-8000B / CT-8100E) Remove 100% Remove hardware assemblies completely to allow finishing successive assembly steps. Step 7 Disassembly List Item Qty. Description MONKEY HANDLE BAR 25 1/2" FLAT WASHER SAE, 1/2" HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 FLAT WASHER, 1/2 X 1 3/4 X 3/16 Disassembled View NYLON LOCK NUT, 1/2-13...
  • Page 21 Step 8 (Assembling CT-8000B / CT-8100E) Assembled View Step 8 Assembly List Item Qty. Description TOP CROSS BRACE 36 7/8" MONKEY HANDLE BAR 25 1/2" FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 3 1/2 NYLON LOCK NUT, 1/2-13 Loosely Tighten Loosely Tighten...
  • Page 22 Step 9 (Assembling CT-8000B / CT-8100E) Step 9 Assembly List Item Qty. Description Assembled View UPRIGHT POST 95 1/4", REVERSE CHIN-UP FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4 NYLON LOCK NUT, 1/2-13 Loosely Tighten Loosely Tighten...
  • Page 23 Step 10 (Assembling CT-8000B / CT-8100E) Note: Assembled View the Intallation of Modular Top Cross Braces for Training Modules & Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process.
  • Page 24 Step 11 (Assembling CT-8000B / CT-8100E) Assembled View Step 11 Assembly List Item Qty. Description ADJUSTABLE SLIDE CARRIAGE 5" BELT RETAINER PLATE BLACK NYLON WEBBING 1" FLAT WASHER SAE, #12 (1/4") HEX HEAD CAP SCREW, 1/4-20 X 1 SPLIT LOCK WASHER B-Z/P 1/4” Fully Tighten Note: The assembled black...
  • Page 25 Step 12 (Assembling CT-8000B / CT-8100E) Fully Tighten 100% Wrench tighten all hardware in this step. Assembled View Step 12 Assembly List Item Qty. Description PEG BOARD 2 X 24 X 32 PEGBOARD HANDLE FLAT HEAD SCREW, 3/8-16 X 3 FLAT WASHER SAE, 3/8"...
  • Page 26 Step 13 (Assembling CT-8000B / CT-8100E) 98 77 Note: The Intallation of Modular Bottom Cross Braces for Training Modules & If installing a CT-8250 for , the Modular Bottom Cross Brace is NOT needed. Loosely Tighten Loosely Tighten Assembled View Loosely tighten all hardware in this step.
  • Page 27 Step 14 (Assembling CT-8100E) Step 14 Assembly List Item Qty. Description UPRIGHT POST 95 1/4", FOR CT-8100 TOP CROSS BRACE 36 7/8" FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 3 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4 NYLON LOCK NUT, 1/2-13 Assembled View...
  • Page 28 Step 15 (Assembling CT-8100E) Assembled View Note: The Intallation of Top Ext Training Zone Double Bars for Training Modules & If installing optional Training Molules for & skit to next step (Step 16). Fully Tighten 100% Wrench tighten all hardware in this step. Step 15 Assembly List Item...
  • Page 29 Step 16 (Assembling CT-8100E) Loosely Tighten Loosely Tighten Assembled View Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. Note: The Intallation of Modular Top Cross Braces This Assembly Step Only apply if Chosen Optional Trainig Modules for &...
  • Page 30 Step 17 (Assembling CT-8100E) Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. Assembled View Note: The Intallation of Modular Bottom Cross Braces If installing a CT-8250 for , the Modular Bottom Cross Brace is NOT needed.
  • Page 31 Step 18 (Assembling CT-8210) Loosely Tighten Loosely Tighten Loosely tighten all hardware in this step. DO NOT Fully Tighten. Some component(s) may need pre-assembly and or alignment during the assembly process. Assembled View Step 18 Assembly List Item Qty. Description CENTER UPRIGHT 2"...
  • Page 32 Step 19 (Assembling CT-8210) Fully Tighten 100% Wrench tighten all hardware in this step. Assembled View Step 19 Assembly List Item Qty. Description REBOUNDER BASE FRAME REBOUNDER UPRIGHT TILT FRAME REBOUNDER ADJUSTABLE CARRIAGE REBOUNDER RING ASSEMBLY FLAT WASHER SAE, 1/2" FLAT WASHER SAE, 3/8"...
  • Page 33 Step 20 (Assembling CT-8220) Assembled View Fully Tighten 100% Wrench tighten all hardware in this step. Step 20 Assembly List Item Qty. Description LADDER RACK ASSEMBLY FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 NYLON LOCK NUT, 1/2-13 www.tuffstuffitness.com Fitness Training System...
  • Page 34 Step 21 (Assembling CT-8220) Assembled View Note: Storage positon for the ADJUSTABLE PLATFORM ASSEMBLY when NOT in use. Step 21 Assembly List Item Qty. Description ADJUSTABLE PLATFORM ASSEMBLY www.tuffstuffitness.com Fitness Training System...
  • Page 35 Step 22 (Assembling CT-8230) Assembled View Fully Tighten Step 22 Assembly List 100% Item Qty. Description SELECTORIZED CENTER UPRIGHT 2 X 3 X 82 Wrench tighten all hardware in this step. CENTER UPRIGHT 2 X 3 CONNECTOR FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 NYLON LOCK NUT, 1/2-13...
  • Page 36 Step 23 (Assembling CT-8240) Assembled View Step 23 Assembly List Item Qty. Description CENTER UPRIGHT 2" SQ X 82 1/4" FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 NYLON LOCK NUT, 1/2-13 Fully Tighten 100%...
  • Page 37 Step 24 (Assembling CT-8250) TWO STRONG STEP LADDERS AND TWO OR THREE PEOPLE ARE REQUIRED FOR THIS STEP. Fully Tighten 100% Wrench tighten all hardware in this step. Step 24 Assembly List Item Qty. Description PUNCHING BAG TOP ASSEMBLY FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 6 3/4...
  • Page 38 Step 25 (Assembling CT-8310) Assembled View Fully Tighten 100% Wrench tighten all hardware in this step. 77 98 77 98 Step 25 Assembly List Item Qty. Description SQUAT-PRESS SIDE FRAME W-BARHOLER SQUAT-PRESS BOTTOM CROSS BRACE REINFORCEMENT PLATE WITH LOOP OLYMPIC BAR STORAGE HOOK FLAT WASHER SAE, 1/2"...
  • Page 39 Step 26 (Assembling CT-8310) Assembled View 77 98 Step 26 Assembly List 77 98 Item Qty. Description SQUAT-PRESS SIDE FRAME SQUAT-PRESS BOTTOM CROSS BRACE REINFORCEMENT PLATE WITH LOOP FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 3 3/4 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4...
  • Page 40 Step 27 (Assembling CT-8310) Assembled View Make sure to use the Safety Spotters when performing exercises. The Safety Spotters help preventing the bar from being lowered below desired point and avoid getting crushed under the Press Bar if the weight is too heavy to control.
  • Page 41 Step 28 (Assembling CT-8320) TWO STRONG STEP LADDERS AND TWO OR THREE PEOPLE ARE REQUIRED FOR THIS STEP. Fully Tighten 100% Wrench tighten all hardware in this step. Step 28 Assembly List Item Qty. Description MULTI-STRAP TRAINING BOOM ASSY FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4...
  • Page 42 Step 29 (Assembling CT-8330) Assembled View Fully Tighten 100% Wrench tighten all hardware in this step. Step 29 Assembly List Item Qty. Description LANDMINE BASE FRAME OLYMPIC BAR STORAGE HOOK PLATE FLAT WASHER SAE, 1/2" FLAT WASHER, 1/2 X 1 3/4 X 3/16 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4 NYLON LOCK NUT, 1/2-13...
  • Page 43 Step 30 Anchoring Unit Fully Tighten THIS UNIT MUST BE BOLTED SECURELY TO A 100% SOLID LEVEL SURFACE BY A LICENSED CONTRACTOR BEFORE USE. FAILURE TO DO SO MAY CAUSE THE EQUIPMENT TO TIP OVER AND COULD SERULT IN SERIOUS INJURIES OR DEATH. Proceed to inspect;...

  • Page 44: Ct-8000B Exploded View

    CT-8000B Exploded View www.tuffstuffitness.com Fitness Training System...
  • Page 45 CT-8000B Exploded View 88 98 81 98 www.tuffstuffitness.com Fitness Training System...

  • Page 46: Ct-8000B / Ct-8100E Parts List

    CT-8000B / CT-8100E Parts List ITEM NO. DESCRIPTION REV. PART NO. CT-8000B_QTY. CT-8100E_QTY. PEG BOARD 2 X 24 X 32 UP7635 UPRIGHT POST 95 1/4", RINGS SECTION UP7804 UPRIGHT POST 95 1/4", PEGBOARD SECTION UP7805 UPRIGHT POST 95 1/4", DIP SECTION UP7806 UPRIGHT POST 95 1/4", REVERSE CHIN-UP SECTION UP7807...
  • Page 47 CT-8000B / CT-8100E Parts List ITEM NO. DESCRIPTION REV. PART NO. CT-8000B_QTY. CT-8100E_QTY. NYLON LOCK NUT, 3/8-16 BNH2028 NYLON SNAP-IN FINISHING PLUG 1/2" BNH4182 ALUMINUM CAP 1.020" RD BNH0537 PLASTIC INSERT CAP 1" X 3" _ 11 GA BNH0007 PLASTIC INSERT CAP 3" SQ 10-14 GA BNH2992 PLASTIC TUBE GUIDE W/LIP-TEETH 3 1/2 X 3 1/2 BNH2874...

  • Page 48: Ct-8100E Exploded View

    CT-8100E Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 49: Ct-8100E Exploded View

    CT-8100E Exploded View 88 98 81 98 www.tuffstuffitness.com Fitness Training System...

  • Page 50: Ct-8210 Exploded View

    CT-8210 Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 51: Ct-8210 Parts List

    HEX HEAD CAP SCREW, 3/8-16 X 2 1/2 BNH2044 SOCKET SET SCREW Z/P 10-32 X 1/8 BNH2088 TUFFSTUFF FITNESS PLAQUE 5 X 2 BNH4203 HEX HEAD CAP SCREW Z/P, 5/16-18 X 2 BNH4217 HEX HEAD CAP SCREW Z/P, 5/16-18 X 2 1/2...

  • Page 52: Ct-8220 Exploded View

    CT-8220 Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 53: Ct-8220 Parts List

    HEX HEAD CAP SCREW, 1/2-13 X 4 3/4 BNH2168 NYLON LOCK NUT, 1/2-13 BNH2029 NYLON LOCK NUT, 3/8-16 BNH2028 TUFFSTUFF FITNESS PLAQUE 5 X 2 BNH4203 URETHANE BUMPER 1 3/4 BNH0229 PLASTIC END CAP W/GROOVE 3 X 2 BLACK BNH1310 HEX KEY 5/16"...

  • Page 54: Ct-8230 Exploded View

    CT-8230 Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 55: Ct-8230 Parts List

    PLASTIC TUBE GUIDE W/LIP-TEETH 2 1/2 X 3 1/2 BNH0057 PULL PIN 1/2 X 2 7/8 STIFF SPRING (STEEL KNOB) BNH2830 SOCKET SET SCREW Z/P 10-32 X 1/8 BNH2088 TUFFSTUFF FITNESS PLAQUE 5 X 2 BNH4203 HEX KEY 3/32" BNH2543 Label DANGER CHECK retaining nut... 1.5x1 BNH2902 Label Danger Use This Equip.

  • Page 56: Ct-8240 Exploded View

    CT-8240 Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 57: Ct-8240 Parts List

    NYLON LOCK NUT, 3/8-16 BNH2028 PLASTIC INSERT CAP 2" SQ 10-14 GA BNH0012 SAFETY TAPE ANTI-SLIP 14 X 12 BNH4221 TUFFSTUFF FITNESS PLAQUE 5 X 2 BNH4203 HEX KEY 5/16" BNH0374 Label Danger Use This Equip. Only, 1 1/2 X 2 3/8" BNH3048...

  • Page 58: Ct-8250 Exploded View

    CT-8250 Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 59: Ct-8250 Parts List

    NYLON LOCK NUT, 1/2-13 BNH2029 NYLON LOCK NUT, 5/16-18 BNH2056 SHOULDER BOLT ALLOY 3/8 X 3/4 BNH0718 TUFFSTUFF FITNESS PLAQUE 5 X 2 BNH4203 HEX KEY 3/16" BNH2542 Label Danger Use This Equip. Only, 1 1/2 X 2 3/8" BNH3048 Label Attension Users! Storage Hook Only, 2 3/4 x 1 1/4”...

  • Page 60: Ct-8310 Exploded View

    CT-8310 Exploded View www.tuffstuffitness.com Fitness Training System...

  • Page 61: Ct-8310 Parts List

    CT-8310 Parts List ITEM NO. DESCRIPTION REV. PART NO. QTY. SQUAT-PRESS SIDE FRAME W-BARHOLER UP7844 SQUAT-PRESS SIDE FRAME UP7845 SQUAT-PRESS BOTTOM CROSS BRACE UP7846 WEIGHT PLATE STORAGE RACK UP7847 REINFORCEMENT PLATE WITH LOOP UP7848 OLYMPIC BAR STORAGE HOOK UP7630 SAFETY SPOTTER SIDE FRAME UP7855 BAR CATCH PLATE 3/8 X 6 3/8 X 20 1/4 UP7860...
  • Page 62 CT-8320 Exploded View ITEM NO. DESCRIPTION REV. PART NO. QTY. MULTI-STRAP TRAINING BOOM ASSY UP7853 FLAT WASHER SAE, 1/2" BNH2031 FLAT WASHER, 1/2 X 1 3/4 X 3/16 BNH2591 HEX HEAD CAP SCREW, 1/2-13 X 4 1/2 BNH2802 HEX HEAD CAP SCREW, 1/2-13 X 4 3/4 BNH2168 NYLON LOCK NUT, 1/2-13 BNH2029...
  • Page 63 CT-8330 Exploded View ITEM NO. DESCRIPTION REV. PART NO. QTY. LANDMINE PIVOT ARM UP7856 LANDMINE BASE FRAME UP7857 CROSS CONNECTOR UP7858 OLYMPIC BAR STORAGE HOOK PLATE UP7859 PIVOT AXLE 1 X 3 (Ø33/64 ID) UP7863 BRONZE BUSHING 1 X 1 1/4 X 3/4 X 1 1/2 X 1/8 BNH0527 FLAT WASHER SAE, 1/2"...
  • Page 64 CT-8340 Exploded View ITEM NO. DESCRIPTION REV. PART NO. QTY. DIP HANDLES WLDMT UP7854 DELRIN 1/4 X 2 3/8 X 4 3/4 BNH2810 DELRIN 1/4 X 2 3/8X 7 7/8 BNH2811 FLAT HEAD SCREW, 1/4-20 X 5/8 BNH1397 NYLON JAM LOCK NUT, 3/8-16 BNH2026 PLASTIC INSERT CAP 1 3/4"...

  • Page 65: Inspection / Maintenance

    Perform regular maintenance (see Inspection Label). Pay special attention to areas most susceptible to wear and tear. TuffStuff recommends you maintain a service contract with a TuffStuff Authorized Dealer or a Professional Service Company approved by TuffStuff. Keep a service log of all maintenance and repair activities. Extra copies can be downloaded from our website.
  • Page 66 Carefully read ALL DANGER, WARNING & CAUTION labels posted on the machine WARNING INSPECT Ring strap for wear and tear. Look for loose fittings, worn, cracked or frayed strap. If appears worn or damaged, DO NOT USE. Inform floor personnel immediately. BNH3040 www.tuffstuffitness.com Fitness Training System...
  • Page 67 Sign with your order, you can obtain one at no cost to you that is not functioning properly to our floor personnel so that it may be evaluated and from TuffStuff Fitness by contacting our service department at: service promptly. DO NOT ATTEMPT to use or fix any piece of 1 (888) 884-8275 equipment that is not functioning properly.
  • Page 68 DO NOT ATTEMPT to use or fix any piece of equipment that is not functioning properly. ASTM F1749-96 TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710 BNH3002 www.tuffstuffitness.com Fitness Training System...
  • Page 69 CT-8000B Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 70 DO NOT ATTEMPT to use or fix any piece of equipment that is not functioning properly. ASTM F1749-96 TUFFSTUFF FITNESS EQUIPMENT INC. CHINO, CA 91710 BNH3002 www.tuffstuffitness.com Fitness Training System...
  • Page 71 CT-8100E Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 72 CT-8210 Label Placement Rotated View www.tuffstuffitness.com Fitness Training System...
  • Page 73 CT-8220 Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 74 CT-8230 Label Placement Rotated View www.tuffstuffitness.com Fitness Training System...
  • Page 75 CT-8240 Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 76 CT-8250 Label Placement CT-8320 Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 77 CT-8310 Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 78 CT-8330 Label Placement CT-8340 Label Placement www.tuffstuffitness.com Fitness Training System...
  • Page 79 N o t e s TuffStuff Fitness Equipment Inc. continually engages in research related to product improvements. Please take the time to carefully read through this manual thoroughly. Instructions contained in this manual are not intended to cover all details or variations possible with this equipment, or to cover every contingency that may be met in conjunction with assembly, installation, operation, maintenance or troubleshooting of the equipment.
  • Page 80 Accessories not included or covered under warranty. The obligation of TuffStuff under this warranty is limited to repairing or replacing warranted defective parts as TuffStuff may elect, at TuffStuff’s facility in Chino, California without charge to the purchaser. Purchaser is responsible for installation of repaired or replaced parts, and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Chino.

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