SanRex SANPAW 300PW Operating Manual
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SanRex SANPAW 300PW Operating Manual

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SANPAW 300PW
(Model: ID-3000PW-U1E)
Operating Manual
Published: July 25, 2019
Document No.: K00A0351700
Revision No.: AC
Please ensure the operating manual is delivered to the final
operator of the welding equipment.

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  • Page 1 SANPAW 300PW (Model: ID-3000PW-U1E) Operating Manual Published: July 25, 2019 Document No.: K00A0351700 Revision No.: AC Please ensure the operating manual is delivered to the final operator of the welding equipment.
  • Page 3 For safe and proper use, please read the operating manual thoroughly before using the welding equipment...
  • Page 4 ..................6 ........... 6 ........6 ..............7 ..................8 ..............8 ................12 ..13 ..........13 ................14 ........15 ................15 ............... 16 ....... 17 .................. 18 ............19 ..............21 ....................22 ............22 .............. 23 ....................
  • Page 5 ..................45 ............45 ....46 ................47 ................48 ....................49 ..................49 ...................... 50 ..............50 ................53 .................. 54 ............55 ..............56 ............ 56 ........56 ..............57 ......... 58 ............59 ............59 ............ 59 ......
  • Page 6 1. SAFETY PRECAUTIONS Please read this operating manual thoroughly before utilizing the equipment. Wherever welding equipment is used, safety is always our concern. PROTECT yourself and others 1.1. SAFETY REGULATIONS AND REQUIREMENTS 1.2. NOTES, CAUTIONS AND WARNING ANNOTATIONS NOTE CAUTION WARNING DANGER...

  • Page 7: Safety Recommendations

    1.3. SAFETY RECOMMENDATIONS CAUTION CAUTION CAUTION CAUTION NOTE...
  • Page 8 1.4. WELDING SYMBOLS 1.4.1. SAFETY SYMBOL LEGEND SYMBOL SOURCE OF HAZARD HOW TO AVOID HAZARD...
  • Page 9 SYMBOL SOURCE OF HAZARD HOW TO AVOID HAZARD...
  • Page 10 SYMBOL SOURCE OF HAZARD HAZARD HOW TO AVOID...

  • Page 12: Safety Precautions

    1.5. SAFETY PRECAUTIONS CAUTION ATTENTION PROCEDURES, IF NOT PROPERLY FOR PROPER USE, PLEASE READ THIS FOLLOWED, MAY CAUSE A RISK TO OPERATING MANUAL THOROUGHLY PRIOR TO UTILIZING THE WELDING MACHINE OPERATORS RESULTING IN MEDIUM OR SLIGHT INJURY AND/ OR DAMAGE DANGER PROCEDURES NOT PROPERLY FOLLOWED, MAY LEAD TO DEATH OR SERIOUS INJURY.

  • Page 13: Important Safety Precautions

    1.6. SAFE OPERATION OF THE WELDER AND PERSONAL PROTECTION 1.6.1. IMPORTANT SAFETY PRECAUTIONS To prevent serious injury to the operator or others, be sure to observe the following: CAUTION CAUTION DANGER CAUTION CAUTION DANGER CAUTION CAUTION DANGER CAUTION...

  • Page 14: Electric Shock

    1.6.2. ELECTRIC SHOCK To prevent electric shock, be sure to observe the following precaution: DANGER CAUTION CAUTION CAUTION CAUTION DANGER CAUTION CAUTION CAUTION CAUTION CAUTION DANGER DANGER...

  • Page 15: California Proposition 65 Warnings

    1.6.3. CALIFORNIA PROPOSITION 65 WARNINGS WARNING WARNING 1.6.4. GASES AND FUMES To protect you and others from fumes and gases produced during the welding processes, use safeguards. CAUTION CAUTION DANGER CAUTION CAUTION DANGER DANGER CAUTION DANGER...
  • Page 16 1.6.5. FIRE AND EXPLOSIONS To prevent fire, explosion, or rupture, be sure to observe the following precautions DANGER CAUTION DANGER CAUTION CAUTION CAUTION DANGER CAUTION DANGER CAUTION CAUTION CAUTION DANGER CAUTION CAUTION...
  • Page 17 1.6.6. ARC WELDING RAYS, NOISE AND SPATTER OR SLAG To protect you and others from arc rays, scattered spatter or slag, and loud noise produced during the welding processes, use safeguards. CAUTION CAUTION DANGER CAUTION CAUTION CAUTION DANGER CAUTION CAUTION CAUTION CAUTION CAUTION...

  • Page 18: Gas Cylinders

    1.6.7. GAS CYLINDERS To prevent the turnover of gas cylinder or the rupture of gas flow regulator, be sure to observe the following precautions CAUTION CAUTION CAUTION CAUTION DANGER CAUTION CAUTION DANGER DANGER CAUTION CAUTION CAUTION DANGER CAUTION...
  • Page 19 1.7. PRECAUTIONS ON TRANSPORTATION In order to prevent damage and accidents when transporting the power supply, be sure to observe the following precautions. CAUTION...

  • Page 21: Reference Publications

    1.8. REFERENCE PUBLICATIONS...

  • Page 22: Power Supply Specifications

    2. SPECIFICATIONS 2.1. POWER SUPPLY SPECIFICATIONS...

  • Page 23: Installation Environment

    2.2. INSTALLATION ENVIRONMENT...

  • Page 24: Preparation Prior To Installation

    3. INSTALLATION 3.1. PREPARATION PRIOR TO INSTALLATION 3.1.1. CHECKING THE ACCESSORIES 3.1.2. POWER-SUPPLY SYSTEM 3.1.3. REFERENCE CABLE SIZE...
  • Page 25 3.2. INSTALLATION Do not use or install this in any of the following locations: CAUTION...
  • Page 26 3.3. WIRING CONNECTION OF SWITCHING INPUT VOLTAGE...
  • Page 27 3.4. WIRING THE INPUT CABLE...
  • Page 28 Do not Do not Three Phase Wiring...
  • Page 29 Single Phase Wiring...
  • Page 30 3.5. WIRING TO THE POWER DISTRIBUTION PANEL...

  • Page 31: Connecting The Accessories

    3.6. CONNECTING THE ACCESSORIES...
  • Page 33 3.6.1. WIRING OF REMOTE CONTROLLER OUTLET...
  • Page 34 3.6.2. CONNECTION TO EXTERNAL OUTPUT SIGNAL TERMINAL BLOCK...
  • Page 35 NOTE...
  • Page 36 3.6.3. OUTPUT CABLE, GAS, COOLING WATER UNIT CONNECTIONS...
  • Page 37 GAS CONNECTION: COOLING WATER CONNECTION: CAUTION TORCH CONNECTION:...

  • Page 39: Operation Procedures

    4. OPERATION PROCEDURES 4.1. USER INTERFACE OVERVIEW AND OPERATION [9] [10] [12] [11] [14] [13] [15] [7] [6] [17] [16] [2] [1] Parameter Display Voltage Display Encoder Change Parameter Buttons...
  • Page 40 GAS CHECK Button Change Parameter Select Button Change Crater Mode Button Change Pulse Setting Button Control Power Source Display LED [10] Abnormal Operation Display LED [11] Change REMOTE Mode Button [12] PILOT ON/OFF Button [13] SAVE Button [14] LOAD Button...
  • Page 41 [15] SET Button [16] PILOT CUR. DISPLAY Button [17] Lower Section Digital Parameter Display Switch Button...
  • Page 42 4.2. WELDING PARAMETER DESCRIPTIONS...

  • Page 44: Welding Processes

    4.3. WELDING PROCESSES 4.3.1. PILOT OUTPUT...

  • Page 45: Main Output

    4.3.2. MAIN OUTPUT 4 . 3 . 2 . 1 . 2T MODE (WITH SLOPE)
  • Page 46 4 . 3 . 2 . 2 . 4T MODE (WHEN P20: 4T MODE SETTING IS ON)
  • Page 47 4 . 3 . 2 . 3 . REPEAT MODE...
  • Page 48 4 . 3 . 2 . 4 . SPOT MODE...

  • Page 49: Pulse Mode

    4.4. PULSE MODE 4.4.1. PULSE MODE...
  • Page 50 5. FUNCTIONS 5.1. FUNCTION FOR AUTOMATION...
  • Page 53 5.2. SAVE/LOAD FUNCTIONS...

  • Page 54: History Function

    5.3. HISTORY FUNCTION...
  • Page 55 5.4. CONTROL PANEL LOCK FUNCTION...
  • Page 56 6. INTERNAL PARAMETER SETTING 6.1. INTERNAL PARAMETER DESCRIPTION 6.1.1. [P14] PEAK CURRENT MAXIMUM SETTING...
  • Page 57 6.1.2. [P19] 2T SLOPE FUNCTION...
  • Page 58 6.1.3. SELECT [P20] 4T/4TS, SELECT [P21] 4T/REPEAT...
  • Page 59 6.1.4. [P25] PULSE SYNCHRONIZATION SIGNAL OUTPUT LOGIC INVERSION 6.1.5. [P26] OK TO MOVE CURRENT DETECT SIGNAL OUTPUT LOGIC INVERSION 6.1.6. [P27] PILOT CURRENT DETECT SIGNAL OUTPUT LOGIC INVERSION 6.1.7. [P31] CONTROL PANEL LOCK PASSWORD SETTING 6.1.8. [P36] PILOT IGNITION GAS FLOW AMOUNT...
  • Page 60 6.1.9. [P37] GAS SLOPE FUNCTION 6.1.10. [P40] EXTERNAL CALL OF USER SAVED DATA 6.1.11. [P41] ERROR SIGNAL OUTPUT LOGIC INVERSION...
  • Page 61 6.2. PROCEDURE TO CHANGE INTERNAL PARAMETERS 6.2.1. PROCEDURE TO CHANGE INTERNAL PARAMETERS 6.2.2. PROCEDURE TO CHANGE INTERNAL PARAMETERS (P31)

  • Page 62: Daily Inspection

    7. DAILY INSPECTION...

  • Page 63: Diagnosing Failures

    8. DIAGNOSING FAILURES 8.1. ERROR CODE LIST...
  • Page 66 8.2. ACTIONS FOR ABNORMAL OPERATION...

  • Page 67: Outline Drawing

    9. OUTLINE DRAWING...

  • Page 68: Connection Diagram

    10. CONNECTION DIAGRAM...
  • Page 71 11. APPENDIX A 11.1. AUTOMATION I/O RELATIONSHIP SUMMARY...
  • Page 72 SANREX CORPORATION (USA) 50 Seaview Boulevard Port Washington, NY 11050-4618, U.S.A. TEL : +1-516-625-1313 FAX : +1-516-625-8845 URL : http://www.sanrex.com SANSHA ELECTRIC MFG. CO., LTD. (Japan) 3-1-56, Nishiawaji, Higashiyodogawa-ku Osaka Japan 533-0031 TEL +81-6-6321-0321 (Representative) FAX +81-6-6321-8621 TEL +81-6-6325-0500 (Sales and marketing) FAX +81-6-6321-0355 URL : http://www.sansha.co.jp...

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Id-3000pw-u1e

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