Titan HD4P-12000 Installation, Operation & Maintenance Manual
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Titan HD4P-12000 Installation, Operation & Maintenance Manual

Titan HD4P-12000 Installation, Operation & Maintenance Manual

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INSTALLATION, OPERATION,
& MAINTENANCE MANUAL
MODEL:
HD4P-12000 4-POST LIFT
FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL
FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.
FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY
RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A
SAFE DRY PLACE FOR FUTURE REFERENCE.

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Summary of Contents for Titan HD4P-12000

  • Page 1 ® INSTALLATION, OPERATION, & MAINTENANCE MANUAL MODEL: HD4P-12000 4-POST LIFT FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE EQUIPMENT WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE. FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A...
  • Page 2 Products May Be Upgraded Without Notice Please Visit WWW.TITANLIFTS.COM For The Latest Version Of This Manual P.O. Box 7069 • Greenwood, IN 46142 • Ph. 888-908-4826 • Fx. 317-215-2770 • www.titanlifts.com...

  • Page 3: Table Of Contents

    CONTENTS 1-SAFETY ........................1 1.1 INTRODUCTION........................1 1.2 SAFETY INSTRUCTIONS FOR COMMISSIONING ..............1 1.3 SAFETY INSTRUCTIONS FOR OPERATION ................1 1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE ................. 3 1.5 RISKS ............................3 2-UNPACKING & SET-UP ....................4 2.1 DELIVERY AND CHECK OF PACKAGES ..................4 2.2 LIFTING AND HANDLING ......................
  • Page 4 Claims must be filed to cover cost. If you have any questions or if we can be of any further assistance, please don’t hesitate to contact a Titan Lifts® representative at 1-888-908-4826. Thank you for the opportunity to continue to serve your lift equipment needs.

  • Page 5: 1-Safety

    INSTRUCTIONS 1-SAFETY 1.1 INTRODUCTION WARNING: READ ENTIRE MANUAL AND COMPLY WITH ALL SAFETY AND SERVICE PRECAUTIONS. DEATH, PERSONAL INJURY AND / OR PROPERTY DAMAGE MAY OCCUR IF INSTRUCTIONS ARE NOT FOLLOWED CAREFULLY. Personal injury and property damage incurred due to non-compliance with these safety instructions are not covered by the product liability regulations.
  • Page 6 • Maintain a safe working environment. The work area should be clean, dry, clutter free, and sufficiently lit. • Vehicle doors should be closed during the raising and lowering cycles. • Closely watch the vehicle and lift during the raising and lowering cycles. •...

  • Page 7: Safety Instructions For Maintenance

    1.4 SAFETY INSTRUCTIONS FOR MAINTENANCE • Maintenance or repair work should be done by authorized service personnel only. • Work on the electrical equipment should be done by certified licensed electricians only. • Ensure that ecologically harmful substances are disposed of in accordance with the appropriate regulations.

  • Page 8: 2-Unpacking & Set-Up

    2-UNPACKING & SET-UP Only skilled personnel who are familiar with the lift and this manual shall be allowed to carry out, lifting, handling, transport and unpacking operations. 2.1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered, carefully unpack the lift making sure all the parts have been included.

  • Page 9: 3-Specifications

    3-SPECIFICATIONS IMPORTANT: THE PROPERTIES INDICATED APPLY TO LIFTS RUNNING AT OPERATING TEMPERATURE. Specifications HD4P-12000 Overall Height 88” (2225mm) Overall Width 137” (3480mm) Overall Length 195 1/4” (4960mm) Raising / Lowering time Approx. 51s Max Lifting Height 67” (1700mm) Lowered Runway Height 6”...

  • Page 10: 4-Floor Requirements

    4-FLOOR REQUIREMENTS 4.1 SELECTING THE SITE AREA 1. Make sure that adequate space and height is available. 2. Check for ceiling clearance (lifting height plus vehicle height). 3. Check for clearance in front and rear of vehicle on lift. 4. Check for overhead garage door clearance. 4.2 FLOOR REQUIREMENTS Do not use the lift on any asphalt surface.

  • Page 11: Anchoring Tip Sheet

    4.3 ANCHORING TIP SHEET 1. Use a concrete hammer drill with a carbide tip, solid drill bit the same diameter as the anchor, 3/4”. (.775 to .787 inches diameter). Do not use excessively worn bits or bits which have been incorrectly sharpened. 2.

  • Page 12: 5-Installation Instructions

    5-INSTALLATION INSTRUCTIONS IMPORTANT: BEFORE ATTEMPTING TO ASSEMBLE THIS LIFT TO MAKE SURE THAT THERE IS ENOUGH ROOM FOR ALL COMPONENTS. THE SAFETY ROD ASSEMBLY WILL TAKE UP ADDITIONAL SPACE WHILE BEING INSTALLED. KEEP THE FLOOR AREA CLEAR OF THE LIFT COMPONENTS UNTIL THEY ARE READY TO BE INSTALLED.

  • Page 13: Column & Crossbeam Installation

    COLUMN & CROSSBEAM INSTALLATION 2) Install the latch bar (safety lock ladders) into columns with threaded stud end exposed through the hole in top plate. DO NOT tighten the top nut and DO NOT secure the bottom of latch bar at this time. (See Fig. A) Threaded Stud Latch Bar Bolt and Nut...

  • Page 14: Raising The Crossbeams

    RAISING THE CROSSBEAMS 4) Raise the crossbeams until the primary safety locks engage to facilitate Cable routing and final assembly. 5) The COLUMNS and CROSSBEAMS will now be in position and spaced properly for the runways. Be careful not to disturb the Columns and Crossbeams at this time as they may tip over causing personal injury or harm.
  • Page 15 Cylinder Loop Fig. C 9) Install the SHEAVES with AXLES under the Powerside Runway and route cables. (Refer to Fig. D) Fig. D 10) Route the Cable ends through the ends of each Crossbeam over the SLACK SAFETY PIN by removing the pulley assembly, then to the top of each column. Reinstall pulley after cable has been routed.

  • Page 16: Power Unit Installation

    Fig. E Fig. E All cables MUST remain in sheave grooves. Before lift start-up, check all of the cables for proper routing. SLACK SAFETY PIN 11) After routing the Cables double-check to make sure all are properly positioned and REMAIN WITHIN THE GROOVES of ALL pins. (See Fig. E) POWER UNIT INSTALLATION 12) Mount the POWER UNIT to the Mounting Bracket using the M8 Hex Bolts and nuts (torque to 35-45 PSI) then FILL THE RESERVOIR with 20-quarts of premium quality ISO-...

  • Page 17: Anchoring The Columns

    15) Make sure the POWER UNIT RESERVOIR is full. Fill the oil tank with a premium quality ISO-32, AW-46 Hydraulic Oil. 16) Spray a light lubricant to the inside and outside of the columns where the slide blocks glide. 17) Test the power unit by pressing “UP” button. If the motor sounds like it is operating properly, raise the lift and check all hose connections for leaks.
  • Page 18 24) After drilling, REMOVE DUST thoroughly from Fig. J each hole using compressed air and/or bristle Tap anchor bolts into each brush. Make certain that the columns remain hole with a hammer until aligned with the chalk line. the washer rests against the baseplate.

  • Page 19: Final Assembly

    FINAL ASSEMBLY 29) Install the approach ramps on the entry side of the lift. (See Fig. M) INSTALLATION HINT: Remove C-clip from ramp pin, slide pin through ramp and runway, replace C-clip. Runway Approach Ramp Fig. M 28) Install the front tire stops at the forward side of the lift using hex bolts, nuts and washers.

  • Page 20: Bleeding

    35) Next, move the target and place it at point “B” on the runway. (See Fig. O) 36) Rotate the Level and focus on the target scale. 37) Adjust the adjustment nut on the safety ladder bar at the top of the Column at “B” until the cross hair of the Level align to reference mark on the target scale.

  • Page 21: 6-Operation Instructions

    6-OPERATION INSTRUCTIONS • Lift operation by trained authorized personnel over 18 years only. • Apply the parking brake after positioning the vehicle on the lift. • Do not allow anyone to stay in lift area during raising and lowering cycles. •...

  • Page 22: Operation

    SAFETY LOCK CONTROL Press and hold the lowering control (Fig. B) until the safety lock blocks are engaged to level safety ladder stops on the columns. Lowering Control (Fig. C) Fig. A Fig. B Fig. C 6.3 OPERATION VEHICLE LOADING 1.

  • Page 23: 7-Maintenance

    LOWERING THE LIFT 1. Clear all obstacles from under lift and vehicle, and ensure only lift operator is in the lift area. 2. Stay clear of lift and raise the lift off the safety locks. 3. Pull safety lock release handle and press the lowering handle to begin descent. 4.
  • Page 24 DAILY 1. Check safety lock audibly and visually while in operation 2. Check safety latches for free movement and full engagement with the safety stops on the column. 3. Check hydraulic connections, and hoses for leakage. 4. Check cables connections bends, cracks-and for loose fittings. 5.

  • Page 25: Maintenance By Operator

    7.2 MAINTENANCE BY OPERATOR 1. All moving parts have been lubricated at the factory and should be re-lubricated before the first use and at least once every six months to prevent damage. HYDRAULIC SYSTEM (FIG. 7) 1. Check the fluid level with the lift fully lowered and add fluid as required.

  • Page 26: Cleaning

    7.3 CLEANING DANGER: DO NOT USE HIGH PRESSURE / STEAM JET CLEANERS OR CAUSTIC CLEANING AGENTS. RISK OF DAMAGE! • PERIODICALLY WASH OFF AGGRESSIVE SUBSTANCES AND TREAT THE LIFT WITH OIL OR WAX SPRAY. • REPAIR THE DAMAGE TO THE PAINTWORK IMMEDIATELY TO PREVENT CORROSION.
  • Page 27 LIFT WILL NOT RAISE...
  • Page 28 MOTOR WILL NOT RUN...
  • Page 29 LIFT WILL NOT STAY UP...
  • Page 30 WILL NOT RAISE LOADED LIFT...
  • Page 31 LIFT LOWERS SLOWLY OR NOT AT ALL...

  • Page 32: 8-Diagrams & Parts List

    8-DIAGRAMS & PARTS LIST FIG 1...
  • Page 33 FIG 2 86/87 103/104 97/98/99 86/87 86/87 91/92/93 88/89 86/87 89/90 86/87...
  • Page 34 FIG 3 32.1 28/29/30/31 34.3 34.4 34.2 34.1 14/15 11/12/13 9/10...
  • Page 35 FIG 4...
  • Page 36 FIG 5...

  • Page 37: Parts List

    8.1 PARTS LIST DESCRIPTION DESCRIPTION Column 1 Spindle 1 Column 2 Spring Washer A Column 3 Spindle 2 Runway 1 Spring Washer A Runway 2 Wheel Spindle Approach Ramp Spindle Bush 2 Small Wheel Spindle Bush 1 Spring Washer A Spindle 3 I Hexangular bolt C 61.1...
  • Page 38 DESCRIPTION Cable Block 3 Cable Block 4 Hydraulic Cylinder Set of Beam Wheel Spindle Revolving Oil Cup A Flat Washer C Hexangular Nut...
  • Page 39 WARRANTY REGISTRATION In order to utilize the warranty on this Titan Lifts product, you must register your product with us. The TITANLIFTS.COM/WARRANTIES simplest way to do this is to visit and submit your information online. If you prefer to send your information through the mail, please fill out the form below and send this page to us at :...
  • Page 41 Jacks, Mini Jacks, tie down products, wheel service accessories, Bulldog Moto Cradle Wheel Chock accessories, dollies, stands, Multi-purpose Jacks, etc. Titan TJ1T, FJ2T, and FJ3T are warrantied for replacement parts only to the original purchaser for a period of 1 year from the date of purchase.
  • Page 42 NOTES...
  • Page 43 NOTES...
  • Page 44 CA 2,729,670 Copyright © 2019 by Titan Marketing, LLC. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express consent of Titan Marketing, LLC. Diagrams within this manual may not be drawn proportionally.

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