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Summary of Contents for Topcon Norac UC5
- Page 1 Rogator 900, 1100, 1300 Active Wing Roll Control Option Installation Manual 5466BC-RG...
- Page 2 Copyright 2017 by NORAC Systems International Inc. Reorder P/N: 5466BC-RG-INST Rev E (Rogator 900, 1100, 1300 Active Wing Roll Control Option) NOTICE: NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information contained in this manual.
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Page 3: Table Of Contents
Contents Introduction ........................ 1 Kit Parts ........................2 Hydraulic Installation ....................6 Electrical Installation ....................11 Software Setup ......................15 Cable Drawings ......................17 ... -
Page 4: Introduction
1 Introduction Congratulations on your purchase of the NORAC UC5 Spray Height Control System. This system is manufactured with top quality components and is engineered using the latest technology to provide operating reliability unmatched for years to come. When properly used the system can provide protection from sprayer boom damage, improve sprayer efficiency, and ensure chemicals are applied correctly. -
Page 5: Kit Parts
2 Kit Parts 2.1 Kit Overview Figure 1: UC5 Active Wing Roll Control Parts... - Page 6 2.2 Hydraulic Plumbing Figure 2: UC5 Active Wing Roll Control Hydraulic Plumbing on Rogator 900, 1100, 1300 Components shown in black are included in this kit. Components shown in blue are existing components.
- Page 7 2.3 List of Parts Item Part Number Name Quantity 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 44749 BRACKET WRC 80MM V1 44971-06 MOUNTING BRACKET EXTENSION FOR LOW PROFILE 44971-01 SENSOR MOUNTING BRACKET LOW PROFILE 16GA - NO MOUNTING HARDWARE 43220-03 CABLE UC5 NETWORK 14 AWG 3M 43230-04...
- Page 8 2.5 Hydraulic Fitting Kit Details (P/N: 44865-75) Picture Item Part Number Name Quantity 44917 MALE ADAPTER - 6MB 6MOR 104586 TEE ADAPTER - 6FORXR 6MORT 104590 90 DEG ADAPTER - 6MOR 6FORX90 6 M B - 6 M OR X 90 Fitting Name Example: ANGLE...
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Page 9: Hydraulic Installation
Component failure due to oil contamination is not covered under the NORAC UC5 system warranty. It is recommended that a qualified technician perform the hydraulic installation. - Page 10 3.2 Expansion Block Assembly 1. Remove the plate and 3/8” bolts from the end of the valve block. Remove any yellow paint chips from the surface of the valve block to ensure a clean sealing surface. 2. Remove the four 4MBP plugs from the 2 station valve block (Figure 4). Gently tap the plugs with a hammer to loosen before attempting to remove.
- Page 11 3.3 Wing Roll Cylinder Mounting 1. Drill two (2) 5/8 inch holes in the cross member below the rear catwalk fourteen inches (14”) in from the right side to mount the wing roll cylinder to the boom. The holes must be spaced 100 mm (3.94”) apart.
- Page 12 3.4 Hydraulic Plumbing From this point on in the installation the booms will be inoperative until the hydraulics are fully installed. After the NORAC valve is mounted, the hydraulic hoses and fittings can be plumbed. 1. The plumbing for the hydraulic circuit is shown schematically in Figure 2. 2.
- Page 13 Accumulators (H12) Wing Roll Cylinder – Cable End Figure 6: Accumulator Installation Location (Looking from Above)
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Page 14: Electrical Installation
4 Electrical Installation 1. Locate the valve module installed on the NORAC valve block. Remove the plugs installed in positions 7 and 8. 2. Connect the 2-pin connector on cables C10 into positions 7 and 8 on the valve module. Connect the other end of cables C10 to the 2 pin connectors on the NORAC expansion block (V02). - Page 15 4. Connect the wing roll cylinder (H20) to the 3m cable and 2-way coupler where one of the roll sensors was connected. It may be necessary to use cable C01 and the 2-way coupler (E12) to connect the wing roll cylinder cable to the existing 3m cable. Figure 9: Electrical Installation Components shown in black are included in this kit.
- Page 16 4.1 Sensor Installation 1. Remove the inner height sensors and the inner brackets. Keep these sensors as spares. 2. Mount the inner wing sensor brackets approximately half-way between the chassis and the outer wing sensors. 3. For the 90’ and 100’ booms, a mounting spacer (B12) is supplied to provide clearance for the liquid supply line.
- Page 17 Figure 11: Inner Wing Sensor Bracket with Spacer...
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Page 18: Software Setup
Software Setup 1. Start up the sprayer and test the sprayer’s functionality. The display terminal does not need to be powered on for the original boom function switches to operate. Unfold the booms and raise/lower each boom and the main section. Confirm that the cabling and hoses are agreeable to the entire range of motion. - Page 19 g) Use the roll arrows to roll the boom over as far as possible in each direction a few times, allowing the air to escape. *Don’t adjust the wings individually, only use the roll arrows. h) Stop with the wings at approximately the same height. i) Ensure that each roll button allows for the boom to rotate in both directions.
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Page 20: Cable Drawings
6 Cable Drawings ITEM C01: 43220-03 - CABLE UC5 NETWORK 14 AWG - 3M 6.2 ITEM C10: 43230-04 – CABLE UC5 VALVE DT TO DT... - Page 21 Canada NORAC Systems International Inc. Phone: (+1) 306 664 6711 Toll Free: 1 800 667 3921 Shipping Address: 3702 Kinnear Place Saskatoon, SK S7P 0A6 United States NORAC, Inc. Phone: (+1) 952 224 4142 Toll Free: 1 866 306 6722 Shipping Address: 6667 West Old Shakopee Road, Suite 111 Bloomington, MN...
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