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MAINTENANCE
MAINTENANCE SCHEDULE
If the currently used diesel fuel which does not include the bio-fuel is changed to the one mixed with the bio-fuel,
the replacement interval of the fuel filter is changed as well. See "MAINTENANCE INTERVAL WHEN DIESEL
FUEL MIXED WITH BIO-FUEL IS USED".
MAINTENANCE SCHEDULE TABLE
WHEN REQUIRED ........................................................................................................................................ 4-15
METHOD FOR CHECKING, CLEANING AND REPLACING AIR CLEANER .......................................... 4-15
METHOD FOR CLEANING INSIDE OF COOLING SYSTEM ................................................................. 4-20
METHOD FOR CLEANING INSIDE MACHINE....................................................................................... 4-23
METHOD FOR CHECKING AND CLEANING RADIATOR FRONT......................................................... 4-23
METHOD FOR CHECKING AND ADJUSTING TRACK TENSION ......................................................... 4-24
METHOD FOR CHECKING LOOSENESS AND TIGHTENING TRACK SHOE BOLTS .......................... 4-26
METHOD FOR CHECKING IDLER OIL LEVEL ...................................................................................... 4-27
METHOD FOR CHECKING AND ADJUSTING IDLER CLEARANCE ..................................................... 4-27
METHOD FOR INVERTING AND REPLACING CUTTING EDGE AND END BIT ................................... 4-28
CLEAN AND CHECK RADIATOR FINS AND OIL COOLER FINS .......................................................... 4-29
METHOD FOR CLEANING HYDRAULIC TANK BREATHER ................................................................. 4-33
METHOD FOR CLEANING FUEL TANK BREATHER............................................................................. 4-33
METHOD FOR REPLACING DOOR DAMPER....................................................................................... 4-34
METHOD FOR LUBRICATING DOOR HINGE........................................................................................ 4-34
METHOD FOR CHECKING DOOR LATCH ............................................................................................ 4-34
METHOD FOR CHECKING DOOR LOCK STRIKER.............................................................................. 4-35
METHOD FOR CHECKING WINDOW WASHER FLUID LEVEL, ADDING FLUID ................................. 4-35
METHOD FOR CHECKING WIPER BLADE ........................................................................................... 4-36
METHOD FOR REPLACING WIPER BLADE ......................................................................................... 4-36
METHOD FOR CHECKING AND MAINTENANCE AIR CONDITIONER................................................. 4-38
METHOD FOR BLEEDING AIR FROM HYDRAULIC CIRCUIT .............................................................. 4-39
METHOD FOR RELEASING PRESSURE IN HYDRAULIC CIRCUIT ..................................................... 4-40
METHOD FOR CHECKING ELECTRICAL INTAKE AIR HEATER .......................................................... 4-40
METHOD FOR ADJUSTING SHIMS AT CENTER BALL ........................................................................ 4-41
CHECKS BEFORE STARTING...................................................................................................................... 4-42
EVERY 50 HOURS MAINTENANCE ............................................................................................................. 4-43
METHOD FOR LUBRICATING ............................................................................................................... 4-43
METHOD FOR LUBRICATING EQUALIZER BAR CENTER PIN............................................................ 4-44
EVERY 250 HOURS MAINTENANCE ........................................................................................................... 4-45
METHOD FOR LUBRICATING ............................................................................................................... 4-45
METHOD FOR LUBRICATING EQUALIZER BAR SIDE PIN .................................................................. 4-45
METHOD FOR CHECKING OIL LEVEL IN FINAL DRIVE CASE, ADDING OIL ..................................... 4-46
METHOD FOR CHECKING BATTERY ELECTROLYTE LEVEL ............................................................. 4-46
METHOD FOR CHECKING BRAKE PERFORMANCE........................................................................... 4-49
EVERY 500 HOURS MAINTENANCE ........................................................................................................... 4-50
METHOD FOR CHANGING OIL IN ENGINE OIL PAN, REPLACING ENGINE OIL FILTER CARTRIDGE .....
............................................................................................................................................................ 4-50
METHOD FOR REPLACING FUEL PREFILTER CARTRIDGE............................................................... 4-52
METHOD FOR REPLACING AIR CONDITIONER FRESH/RECIRC FILTERS ....................................... 4-55
EVERY 1000 HOURS MAINTENANCE ......................................................................................................... 4-57
METHOD FOR CHANGING OIL IN FINAL DRIVE CASE ....................................................................... 4-57
METHOD FOR REPLACING FUEL MAIN FILTER CARTRIDGE ............................................................ 4-58
METHOD FOR REPLACING FUEL TANK BREATHER ELEMENT......................................................... 4-60
METHOD FOR CHECKING ALL TIGHTENING POINTS OF ENGINE INTAKE PIPE CLAMPS.............. 4-60
METHOD FOR REPLACING HYDRAULIC TANK BREATHER ELEMENT ............................................. 4-61
METHOD FOR REPLACING DEF TANK BREATHER ELEMENT........................................................... 4-62
CHECK AND REPLACE ALTERNATOR DRIVE BELT TENSION AND REPLACING ALTERNATOR BELT....
............................................................................................................................................................ 4-64
METHOD FOR CHECKING FOR LOOSE ROPS MOUNT BOLTS ......................................................... 4-64
EVERY 2000 HOURS MAINTENANCE ......................................................................................................... 4-65
MAINTENANCE SCHEDULE
4-13
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