Protos 3400(x) process analysis system process analysis system (92 pages)
Summary of Contents for Knick Protos Compa 3400(X)-081
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Messmodul Protos CONDI 3400 (X)-051 User Manual Communication Module Deutsch Deutsch English zur Leitfähigkeitsmessung mit induktiven Sensoren zur Leitfähigkeitsmessung mit induktiven Sensoren Protos COMPA 3400(X)-081 Communication Unit for PROFIBUS PA Aktuelle Produktinformation: www.knick.de Aktuelle Produktinformation: www.knick.de Latest Product Information: www.knick.de...
The following trademarks are used in this manual without further marking: CalCheck®, Calimatic®, Protos®, Sensocheck®, Sensoface®, ServiceScope®, Unical®, VariPower®, Ceramat®, SensoGate® are registered trademarks of Knick Elektronische Messgeräte GmbH & Co. KG, Germany Memosens® is a registered trademark of Endress+Hauser Conducta GmbH & Co. KG, Germany Knick Elektronische Messgeräte GmbH &...
Table of Contents COMPA 3400(X)-081 Module Return of Products under Warranty ..................2 Disposal ............................2 Trademarks ........................... 2 Intended Use ..........................5 Conformity with FDA 21 CFR Part 11 .................. 5 Safety Information ........................6 Application in Hazardous Locations: COMPA 3400X-081 Module ......6 Software Version ........................
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Table of Contents COMPA 3400(X)-081 Module DO 3: Unical Control .......................31 DO 4: LOCK Control ......................31 Configuration Data ........................32 Analog Input Blocks (1 ... 8) ....................33 Discrete Input Blocks (1 ...4) ....................34 Discrete Output Blocks (DO1 ... 4), Analog Output Block AO1 ........35 COMPA Slot Model ........................36 PB Block Parameters ........................37 TB Analyser Block Parameters .....................39...
Intended Use The module is a communication unit for PROFIBUS-PA and allows digital communication via current modulation. The COMPA 3400X-081 module is intended for operation in locations subject to explosion hazards which require equipment of Group II, device category 2(1), gas/dust.
• When installing the device in a hazardous location, observe the specifica- tions of the EC-Type-Examination Certificate and, if applicable, of the Control Drawing (download: www.knick.de). • Before commissioning you must prove that the device may be connected with other equipment, such as a supply unit including cables and wires.
Software Version COMPA 3400(X)-081 Module Device Software Protos 3400(X) The COMPA 3400(X)-081 module is supported by software version 5.0 or higher. Module software version 2.x requires device software version 7.x. Module Software COMPA 3400(X)-081 Software version 1.3 June 1, 2004 Software version 2.2 April 2, 2007 Software version 2.4...
• FIU (Memosens, Unical) (software occupies 2 slots) • Unical/Uniclean probe controller Documentation The basic unit is accompanied by a CD-ROM containing the complete documentation. Latest product information as well as user manuals for earlier software releases are available at www.knick.de.
Short Description Short description: FRONT module 4 captive screws Transflective LC graphic display for opening the analyzer (240 x 160 pixels) (Notice! Make sure that the gasket between FRONT and white backlighting, high resolution and BASE is properly seated and clean!) high contrast.
Short Description: Menu Structure Basic functions: Calibration, Maintenance, Parameter setting, Diagnostics Menu groups Maintenance Parameter setting Diagnostics Calibration Measure Passcode: 1246 1147 2958 Operator level 1989 Administrator level Selection of BASE SYSTEM Message list Module 1 Point of meas Module 1 further FRONT Module 2...
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Short Description: FRONT Module View into the open device (FRONT module) Slot for SmartMedia card • Data recording The SmartMedia card expands the measurement recorder capacity to > 50000 records. • Exchange of parameter sets 5 parameter sets can be stored on the SmartMedia card, 2 of them can be loaded simultaneously to the analyzer and be switched by remote control.
Short Description: BASE Module View into the open device (BASE module, 3 function modules installed) Module equipment Module identification: Plug & Play. Up to 3 modules can be combined as desired. Several input and communication modules are available. Notice Only one module can be connected in addition to a FIU 3400(X)-140/141 module.
PROFIBUS Technology PROFIBUS is a digital communication system that connects different field devices over a common cable and integrates them into a control system. In the long term, PROFIBUS will replace the 4-20mA technology, which only supplies pure measured values. Advantages of the PROFIBUS technology are: •...
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PROFIBUS Technology PROFIBUS distinguishes between two types of devices: • Masters Control the data traffic on the bus. They send messages without external request. • Slaves Peripheral devices such as valves, drives, transmitters, and analyzers. They can react acyclically to servicing, configuration, and diagnostic tasks of the master.
Terminal Plate Terminal Plate COMPA 3400-081 Module: Attaching the Terminal Plates The terminal plates of the lower modules can be sticked to the inner side of the door. This facilitates maintenance and service.
Inserting the Module Thanks to the staggered arrangement of con- Make sure that the cable nectors and fastening screws the terminal glands are tightly closed to strips of all modules are easy to access. protect against humidity. Switch off power supply Open the device (loosen the 4 screws at the front) Place module in slot (D-SUB connector) Tighten fastening screws of the module...
PROFIBUS PA Installation Basic build-up of a PROFIBUS system: Control room PROFIBUS DP PROFIBUS PA e.g. Protos 3400(X) with module COMPA 3400(X)-081 ....Slave 2 Slave n Slave 1 Electrical connection between module and PROFIBUS PA is in accordance with the PROFIBUS Guideline, Order No.
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Physical Block Global Status ATB 1 AI 1 Analyzer Transducer Analog Input Block Function Block Records Module Selection Calibration Module I Module II ATB 2 AI 2 Analyzer Transducer Analog Input Calc. Block I Block Function Block Calc. Block II ATB 3 AI 3 Analyzer Transducer...
Communication Model See diagram on previous side The device parameters are sorted in three types of blocks: Physical Block (PB) This block contains the general parameters which apply to the whole device. Transducer Blocks (TB 1 ... TB 8) 8 analog blocks. They contain measurement parameters (process variable, temperature) according to the PROFIBUS-PA Profile 3.0 specification.
Analog Input Blocks Analog Input Blocks The module provides 8 analog input blocks (AI 1 ... AI 8). They are divided into two groups (channels): AI 1..4: Channel 1 AI 5..8: Channel 2 Each channel can be assigned to one measuring module (or Calculation Block). The "AI 1..4 configuration"...
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Analog Input Blocks Function Parameter Remark Channel CHANNEL Determined by the assignment of selection process value to AI block in the Protos (see page 23) Simulation SIMULATE Specifying an input value for testing the system Process value PV_SCALE Scaling the measured variable Scaling OUT_SCALE Scaling of output range...
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Function Blocks: Analog Input Blocks Selecting the channels of the Analog Input Blocks on the device Channel 1: AI 1..4, channel 2: AI 5..8 Assigning process variables to Menu Display Analog Input Blocks Open parameter setting 25.6° C 14.27 µS/cm From the measuring mode: Menu selection Press menu key to select menu.
For Copy: Individual Settings Assigning process variables to Analog Input Blocks on the device Assigning process variables to Menu Display Analog Input Blocks Select AI configuration: 25.6 °C 14.27 µS/cm Here you assign the process variables AI1..4 configuration (Administrator) of a module to the 4 Analog Input Meas.
Integration to Project Planning Tools The included CD-ROM contains the following files for integration to project planning tools: GSD: Generic Station Description Device database file for project planning of PLCs PDM: Device Description Files (DD) Device Description files for integration in the Simatic PDM configuration software from Siemens DTM: Device Type Manager Device Type Manager files for integration in Field Device Tools (FDT)
Cyclic Data Communication The cyclic data traffic has two transport directions: • Input data (data are sent from field device to process control system: Input data are provided by Analog Input and Discrete Input function blocks.) • Output data (data are sent from process control system to field device: Output data are processed by Analog Output and Discrete Output function blocks.) Structure of Cyclic Input Data Telegram...
DI Function Blocks DI 1: Unical Status Meaning Probe in MEASURE position (PROCESS) Probe in SERVICE position Service switch actuated Unical alarm (collective fault message for Unical failures, see p. 29) Unical program active No program Program: Cleaning Program: Cal 2point Program: Cal 1point Program: Parking Program: USER 1...
DI Function Block Unical Messages DI 3: Unical Messages Meaning Probe maintenance request Media adapter maintenance request Unical basic device maintenance request Medium maintenance request Probe failure Media adapter failure Unical basic device failure Calibration / Communication error Explanation of Unical Messages: Maintenance request Probe maintenance request Medium maintenance request U 231...
Unical Messages, Unical Step Explanation of Unical Messages: Failure Probe failure U 230 Probe limit position MEASURE (PROCESS) U 227 Probe limit position SERVICE Media adapter failure U 194 Buffer I empty U 195 Buffer II empty U 196 Cleaner empty Unical basic device failure U 220 Compressed air switch...
DO Function Blocks DO 1: HOLD Control Meaning System HOLD Reserved Reserved Reserved Reserved Reserved Reserved Reserved DO 2: PARSET Meaning Parameter set A (internal) Parameter set not from card Parameter set 1 (card) Parameter set 2 (card) Parameter set 3 (card) Parameter set 4 (card) Parameter set 5 (card) Reserved...
DO Function Blocks DO 3: Unical Control Meaning Reserved Probe in SERVICE position (MEASURE = 0) Manual, Time control Off (Auto, Time control On = 1) Reserved Reserved No program start Program: Cleaning Program: Cal 2point Program: Cal 1point Program: Parking Program: USER 1 Program: USER 2 Program: Service...
Configuration Data The “Cyclic Data Communication” table on the previous pages shows the maximum configuration of the cyclic data telegram. The telegram can be adapted to the respective system requirements if you do not require all data. For projecting, proceed as follows: •...
Configuration Data Analog Input Blocks (1 ... 8) Section Function Block Configuration Data Description Input Output AI 1 0x00 Free Place 0x42, 0x84, 0x08, 0x05, or “Process Value 1” 5 bytes 0x42, 0x84, 0x81, 0x81, or 0x94 AI 2 0x00 Free Place 0x42, 0x84, 0x08, 0x05, or “Process Value 2”...
Configuration Data Discrete Input Blocks (1 ...4) Section Function Block Configuration Data Description Input Output DI 1 0x00 Free Place 0x42, 0x81, 0x05, 0x05, or “UNICAL Status“ 2 bytes 0x42, 0x81, 0x83, 0x81, or 0x91 DI 2 0x00 Free Place 0x42, 0x81, 0x05, 0x05, or “CONTACT Status“...
COMPA Slot Model Slot No. Block Usage General data Measured value 1 Measured value 2 Measured value 3 Measured value 4 Measured value 5 Measured value 6 Measured value 7 Measured value 8 Sense Unical status Sense contacts K1 ... K4 Unical Message Unical Step HOLD control...
PB Block Parameters Defaults & Writable Ranges Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value BLOCK_OBJECT DS-32 Reserved Unsigned8 Block_Object Unsigned8 Parent_Class Unsigned8 Class Unsigned8 DD_Reference Unsigned32 DD_Revision Unsigned16 Profile OctetString Profile_Revision Unsigned16 Execution Time Unsigned8 Number_of_Param Unsigned16...
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PB Block Parameters Defaults & Writable Ranges. Continued. Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value DEVICE_MAN_ID Unsigned16 2 DEVICE_ID VisibleString 16 DEVICE_SER_Num VisibleString 16 DIAGNOSIS OctedString 4 DIAGNOSIS_EXTENSION OctedString 6 DIAGNOSIS_MASK OctedString 4 OctedString 6 DIAGNOSIS_MASK_EXTENSION DEVICE_CERTIFICATION VisibleString 32...
TB Analyser Block Parameters Defaults & Writable Ranges Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value BLOCK_OBJECT DS-32 12-17 Reserved Unsigned8 Block_Object Unsigned8 Parent_Class Unsigned8 Class Unsigned8 DD_Reference Unsigned32 DD_Revision Unsigned16 Profile OctetString Profile_Revision Unsigned16 Execution Time Unsigned8 Number_of_Param...
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TB Analyser Block Parameters Defaults & Writable Ranges: continued Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value PV_UNIT Unsigned16 2 r, w 1243 12-17 depending on the kind of measurement PV_UNIT_TEXT OctedString 8 r, w “...
AI Function Block Parameters Defaults & Writable Ranges Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value BLOCK_OBJECT DS-32 1-6, Reserved Unsigned8 Block_Object Unsigned8 Parent_Class Unsigned8 Class Unsigned8 DD_Reference Unsigned32 DD_Revision Unsigned16 Profile OctetString Profile_Revision Unsigned16 Execution Time Unsigned8 Number_of_Param...
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AI Function Block Parameters Defaults & Writable Ranges. Continued. Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value r/ (w) writable if MODE_BLK. Actual=Man VALUE Unsigned8 no restrictions STATUS Unsigned8 0x4C any of class Non Cascade PV_SCALE Float array r, w...
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AI Function Block Parameters Defaults & Writable Ranges. Continued. Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value HI_ALM DS-39 16,17 Unacknowledged Unsigned8 Alarm State Unsigned8 Time Stamp Time Val Subcode Unsigned16 Value Float LO_ALM DS-39 16,17 Unacknowledged Unsigned8...
DI Function Block Parameters Defaults & Writable Ranges Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value BLOCK_OBJECT DS-32 Reserved Unsigned8 Block_Object Unsigned8 Parent_Class Unsigned8 Class Unsigned8 DD_Reference Unsigned32 DD_Revision Unsigned16 Profile OctetString Profile_Revision Unsigned16 Execution Time Unsigned8 Number_of_Param Unsigned16...
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DI Function Block Parameters Defaults & Writable Ranges. Continued. Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value OUT_D r, w writable if MODE_BLK. Actual=Man VALUE Unsigned8 no restrictions STATUS Unsigned8 0x4C any of class Non Cascade CHANNEL Unsigned16 2 r, w...
DO Function Block Parameters Defaults & Writable Ranges Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value BLOCK_OBJECT DS-32 9-11 Reserved Unsigned8 Block_Object Unsigned8 Parent_Class Unsigned8 Class Unsigned8 DD_Reference Unsigned32 DD_Revision Unsigned16 Profile OctetString Profile_Revision Unsigned16 Execution Time Unsigned8 Number_of_Param...
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DO Function Block Parameters Defaults & Writable Ranges. Continued. Parameter Name Data Type Size Store Access Default Writable Range Slot Index Value SP_D r, w 9-11 VALUE Unsigned8 no restrictions STATUS Unsigned8 0x18 any of class Non Cascade OUT_D r, w 9-11 writable if MODE_BLK.
AO Function Block Parameters Defaults & Writable Ranges. Parameter Name Data Type Size Store Access Parameter Default value Mandatory Usage / Kind Optional of Transport (Class A,B) r/ (w) l / cyc VALUE Unsigned8 STATUS Unsigned8 C / a 2000, -2000, mV PV_SCALE DS-36 r, w...
Calibration Record Parameters Specification The calibration records are stored in the AI Function Block 1 (channel 1) or AI Function Block 5 (channel 2) of the COMPA 3400(X)-081 module as soon as a calibration / adjustment is terminated. Parameter Description CALPROT_STATUS Shows how many calibration records of the measured module configured for this channel are available and can be read out from the CALPROT_DATA parameter.
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Calibration Record Parameters Parameter Blocks The record is transmitted as a structured byte string. Each parameter is pre- ceded by a 3-byte block with structure information so that it forms a parameter block. Length (1 byte): Number of bytes of this parameter block (= data byte number + 3). Exception: 0x00 = end identifier.
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. pH Calibration Record Entries Record entry Unit of measure Calibration User Cal mode Sensor designation Serial number Impedance glass (25°C)
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. pH Calibration Record Entries Record entry Unit of measure Allowed dev. exceeded Adj.
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. pH Calibration Record Entries Record entry Unit of measure Sample value [pH] Lab value [pH] Sample value...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. pH Calibration Record Entries Record entry Unit of measure Cal temp [°C] Response time 3rd buffer value [pH]...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. pH Calibration Record Entries Record entry Unit of measure Lab value [pH] Sample value [pH] Lab value...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. pH Calibration Record Entries Record entry Unit of measure Allowed tolerance [pH] Calibration Record Entries Record entry Unit of measure...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. Calibration Record Entries Record entry Unit of measure Sample value [Vol%] Lab value [Vol%] Sample value [ppm]...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. Calibration Record Entries Record entry Unit of measure Lab value [Air] Sample value [µg/l] Lab value [µg/l]...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. Conductivity Calibration Record Entries Record entry Unit of measure Last calibration User Cal mode Sensor designation Serial number...
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Calibration Record IDs GMP Calibration. The list shows all presentable entries. Which entries really appear in the respective record depends on the calibration mode, process variable, module etc. Electrodeless Conductivity Calibration Record Entries Record entry Unit of measure Last calibration User Cal mode Sensor designation...
Menu Selection After switching on, the analyzer performs an internal test routine and automatically detects the number and type of modules installed. Then, the analyzer goes to measuring mode. 7.00 pH 25.1 °C Menu selection Select: [enter] Return to meas Lingua 1 Pressing menu accesses menu selection.
Passcode Entry To enter a passcode Select the position using the left/right keys, then edit the number using the up/down keys. When all numbers have been entered, press enter to confirm. To change a passcode • Open the menu selection (menu) •...
Function Control Matrix Controlling parameter set selection / KI recorder via PROFIBUS DO2 Parameter setting/Administrator level/System control/Function control matrix Menu Display Control via PROFIBUS DO2 7.00 pH Open parameter setting 25.6 °C From the measuring mode: Menu selection Press menu key to select menu. Select parameter setting using arrow keys, press enter to confirm.
Pressure Compensation via Bus (AO1) Menu Display Parameter setting OXY module Parameter setting of OXY module 16.9%Air 24.0 °C Select "Pressure correction" from the Module OXY 3400-067 (Administrator) Parameter setting menu of the oxygen Input filter Sensor data module. Cal preset values Pressure correction Salinity correction Messages...
Diagnostics: Bus Monitor Overview of Parameters Transmitted via Fieldbus Diagnostics/Module selection/Bus monitor Menu Display Bus monitor 7.00 pH Open diagnostics 25.6 °C From the measuring mode: Menu selection Press menu key to select menu. Select diagnostics using arrow keys, press enter to confirm. Select: [enter] Return to meas...
Bus Monitor Overview of Parameters Transmitted via Fieldbus Diagnostics/Module selection/Bus monitor Menu Display Bus monitor Prm_Data 7.00 pH 25.6 °C Shows the 10 data bytes of the Prm_Data Set_Prm telegram in partially 04.01.07 09:13:00 Station_status 10001000 interpreted form. Interpretation WD_Fact 10000 ms Min.
Specifications Specifications Protos COMPA 3400(X)-081 PROFIBUS-PA* Digital communication in hazardous areas (Ex ia IIC) via current modulation Physical interface MBP-IS (to EN 61158-2), for use in a FISCO system Transfer rate 31.25 kbits/s Communication protocol PROFIBUS DP-V1 Profile PROFIBUS PA 3.0 Address range 1 ...
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Specifications General data Explosion protection See www.knick.de (Ex module only) NAMUR NE 21 and EN 61326-1 EN 61326-2-3 EN 61326-2-5 Emitted interference Class B (residential area) Immunity to interference Industry Lightning protection EN 61000-4-5, Installation Class 2 Nominal operating conditions Ambient temperature: –20 ...
Process Variables (PROFIBUS) Process variables which can be assigned to Analog Input Blocks (AI): Module Types PH: PH 3400(X)-032 PH 3400(X)-033 PH 3400(X)-035 PHU 3400(X)-110 Measured value Unit of measure pH value Electrode potential Electrode potential (ORP) rH value Glass impedance Reference impedance Temperature °C...
Process Variables (PROFIBUS) Process variables which can be assigned to Analog Input Blocks (AI): Module Types O OXY 3400(X)-062 OXY 3400(X)-063 OXY 3400(X)-065 OXY 3400(X)-066 OXY 3400(X)-067 Measured value Unit of measure Saturation (Air) Saturation (O Concentration mg/l Concentration Volume concentration (GAS) Volume concentration (GAS) Sensor current Temperature...
Process Variables (PROFIBUS) Process variables which can be assigned to Analog Input Blocks (AI): Module Types COND: COND 3400(X)-041 Measured value Unit of measure Conductivity µS/cm Resistivity Ohm/cm Concentration Concentration g/kg Temperature °C Temperature °F Cell constant USP value Calculation Block COND/COND Measured value Unit of measure Delta conductivity...
Process Variables Available (PROFIBUS) Process variables which can be assigned to Analog Input Blocks (AI): Module Types CONDI: CONDI 3400(X)-051 Measured value Unit of measure Conductivity µS/cm Resistivity Ohm/cm Concentration Concentration g/kg Temperature °C Temperature °F Zero S/cm Cell factor Calculation Block CONDI / CONDI Measured value Unit of measure...
Index AI Function Block Parameter ....................41 Analog Input Blocks ....................... 21 AO Function Block Parameter ..................... 48 Application in hazardous locations ..................6 Assigning process variables to Analog Input Blocks .......... 23, 24 Assigning process variables to Analog Input Blocks on the device ..... 24 BASE module ..........................
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Index Disposal ............................2 DO Function Block Parameter .................... 46 DO Function Blocks ........................ 30 DTM .............................. 25 EMC .............................. 68 ENABLE request ........................27 Explosion protection ......................68 FDA 21 CFR Part 11 ........................5 FDT ..............................25 FISCO model..........................15 FRONT module .........................
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Index LED ..............................10 LOCK Control ..........................31 LOCK status ..........................27 Masters ............................15 Menu selection ......................... 61 Menu structure ......................... 11 Modular concept ........................9 Module equipment......................... 13 Modules ............................12 Module software ........................7 PA ..............................18 PARSET ............................
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Index Replacing the front module ....................12 Return of products under warranty ................... 2 Safety information ........................6 Screw clamp connector ......................68 Sealing ............................12 Secondary displays ......................... 10 Select AI configuration ....................23, 24 Serial number ..........................7 Short description ........................
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