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Summary of Contents for EWM Degauss 600
- Page 1 Operating instructions Degaussing machine Degauss 600 RT DGS1 099-002065-EW501 Observe additional system documents! 9.9.2019...
- Page 2 +49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
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Page 3: Table Of Contents
Contents Notes on the use of these operating instructions Contents 1 Contents ..............................3 2 For your safety ............................5 Notes on the use of these operating instructions ................5 Explanation of icons ........................6 Safety instructions .......................... 7 Transport and installation ......................10 3 Intended use ............................ - Page 4 Contents Notes on the use of these operating instructions 8 Technical data............................34 Degauss 600 ..........................34 8.1.1 RT DGS1 ........................34 9 Accessories ............................35 Options ............................35 General accessories ........................35 Remote control / connection cable ....................35 10 Appendix ...............................
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Page 5: For Your Safety
For your safety Notes on the use of these operating instructions For your safety Notes on the use of these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. •... -
Page 6: Explanation Of Icons
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Correct / Valid Numerical value –... -
Page 7: Safety Instructions
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •... - Page 8 For your safety Safety instructions WARNING Explosion risk! Apparently harmless substances in closed containers may generate excessive pressure when heated. • Move containers with inflammable or explosive liquids away from the working area! • Never heat explosive liquids, dusts or gases by welding or cutting! Fire hazard! Due to the high temperatures, sparks, glowing parts and hot slag that occur during welding, there is a risk of flames.
- Page 9 For your safety Safety instructions CAUTION According to IEC 60974-10, welding machines are divided into two classes of electromagnetic compatibility (the EMC class can be found in the Technical da- ta) > see 8 chapter: Class A machines are not intended for use in residential areas where the power supply comes from the low-voltage public mains network.
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Page 10: Transport And Installation
For your safety Transport and installation The manufacturer's warranty becomes void if non-genuine parts are used! • Only use system components and options (power sources, welding torches, electrode hold- ers, remote controls, spare parts and replacement parts, etc.) from our range of products! •... - Page 11 For your safety Transport and installation The units are designed for operation in an upright position! Operation in non-permissible positions can cause equipment damage. • Only transport and operate in an upright position! Accessory components and the power source itself can be damaged by incorrect connection! •...
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Page 12: Intended Use
3.2.1 Warranty For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 3.2.2 Declaration of Conformity The labelled product complies with the following EC directives in terms of its design and construction: •... -
Page 13: Machine Description - Quick Overview
Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. Position Quantity Type and designation Item number Degauss 600 090-002065-00502 Degaussing machine WKL H01N2-D 5m 35mm² 13mm 092-002888-00005 Welding extension cable LC 35qmm 20m... -
Page 14: Front View / Rear View
Machine description – quick overview Front view / rear view Front view / rear view Figure 4-1 099-002065-EW501 9.9.2019... - Page 15 Machine description – quick overview Machine control – Operating elements Item Symbol Description Transport elements Transport handle and transport belt > see 5.1.4 chapter Operating elements Device control > see 4.3 chapter and protective cap > see 5.1.8 chapter Connection socket, potential – Connection socket, “+”...
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Page 16: Machine Control - Operating Elements
Machine description – quick overview Machine control – Operating elements Machine control – Operating elements Figure 4-2 Item Symbol Description Three-figure display Presentation of process parameters. Collective interference signal light For error messages, > see 7 chapter Excess temperature signal light / Welding torch cooling failure For error messages >... -
Page 17: Rt Dgs1
Machine description – quick overview Machine control – Operating elements 4.3.1 RT DGS1 Figure 4-3 Item Symbol Description Rotary knob for degaussing current Infinitely variable adjustment of the degaussing current. Polarity switch (pole reversal) The changeover switch allows reversal of the current polarity (+/-) at the connection sockets. -
Page 18: Design And Function
Design and function Transport and installation Design and function WARNING Risk of injury from electrical voltage! Contact with live parts, e.g. power connections, can be fatal! • Observe the safety information on the first pages of the operating instructions! • Commissioning must be carried out by persons who are specifically trained in handling power sources! •... -
Page 19: Workpiece Lead, General
Design and function Transport and installation 5.1.3 Workpiece lead, general CAUTION Risk of burning due to incorrect welding current connection! If the welding current plugs (machine connections) are not locked or if the workpiece connection is contaminated (paint, corrosion), these connections and leads can heat up and cause burns when touched! •... -
Page 20: Cable Strap
Design and function Transport and installation 5.1.5 Cable strap In the delivery state, the machine has a cable strap for easy and orderly transport of earth lead, welding torch, electrode holder etc. The following figure shows the fastened strap and how the components can be secured. -
Page 21: Cable Holder
Design and function Transport and installation 5.1.6 Cable holder The machine is supplied with a cable holder with mounting material. This cable holder can be used to coil and conveniently transport the mains cable. Install the cable holder as shown in the figure. 5.1.7 Deinstallation/Installation Figure 5-3... -
Page 22: Protective Flap, Welding Machine Control
Design and function Transport and installation 5.1.8 Protective flap, welding machine control 5.1.9 Deinstallation/Installation Figure 5-5 Item Symbol Description Seating hole for mounting nipple Mounting nipple, protective cap Protective cap • Remove the protective cap by gently pressing from the side while simultaneously pulling. To attach, insert and snap into place. -
Page 23: 5.1.10 Mains Connection
Design and function Process data display 5.1.10 Mains connection DANGER Hazards caused by improper mains connection! An improper mains connection can cause injuries or damage property! • The connection (mains plug or cable), the repair or voltage adjustment of the device must be carried out by a qualified electrician in accordance with the respective local laws or nati- onal regulations! •... -
Page 24: Degaussing
Design and function Degaussing Degaussing CAUTION Movement forces due to electromagnetic fields! Electromagnetic fields may exert movement forces on unsecured metal objects! This may result in injury for example by tools that are set in motion uncontrolled, etc. • Remove metal objects lying around from the working area or secure against movement. 5.3.1 Description of procedure The degaussing of ferromagnetic workpieces in welding technology is intended to reduce arc deflection,... -
Page 25: Notes On Laying Power Cables
Design and function Degaussing 5.3.2 Notes on laying power cables Figure 5-7 • Lay power cables close together around the component. • The greater the distance to the welding-relevant area (A), the greater the number of turns you must select. Using the activgauss method, it is possible to increase the degaussing current as an alternative or in addition. -
Page 26: Degaussing The Workpiece Before Welding (Degauss)
Design and function Degaussing 5.3.3 Degaussing the workpiece before welding (degauss) Figure 5-9 • Measure the magnetic flux density. Figure 5-10 • Determine power cables with the corresponding number of turns according to table “Magnetic flux density - adjustment aid” > see 10.1 chapter and lay them around the component accordin- gly >... -
Page 27: Generating An Opposing Magnetic Field During Welding (Activgauss)
Design and function Degaussing 5.3.4 Generating an opposing magnetic field during welding (activgauss) To activate this procedure, the remote control RT DGS 1 must be connected. Figure 5-13 • Measure the magnetic flux density. Figure 5-14 • Determine power cables with the corresponding number of turns according to table “Magnetic flux density - adjustment aid”... -
Page 28: Decommissioning
Design and function Decommissioning Decommissioning Figure 5-16 • Switch off machine at the main switch. • Remove all connections. Figure 5-17 099-002065-EW501 9.9.2019... -
Page 29: Maintenance, Care And Disposal
Maintenance, care and disposal General Maintenance, care and disposal General DANGER Risk of injury due to electrical voltage after switching off! Working on an open machine can lead to fatal injuries! Capacitors are loaded with electrical voltage during operation. Voltage remains present for up to four minutes after the mains plug is removed. -
Page 30: Maintenance Work, Intervals
A periodic test according to IEC 60974-4 "Periodic inspection and test" has to be carried out. In addition to the regulations on testing given here, the relevant local laws and regulations must also be observed. For more information refer to the "Warranty registration" brochure supplied and our information regarding warranty, maintenance and testing at www.ewm-group.com! 099-002065-EW501 9.9.2019... -
Page 31: Disposing Of Equipment
• Information about returning used equipment or about collections can be obtained from the respective municipal administration office. • In addition to this, returns are also possible throughout Europe via EWM sales partners. 099-002065-EW501 9.9.2019... -
Page 32: Rectifying Faults
Rectifying faults Checklist for rectifying faults Rectifying faults All products are subject to rigorous production checks and final checks. If, despite this, something fails to work at any time, please check the product using the following flowchart. If none of the fault rectification procedures described leads to the correct functioning of the product, please inform your authorised dea- ler. -
Page 33: Error Messages (Power Source)
Rectifying faults Error messages (power source) Error messages (power source) A welding machine error will be signalled by an error code (see table) on the control display. In the event of an error, the power unit shuts down. The display of possible error numbers depends on the machine version (interfaces/functions). •... -
Page 34: Technical Data
Technical data Degauss 600 Technical data Performance specifications and guarantee only in connection with original spare and replacement parts! Degauss 600 Degaussing current 10 A to 600 A Degaussing current - activgauss 10 A to 250 A Open circuit voltage (U... -
Page 35: Accessories
Accessories Options Accessories Performance-dependent accessories like torches, workpiece leads, electrode holders or intermediate hose packages are available from your authorised dealer. Options Type Designation Item no. ON Filter TG.0001 Dirt filter for air inlet 092-002756-00000 General accessories Type Designation Item no. HP FIM1-4 Hall probe for fieldmeter 094-021021-00000... -
Page 36: Appendix
Appendix Magnetic flux density - adjustment aid Appendix 10.1 Magnetic flux density - adjustment aid Depending on the material used, the thickness of workpieces and the measuring instrument used, the winding numbers or current values may vary. Ideally, the measured flux density should be in the middle of the parameter field. -
Page 37: Searching For A Dealer
Appendix Searching for a dealer 10.3 Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-002065-EW501 9.9.2019...
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