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Operating instructions Transport systems Trolly 54 099-008639-EW501 Observe additional system documents! 28.04.2022...
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+49 2680 181-0. A list of authorised sales partners can be found at www.ewm-group.com/en/specialist-dealers. Liability relating to the operation of this equipment is restricted solely to the function of the equipment. No other form of liability, regardless of type, shall be accepted.
For your safety Notes on using these operating instructions For your safety Notes on using these operating instructions DANGER Working or operating procedures which must be closely observed to prevent imminent serious and even fatal injuries. • Safety notes include the "DANGER" keyword in the heading with a general warning symbol. •...
For your safety Explanation of icons Explanation of icons Symbol Description Symbol Description Indicates technical aspects which the Activate and release / Tap / Tip user must observe. Switch off machine Release Switch on machine Press and hold Switch Incorrect / Invalid Turn Correct / Valid Numerical value –...
For your safety Safety instructions Safety instructions WARNING Risk of accidents due to non-compliance with the safety instructions! Non-compliance with the safety instructions can be fatal! • Carefully read the safety instructions in this manual! • Observe the accident prevention regulations and any regional regulations! •...
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For your safety Safety instructions WARNING Risk of injury due to improper clothing! During arc welding, radiation, heat and voltage are sources of risk that cannot be avoided. The user has to be equipped with the complete personal protective equipment at all times.
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For your safety Safety instructions CAUTION Smoke and gases! Smoke and gases can lead to breathing difficulties and poisoning. In addition, solvent vapour (chlorinated hydrocarbon) may be converted into poisonous phosgene due to the ultraviolet radiation of the arc! • Ensure that there is sufficient fresh air! •...
For your safety Transport and installation CAUTION Obligations of the operator! The respective national directives and laws must be complied with when operating the machine! • Implementation of national legislation relating to framework directive 89/391/EEC on the in- troduction of measures to encourage improvements in the safety and health of workers at work and associated individual guidelines.
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For your safety Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Risk of tipping! There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up.
Cooling unit Cool 50-2U40 - K.0002 Cool 50-2U42 - K.0002 Cool XQ 40- K.0006 Cool XQ 40 MV - K.0006 Transport vehicle Trolly 54 Documents which also apply 3.3.1 Warranty For information on warranty, maintenance and testing, see the website www.ewm-group.com.
Intended use Documents which also apply 3.3.2 Service documents (spare parts) WARNING No improper repairs and modifications! To prevent injuries and damage to the machine, only competent personnel (authorised service personnel) are allowed to repair or modify the machine. Unauthorised manipulations will invalidate the warranty! •...
Machine description – quick overview Front view / side view from left Machine description – quick overview Front view / side view from left Figure 4-1 099-008639-EW501 28.04.2022...
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Machine description – quick overview Front view / side view from left Item Symbol Description Shielding gas cylinder holder Securing element Clamping belt for attaching the shielding gas cylinder ON TR Trolley 54 > see 8 chapter Cross arm for holding a welding machine or wire feeder Machine carrier plate To support the welding machine.
Design and function System overview Design and function System overview 5.1.1 Mounting with assembly set Figure 5-1 099-008639-EW501 28.04.2022...
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Design and function System overview Item Symbol Description Transport cart ON TG.03/04 MS TR.20/21 > see 8 chapter Assembly set for mounting on transport cart - 092-004392-00000 ON TG.11 MS TR.20/21 > see 8 chapter Assembly set for mounting on transport cart - 092-004391-00000 ON TG.02 MS TR.20/21 >...
Design and function System overview 5.1.2 Mounting with assembly set and cross arm Figure 5-2 099-008639-EW501 28.04.2022...
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Design and function System overview Item Symbol Description Transport cart ON TA TR.21 > see 8 chapter Cross arm for holding a welding machine or wire feeder - 092-004390-00000 Transport cart + T.0005 ON TG.11 MS TR.20/21 > see 8 chapter Assembly set for mounting on transport cart - 092-004391-00000 ON TG.03/04 MS TR.20/21 >...
Design and function Assembly Assembly 5.2.1 Parts list Before conversion, check that the retrofit kit is complete (see parts list). Figure 5-3 Quan- Description Item number Item tity Tension belt with clamping lock 094-011806-00000 Threaded grooved pin M5 x 14 094-023235-00001 Unit carrier plate Holder for shielding gas cylinder...
Design and function Assembly 5.2.2 Assembling the transport cart WARNING Improper work carried out! In the event of improper work carried out on the display stand, the display stand may lose stability, tip over and result in serious injury! • Only use the construction and fitting parts supplied! •...
Design and function Mounting the machine 5.2.3 Final assembly WARNING Danger due to failure to carry out the final inspection! Parts that are incorrectly fitted or that become loose are a source of danger. • Check all mechanical connections to ensure that they are fitted correctly! •...
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Design and function Transport and installation CAUTION Risk of accidents due to supply lines! During transport, attached supply lines (mains leads, control cables, etc.) can cause risks, e.g. by causing connected machines to tip over and injure persons! • Disconnect all supply lines before transport! Figure 5-6 099-008639-EW501 28.04.2022...
Maintenance, care and disposal Maintenance work, intervals Maintenance, care and disposal Repair and maintenance work may only be performed by qualified authorised personnel; otherwise the right to claim under warranty is void. In all service matters, always consult the dealer who supplied the machine.
Technical data Trolly 54 Technical data Trolly 54 Performance specifications and guarantee only in connection with original spare and replacement parts! max. Height (Shielding gas cylinder) 1660 mm 65.35 inch max. Diameter (Shielding gas cylin- 229 mm der) 9 inch...
General accessories Type Designation Item no. Cross arm for holding a welding machine or wire ON TR Trolly 54 092-004390-00000 feeder ON TG.11 MS TR.20/21 Assembly set for mounting on transport cart 092-004391-00000 ON TG.03/04 MS TR.20/21...
Appendix Searching for a dealer Appendix Searching for a dealer Sales & service partners www.ewm-group.com/en/specialist-dealers "More than 400 EWM sales partners worldwide" 099-008639-EW501 28.04.2022...
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