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Toro 100-2863 Installation Instructions Manual page 7

Kawasaki zone start engine coversion kit for walk power lawn mowers

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2. Remove the two hex head screws and two curved
washers that secure the throttle control to the handle
(Fig. 12).
Note: Keep the screws and washers. Discard the throttle
control and the throttle cable.
3. Install the new throttle control using two hex head
screws and two curved washers previously removed.
4. Connect the new throttle cable to the throttle control
using a new E-ring.
5. Connect the brake cable or the traction cable,
depending on the lawn mower.
6. Route the cables behind the bag support rod.
7. Connect the brake cable to the throttle control
(hand-push models only) or to the brake cable
(self–propelled models only) using a new E-ring.
8. Connect the brake cable to the engine, leaving
approximately 1/4 in. of cable to extend beyond the
cable clamp (Fig. 14).
9. Install the belt cover using the fasteners previously
removed (Fig. 3).
10. Make sure that the seals on the cables are pushed down
tight (Fig. 12).
11. Route the throttle cable across the top of the
transmission as shown in Figure 13.
1
2
Figure 13
1. Throttle cable
2. Blade brake cable
Adjusting the Throttle Control
1. Connect the throttle cable to the speed control lever on
the engine (Fig. 14).
3
3. Cable tie
2
4
6
Figure 14
1. Cable clamp screw
2. Cable clamp
3. Throttle cable
2. Move the throttle to the
3. Align the hole of the speed control lever with the hole
in the base plate by inserting a 7/32-in. (6 mm)
diameter pin through both holes.
4. Pull the throttle cable to remove the slack.
5. Tighten the cable clamp screw.
6. Restrain the throttle and brake cables to the lawn
mower housing with a cable tie to prevent the cables
from contacting the gear box belt guide. Do not secure
the cables tight against the housing.
7. Install the new blade brake cable, cable clamp, and the
cable clamp screw to the engine (Fig. 14).
Adjusting the Blade Brake Cable
1. Check the brake cable adjustment by moving the
control bar toward the handle until there is no slack in
the wire (Figs. 15 and 16).
Note: Ensure that the gap between the brake lever and the
handle is 3/16 in. to 1/4 in.
2. To adjust the cable, do the following procedure:
Installation Instructions
1
5
1
3
2
4. Speed control lever
5. Blade brake cable
6. Base plate hole
(FAST) position.
7

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