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Toro 100-2863 Installation Instructions Manual page 6

Kawasaki zone start engine coversion kit for walk power lawn mowers

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Installation Instructions
Figure 10
1. Engine
Installing the Blade Assembly
Install the blade assembly in the reverse order of
disassembly. Refer to Removing the Blade Assembly on
page 4.
Note: Install a new blade retainer with a spacer and a key
(Fig. 7).
Note: When you install the crankshaft protector, do not
tighten the mounting screws (Fig. 7). Insert a shim (a
business card works well) between the crankshaft
protector and the hub on the blade retainer. Tighten the
mounting screws and remove the shim.
Note: Torque the blade bolt to 50 ft-lb (68 N m).
Installing the Engine Guard
1. Remove four hex head screws from the front quadrants
(Fig. 11). Leave the quadrants in place.
6
1
2
2. Engine screw (3)
2
1
Figure 11
1. Front quadrants
2. Hex head screw (4)
2. Install the new engine guard on the front of the lawn
mower deck with four hex head screws as shown in
Figure 11.
Installing the New Throttle Control
1. Hand Push Models Only – Disconnect the brake and
throttle cables from the throttle control by removing
the E-rings (Fig. 12).
Note: Discard the E-rings.
Self-propelled Models Only - Disconnect the traction
and throttle cables from the throttle control by
removing the E-rings (Fig. 12).
Note: Discard the E-rings.
8
4
3
Figure 12
1. Throttle control
2. Brake cable (HP model)
Traction cable (SP model)
3. Throttle cable
4. E-ring
3
3. Engine guard
1
6
5
6
7
2
5. Hex head screw (2)
6. Curved washer (2)
7. Seal
8. Bag support rod

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