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(G2) and remove electrical line
16
(1)
Route electrical line (1) out and
17
then remove
Transfer all markings made to
18
the electrical line (1) to the new
electrical line (1)
19
Install in the reverse order
REPAIR WIRING HARNESS BY MEANS OF AXIAL SOLDER CONNECTORS - AR54.18-P-
0100-06A
1. Expose damaged cable or plug/coupling in easily accessible position and cut off.
Separate cores in wiring harness offset by approx. 45 mm.
Fig. 25: Identifying Wiring Harness Offset
Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
2. Cut new section of cable to match old cable.
3. Remove 15 mm of insulation at end of cables.
Pull cut-off insulation off the line while turning.
Route electrical line (1) accurately, as
otherwise the line may suffer from chafing and
crushing.
Installation: Replace damaged bracket (5, 8,
14, 15) and bracket (arrow A). The new brackets
(5, 8, 14, 15) as well as bracket (arrow A) should
be attached in exactly the same position of the
electrical line (1).
Make sure that the new holders (5, 8, 14, 15) and
the holder (arrow A) are not twisted through
180° when secured to the electrical line (1).
When replacing the electrical line (1).
This ensures that the brackets (5, 8, 14, 15),
the bracket (arrow A) as well as the bracket (11)
and bracket (arrow B) are positioned at exactly
the same point on the new electrical line (1),
their position should be corrected if necessary.
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