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SMART Fortwo 2009 Equipment & Instructions

SMART Fortwo 2009 Equipment & Instructions

Electrical system

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Electrical System, Equipment & Instructions - Fortwo (Cabrio)
GENERAL INFORMATION
INFORMATION ON PREVENTING DAMAGE TO ELECTRONIC COMPONENTS DUE TO
ELECTROSTATIC DISCHARGE - AH54.00-P-0001-01A
All models
Electrostatic charge
Every contact and each physical separation of materials or any movement of solid substances, fluids or
particulate loaded gases can generate electrostatic charges. Plastics generally produce the highest
electrostatic charge.
We come across electrostatic charge or discharge in lots of everyday situations, e.g. with:
Combs
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Walking on carpets or plastic floors
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Putting on and removing textiles made with synthetic fiber
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Disembarking from the vehicle
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Contact between various electrostatically chargeable packaging materials in shelves or in the transport
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container
The following electrostatic discharge (E lectro S tatic D ischarge (ESD)) can be so strong that a small
electric shock is detected. Even the smallest discharges which people cannot detect can cause lasting
damage to electronic components and control units.
Effects and consequences of ESD
Electronic components and control units are very sensitive to ESD. The damage is often not immediately
obvious, but becomes apparent some time later. In order to avoid failures and damage due to ESD in vehicle
electronics, various procedures and safety precautions must be taken into account and followed.
Risks of damage occur during transport, handling, testing, removal and installation of electronic components
in production as well as during repair work.
The following electronic components listed as an example can be damaged by ESD:
Airbag components
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Control units, in particular their bus connections (Control Area Network (data bus/CAN bus) (CAN),
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local interconnect network (LIN) etc.)
Sensors
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Mechatronic components (actuators etc.)
l
Antenna amplifier
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Receivers and displays (Radio, TV, GPS, telephone etc.)
l
2009 ACCESSORIES & BODY, CAB

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Summary of Contents for SMART Fortwo 2009

  • Page 1 2009 ACCESSORIES & BODY, CAB Electrical System, Equipment & Instructions - Fortwo (Cabrio) GENERAL INFORMATION INFORMATION ON PREVENTING DAMAGE TO ELECTRONIC COMPONENTS DUE TO ELECTROSTATIC DISCHARGE - AH54.00-P-0001-01A All models Electrostatic charge Every contact and each physical separation of materials or any movement of solid substances, fluids or particulate loaded gases can generate electrostatic charges.
  • Page 2 Modes of behavior and safety precautions Electrostatic discharge from the fitter (e.g. due to brief contact with the vehicle body). Suitable clothing, e.g. made of cotton. Wear ESD safety shoes with conductive soles. Keep workplace clean, remove unnecessary objects such as common plastics. Special anti-static seat cushion protectors must be used when performing repair work inside a vehicle.
  • Page 3 Returning electronic components in warranty and goodwill cases When returning electronic components it is absolutely essential to observe the procedure and safety precautions listed. Electrostatic charge or discharge mean the original fault can be falsified or overlaid. This can lead to distorted fault symptoms in the case of the fault analysis of the component concerned. NOTES ON BATTERY - AH54.10-P-0001-01A All models General information on batteries...
  • Page 4: Maintenance

    The "Software Calibration Number" (SCN) is specified by law in Europe and USA for all control units relevant to exhaust emission as of model year 2002. Accordingly the software and coding of such a control unit must be clearly identifiable by means of the SCN.
  • Page 5: Testing & Repair

    Install footrest on the passenger- Left-hand drive vehicles side Right-hand drive vehicles AR68.30-P-1340MCE TESTING & REPAIR TESTING AND REPAIR WORK: SMART: ELECTRICAL SYSTEM, EQUIPMENT AND INSTRUMENTS - AR54.00-Z-9451CA MODEL 451 Perform initial startup of control units MODEL 451.3/4 AR54.21-P-0018MCE AR54.10-P-1130MCC Charge battery MODEL 451.3/4...
  • Page 6 AR54.30-P-6080MCC Remove/install additional instruments MODEL 451.3/4 up to 30.8.10 with CODE (V31) Cockpit clock and tachometer package Remove/install additional instruments MODEL 451.3/4 as of 31.8.10 with AR54.30-P-6080MCF CODE (V31) Cockpit clock and tachometer package Remove/install battery MODEL 451.3## /4## 1# with CODE AR54.10-P-0005MCC (LHD) Left-hand drive vehicle Remove/install battery...
  • Page 7 Remove/install inertia switch MODEL 451.391/491 with ENGINE AR54.10-P-0050MEV 780.009 Remove/install instrument cluster MODEL 451.3/4 AR54.30-P-6015MCC AR54.30-P-6015MCU Remove/install instrument cluster MODEL 451.3/4 Remove/install main fuse of positive MODEL 451.3/4 (except AR54.15-P-0051MCU line 451.391 /491) Starter/alternator prefuse AR54.15-P-0051MCV Remove/install main fuse of positive MODEL 451.3/4 Main fuse of SAM line [signal acquisition and actuation...
  • Page 8 10.6.10 Check condition of battery and enable high voltage system added Steps 1 and 2 22.9.10 Information on required radio code on vehicles with code (527) High- Line radio, added 13.1.11 Adaptation of audio settings added Step 9 Remove/install Risk of explosion caused by oxyhydrogen gas.
  • Page 9 2000- Connect STAR DIAGNOSIS and read Installation: If necessary, delete 04MCC out fault memory fault memory. AR68.30-P- Left-hand drive vehicles 1340MCC Remove foot support on passenger side AR68.30-P- Right-hand drive vehicles 1340MCE Disconnect ground line (1) from the negative terminal of the battery (G1) Install in the reverse order Set time in the instrument cluster and on the additional instrument...
  • Page 10 bracket (4) Detach vent hose (5) from battery (G1) If the battery (G1) is replaced, the defective battery (G1) must be disposed of Remove battery (G1) correctly. See: v OS54.10-P- Dispose of battery 0001-01Z Install in the reverse order TREATMENT OF BATTERY IF VEHICLE TAKEN OUT OF SERVICE - AR54.10-P-0006MCC MODEL 451.3/4 Risk of explosion caused by No fire, sparks, open...
  • Page 11 Fig. 4: Identifying 12 Volt Socket Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Insert pliers (2) into interior *169589003700 socket (X58/1) and turn until pliers (2) arrest Carefully pull out metal insert in *169589003700 interior socket (X58/1) approx. 1.5 cm with pliers (2) Remove bolts (3) Swivel the trim of the vertical strut (1) backwards in the lower...
  • Page 12 the pliers (2). Install in the reverse order Fig. 5: Identifying Pliers (169 589 00 37 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. CHECK QUIESCENT CURRENT CONSUMPTION - AR54.10-P-1030MCE MODEL 451.3/4 Fig. 6: Identifying Ground Cable And Battery Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Removing Risk of explosion caused by No fire, sparks, open flames or...
  • Page 13 AR68.30-P-1340MCC Remove foot support on Left-hand drive vehicles passenger side Right-hand drive vehicles AR68.30-P-1340MCE Measure battery voltage at Standard digital multimeter battery terminals gotis://E_15/54_06.0 If the battery voltage is less than 12.2 V: AR54.10-P-1130MCC Charge battery (G1) Withdraw ignition key Switch off all consumers on board the vehicle Disconnect all external...
  • Page 14 consumer or control unit is removed, the no-load current drops immediately. The fuse and relay assignment enables the increased no-load current consumption to be restricted to specific control units and consumers. To restrict the increased no- load current consumption yet further, the consumers and control units protected by the fuse in question must be...
  • Page 15 TEST AND ADJUSTMENT VALUES FOR THE BATTERY Number Designation 60 Ah VRLA 60 AH 62 AH BE54.10-P-1002- Cold test current as per EN TEST AND ADJUSTMENT VALUES FOR THE BATTERY Number Designation 70 Ah VRLA 74 AH 80 Ah VRLA 84 AH BE54.10-P-1002- Cold test current as per TEST AND ADJUSTMENT VALUES FOR THE BATTERY...
  • Page 16 Once the tester is connected the current measured battery voltage is displayed for approx. 2 s. If a so-called "System noise" is detected by the tester, check whether all consumers are switched off and wait (for approx. 2 min), until the quiescent current is minimized and the bus systems are switched off.
  • Page 17 Fig. 8: Display Battery Selection Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 3. Follow the menu and select according to the situation: 12-114 AH (battery capacity 12-114 Ah) AH > (battery capacity > or =115 Ah) Confirm selection with "Enter". Fig. 9: Display Battery Selection - Battery Capacity Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 18 Example: 12 V 46 Ah 420 A --> Select EN. Confirm selection with "Enter". Fig. 11: Display Selection Of Battery Testing For Cold Cranking Amps Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 6. Read off cold cranking amps and enter in tester. Example: 12 V 46 Ah 420 cold cranking amps -->...
  • Page 19 Fig. 12: Display Test Result Of Cold Cranking Amps Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 7. Read off test code with "Enter" and continue accordingly: "Battery in good condition": No further measures required. "Charge and test": Fully charge battery and retest (battery voltage > 12.4 V). 8.
  • Page 20 Fig. 13: Display Selection Of Test Mode - Cars And Taxi Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 10. Follow the menu and select test mode: > 0°C < 0°C Confirm selection with "Enter". If this message appears, the battery condition cannot be evaluated. Fig.
  • Page 21 Fig. 15: Display Selection Of Test Mode - Before Charge And After Charge Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 12. Perform additional menu-assisted function (e.g. starting several times and switching on consumers). Only in taxi test mode if displayed in menu. CHECK CONDITION OF BATTERY - AR54.10-P-1129MCC MODEL 451.3/4 Remove...
  • Page 22 replaced. AR54.10-P-1129-01A Check battery Cold test current *BE54.10-P-1002-01A Midtronics battery tester gotis://E_15/54_02.0 Install Install foot support on Left-hand drive vehicles AR68.30-P-1340MCC passenger side Right-hand drive vehicles AR68.30-P-1340MCE TEST AND ADJUSTMENT VALUES FOR THE BATTERY Number Designation 42 AH 60 Ah VRLA 61 AH 62 AH BE54.10-P-1002- Cold test current as per EN...
  • Page 23 Fig. 16: Locating Secondary Air Injection Pump Fuse Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Remove vertical strut paneling (1) AR68.00-P-1500MCC Pull fuse of secondary air injection pump (F36) out of fuse holder (2) Install in the reverse order REMOVE/INSTALL MAIN FUSE OF POSITIVE LINE - AR54.15-P-0051MCU MODEL 451.3/4 (except 451.391 /491) Starter/alternator prefuse Fig.
  • Page 24 MODEL 451.3/4 Main fuse of SAM [signal acquisition and actuation module] control unit Fig. 18: Locating SAM Prefuse Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Disconnect battery ground line AR54.10-P-0003MCC Invert casing (1) backwards Unlock cover (2) in the marked area (arrow) and fold Unscrew nuts (3) and remove Replace self- SAM prefuse (F91)
  • Page 25 Guide the wiring harness of the soft top (2) out of the body opening and expose Push back the foam casing (3) on the open soft top relay (K66/1) or on the close soft top relay (K66/2) Detach open soft top relay (K66/1) or close soft top relay (K66/2) Install in the reverse order REPLACE SAM FUSES - AR54.15-P-2001MCC MODEL 451.3/4...
  • Page 26 Fig. 21: Identifying Battery Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install AR54.10-P-0003MCC Disconnect battery ground line Take off cover (1) Disconnect positive line (2) from battery (G1) Install in the reverse order REMOVE/INSTALL ELECTRICAL LINE FROM BATTERY TO STARTER/ALTERNATOR - AR54.18-P-0006MCU MODEL 451.3/4 (except 451.391 /491) Fig.
  • Page 27 Fig. 23: Identifying Electrical Line, Grommet, Bracket And Brake Line Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Shown on model 451.4 with code (I01) Air conditioning Plus Fig. 24: Identifying Electrical Line, Nuts, Brackets, Generator And Starter Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Shown on model 451.4 with code (I01)
  • Page 28 Air conditioning Plus Remove/install Disconnect ground line of AR54.10-P- battery (G1) 0003MCC Remove cover (2) Unscrew nut (4) and place electrical line (3) to one side Detach positive terminal (6) of electrical line (1) to the battery (G1) The brackets (5, 8, 14, 15) and the bracket (arrow A) as well as the protective covers on the Unclip holder (5) of electrical electrical line (1) are present on the new...
  • Page 29 (G2) and remove electrical line Route electrical line (1) accurately, as otherwise the line may suffer from chafing and crushing. Installation: Replace damaged bracket (5, 8, 14, 15) and bracket (arrow A). The new brackets Route electrical line (1) out and (5, 8, 14, 15) as well as bracket (arrow A) should then remove be attached in exactly the same position of the...
  • Page 30 Fig. 26: Identifying Cable Insulation Dimensions Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 4. Select axial solder connector by means of cable cross-section. 5. Push the axial solder connector on line beyond the solder point. Push on the thinner side of the axial solder connector first. Fig.
  • Page 31 Fig. 28: Twisting Line Ends Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 8. Heat up axial solder connector with a preheated hot air blower (with electronic temperature control) to 400°C. Hot air blower gotis://E 15/54 12. 0 Use welding bead catcher in the vehicle interior in order to avoid damage due to liquid solder. Until the soldering ring has dissolved and the covering has positioned itself properly around the lines.
  • Page 32 Fig. 30: Identifying Correct And Incorrect Position Of Soldered Point Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 10. Apply axial solder connector to the lines and wrap repaired area round with fabric tape. The axial solder connectors must not lie directly above one another. Fig.
  • Page 33 "Button F3" Select the control unit to be The following control units flashed in the "systems" menu can be flashed: and confirm with the "F3 button" N3/10 (ME-SFI [ME] control unit) N10/10 (SAM control unit) N15/6 (Sprintshift control module) N47-5(ESP control unit) Select the "Control unit adaptations"...
  • Page 34 Prerequisite for Online SCN coding with "SDflash": Networked STAR DIAGNOSIS diagnosis system Access to "SDflash" with corresponding rights SCN coding with "SDflash" 1. Confirm note on sequence of SCN coding with the "F2 button". 2. Select "Operation step 1: Determine vehicle data for online SCN coding from the vehicle" menu and confirm with the "F3 button".
  • Page 35 OFFLINE SCN CODING - AR54.21-P-0013-04MCC The following work instructions describe the procedure for offline SCN coding. Precondition for offline SCN coding: STAR DIAGNOSIS diagnosis system with printer and fax machine Correct adjustment of date and time in STAR DIAGNOSIS Special equipment which was subsequently installed in or removed from the vehicle, must be redocumented in the vehicle documentation system (FDOK).
  • Page 36 Weight Sensing System (WSS) control unit (N110) with code (494) USA version Starter-alternator control unit (N129) with model 451.334/380/480 Electronic selector lever module control unit (N15/5) Restraint systems control unit (N2/7) Heater and A/C operating unit (N23) with code (I01) A/C Plus CDI control unit (N3/9) with engine 660...
  • Page 37 Fig. 32: Identifying Front SAM Control Unit Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Notes on avoiding damage to AH54.00-P- electronic components due to 0001-01A electrostatic discharge 1 Turn off ignition AR54.10-P- 2 Disconnect ground line of battery 0003MCC 3 Adjust the left front seat to the rear Vehicles up to 30.8.10 with code (C17) Unclip left tweeter from the dashboard...
  • Page 38 connector on SAM control unit equipment. (N10/10) Remove additional fuses (2) with connector as the connectors are coded. Separate electrical connectors (3) and electrical connector (arrow B) Remove SAM control unit (N10/10) from the vehicle 12 Install in the reverse order When replacing the SAM control unit AR54.21-P- 13 Flash the SAM control unit (N10/10)
  • Page 39 right wiper switch (S4/4) REMOVE/INSTALL COCKPIT SWITCH GROUP - AR54.25-P-1000MCC MODEL 451.3/4 Fig. 34: Removing/Installing Cockpit Switch Group Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Loosen cockpit switch group (S6/1) using assembly wedge (3) and remove until the electrical connector (1) *110589035900 is accessible Separate electrical connector (1) and remove cockpit...
  • Page 40 Fig. 36: Identifying Ignition/Starter Switch Lock Cylinder Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Removing Remove transponder coil and AR80.35-P- 4515MCU put to one side with electrical line connected Remove clamp (2) Insert transmitter key (3) into Ensure that the selector lever the lock cylinder of the is located in position "P".
  • Page 41 4515MCU REMOVE/INSTALL COMBINATION SWITCH - AR54.25-P-2800MCC MODEL 451.3/4 Fig. 37: Identifying Combination Switch Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install AR68.30-P- Remove steering column cover 2000MCC Unclip catch hook (3) on combination switch (S4) Lift combination switch (S4) upwards from the guides (4) and remove to one side until the electrical connector (1) is accessible Detach electrical connector (1) on the combination...
  • Page 42 Fig. 38: Identifying Cruise Control Switch Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install AR46.10-P- Remove front cover (1) from steering wheel spokes 0105MCC Unclip electrical wiring harness (3) from mounting (arrows) of front cover (1) Installation: Carefully tighten bolts (2) and make sure that the front covering (1) is not 3 Unscrew left and right bolts (2) damaged as otherwise it will have to be...
  • Page 43 Fig. 39: Identifying Instrument Cluster, Clips And Connector Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Notes on avoiding damage to AH54.00- electronic components due to P-0001- electrostatic discharge Pull the instrument cluster (A1) in Check position of clamps (1). When removing the direction of the arrow out of the instrument cluster (A1) there is the danger that the dashboard upper section until...
  • Page 44 REMOVE/INSTALL ADDITIONAL INSTRUMENTS - AR54.30-P-6080MCC MODEL 451.3/4 as of 31.8.10 with CODE (V31) Cockpit clock and tachometer package Fig. 40: Identifying Additional Instruments Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install AR54.30-P- * not for USA 6015MCC Remove instrument cluster (A1) AR54.30-P- * for USA only 6015MCU...
  • Page 45 Fig. 41: Identifying Additional Instruments Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install AR54.30-P- Remove instrument cluster (A1) * not for USA 6015MCC AR54.30-P- * for USA only 6015MCU Remove covering (2) of additional instruments (A15) Remove bolt (3) of additional instruments (A15) Adjust driver seat to the rear Unhook wiring harness for additional...
  • Page 46: Safety Precautions

    Fig. 42: Identifying Outside Temperature Indicator Sensor Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove/install Turn the steering to the left Pull the outside temperature display temperature sensor (B14) out of the front module (2) Unplug electrical connector (1) and remove outside temperature indicator temperature sensor (B14).
  • Page 47 SAFETY INFORMATION: ELECTRICAL SYSTEM, EQUIPMENT AND INSTRUMENTS - AS54.00-Z-9999ZZ MODEL all Risk of death when touching components MODEL all AS54.00-Z-0001-01A on vehicles with high-voltage on-board electrical system Risk of death when touching components MODEL AS54.00-Z-0001- on vehicles with high-voltage system 451.391/491 02MEV AS54.10-Z-0001-01A...
  • Page 48 because of the sharp edges on the fractured housing and direct contact with the lead plates. Protective measures/rules of conduct Charge lead-acid batteries only in well ventilated areas. ¡ No fire, sparks, naked flames or smoking. ¡ Do not place any tool or other conducting objects onto the lead-acid battery (risk of short-circuit). ¡...
  • Page 49 and dry extinguishing agent ¡ Fig. 44: Identifying Warning Instructions For Lead-Acid Batteries Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Warning instructions for lead-acid batteries RISK OF INJURY CAUSED BY CONTACT WITH BATTERY GEL WHEN HANDLING DAMAGED LEAD-GEL BATTERIES - AS54.10-Z-0001-02A No fires, sparks, open flames or smoking.
  • Page 50 Always disconnect negative terminal before positive terminal and always connect positive ¡ terminal before negative terminal Switch on the charging equipment only after connecting to the terminals and switch off the charging ¡ equipment before disconnecting from the terminals. Keep lead-gel batteries away from unauthorized persons (especially children). ¡...
  • Page 51 Fig. 45: Identifying Cover And Cutouts Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 46: Identifying Additional Instruments Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove AR68.20-P- Remove cover (1) on center console 2350MCC Install Make the cutouts (2) to match the perforation (arrows) on the cover (1) Position additional instruments...
  • Page 52 MODEL 451.3/4 as of 31.8.10 Parts scope for additional instrument (A15) Fig. 47: Identifying Cover, Screw And Additional Instruments Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 48: Removing Cover Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 53 Fig. 49: Identifying Additional Instruments Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Remove Adjust driver seat to the rear Remove instrument cluster (A1) * not for USA AR54.30-P-6015MCC AR54.30-P-6015MCU * for USA only Detach covering (3) with clip *452589016300 Clip remover remover, as shown, and remove Install Slide wiring harness for additional...
  • Page 54: Torque Specifications

    Fig. 50: Identifying Snap-Release Tool (452 589 01 63 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. PARTS ORDERING NOTES Part no. Designation Quantity DG 54 (see EPC) Additional instruments DG 54 (see EPC) Screw DG 54 (see EPC) Cover TORQUE SPECIFICATIONS TIGHTENING TORQUES: SMART: ELECTRICAL SYSTEM, EQUIPMENT AND INSTRUMENTS...
  • Page 55 BA54.35-P-1000-01B Wiring harness MODEL 450.3 /4 BA54.18-P-1000-02A TEST & ADJUSTMENT VALUES TEST AND ADJUSTMENT VALUES: SMART: ELECTRICAL SYSTEM, EQUIPMENT AND INSTRUMENTS - BE54.00-Z-9999CZ MODEL all Test values for battery, voltage supply MODEL all BE54.10-P-1000-01A TEST VALUES FOR BATTERY, VOLTAGE SUPPLY - BE54.10-P-1000-01A MODIFICATION NOTES 24.2.06...
  • Page 56: Basic Knowledge

    difference between individual battery cells Load current Load time Voltage approx.10 - BE54.10-P- Cold test as per EN 1002-01A current TEST AND ADJUSTMENT VALUES FOR THE BATTERY 70 Ah 80 Ah Number Designation 62 AH VRLA 74 AH VRLA BE54.10- Battery test Acid density >...
  • Page 57 Fig. 51: Locating SAM Control Unit Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fuse and relay box fuse Engine 132.9 GF54.15-P-1255-20MCU assignment Engine 780.0 GF54.15-P-1255-20MEV Fuse and relay box relay Model 451.3/4 (except GF54.15-P-1255-21MCU assignment 451.391/491) Model 451.391/491 GF54.15-P-1255-21MEV Fuse assignment of fuses in the Model 451.3/4 (except GF54.15-P-1256-24MCU interior on passenger side...
  • Page 58 Fig. 52: Identifying Fuse Sockets Of Front Side SAM Control Unit Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fuse and relay assignment of SAM control unit (N10/10) (back side) Fig. 53: Identifying Fuse Sockets And Electrical Connectors Of Back Side SAM Control Unit Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 59 N10/10f5 Left front fog lamp (E5/1) (with code (V07) front fog lamp (FFO)) Right front fog lamp (E5/2) (with code (V07) Front fog lamp (FFO)) N10/10f6 brown Right taillight (E4e2) Right parking lamp (E6/14) Left license plate lamp (E19/1) Right license plate lamp (E19/2) N10/10f7 brown Left taillight (E3e2)
  • Page 60 Refrigerant compressor (A9) (with code (I01) Air conditioning Plus) Charge air fan motor (M44) N10/10f15 blue smart radio 9 (A2/1) (with code (C57) smart radio 9) smart radio 10 (A2/2) (with code (C50) smart radio 10) Front interior lamp (E15/4) (with vehicles up to production date 1.9.10)
  • Page 61 (FFO)) Right wiper switch (S4/4) Outside mirror adjustment switch (S50) (with code (V21) Electrically adjustable and heated outside mirrors (FFO)) Soft top operation (S84) (on model 451.4) N10/10f21 blue Interior socket (X58/1) N10/10f22 brown Left low beam (E1e2) N10/10f23 brown Right low beam (E2e2) N10/10f24 blue...
  • Page 62 transparent Front seat heater (SIH) control unit (N25/5) (with code (S17) Seat heater (FFO)) FUSE AND RELAY BOX RELAY ASSIGNMENT - GF54.15-P-1255-21MCU Fig. 54: Identifying SAM Control Unit And Relay Sockets Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Position Relay Switched function K52/11 Left turn signal/stop lamp relay K52/12...
  • Page 63 Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Rating in amperes Fuse Clamping device Wire Identification Fused function 4.0 RD Secondary air injection pump (M33) 16.0 RD Starter (M1), alternator (G2) 16.0 RD SAM control unit (N10/10) COMPONENT DESCRIPTION FOR THE SAM CONTROL UNIT - GF54.21-P-4157MCU MODEL 451.3/4 Location The SAM control unit is located in the footwell on the passenger side.
  • Page 64 Wiper system Rear window defroster Heated outside mirror (with code (V21) Electrically adjustable and heated outside mirror (FFO)) Anti-theft alarm system (with code (V01) Anti-theft alarm system (FFO)) Soft top (with model 451.4) Requests are conveyed to the SAM control unit via data bus systems or via read-in switches and sensors. The SAM control unit is a subscriber on the Controller Area Network (data bus/CAN bus) (CAN).
  • Page 65 Soft top operation (S84) (on model 451.4) Soft top microswitch (S84/37) (on model 451.4) Left roof cassette microswitch (S84/38) (on model 451.4) Right roof cassette microswitch (S84/40) (on model 451.4) Right door rotary tumbler microswitch (S87/6) Left door rotary tumbler microswitch (S87/7) Right rear soft top microswitch (S84/39) (on model 451.4) Left rear soft top microswitch (S84/41) (on model 451.4) Tailgate handle switch (S88/9)
  • Page 66 Right turn signal lamps/brake light relay (K52/12) Blower motor (M2) Fuel pump with fuel gauge sensor (M3/3) Wiper motor (M6/1) Rear-end door wiper motor (M6/4) (model 451.3) Electrical soft top motor (M12/6) (model 451.4) Left soft top drive (M12/7) (model 451.4) Right soft top drive (M12/8) (model 451.4) Right door CL motor (M14/5) Left front door central locking motor (M14/6)
  • Page 67 Function principle of rain sensor Fig. 58: Identifying Rain Sensor Principle Function Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Infrared light is radiated from the infrared transmitter unit and led to the windshield. The intensity of the light reflected at the windshield is measured by the infrared receiver unit If the windshield is dry in the area of the rain/light sensor (picture A), then the light is reflected almost completely and the infrared receiver unit measures a high light intensity If the windshield is wetted in the area of the rain/light sensor (picture B), then part of the light is scattered from the windshield glass.
  • Page 68 Fig. 59: Locating Data Link Connector Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Location The data link connector is located in the footwell on the driver-side. Task The data link connector is the interface for the connection of STAR DIAGNOSIS to the Controller Area Network (data bus/CAN bus) (CAN).
  • Page 69 Fig. 60: Identifying Cockpit Switch Group Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Location The cockpit switch group is located in the center console. Task The cockpit switch group reads in the switching requirements and passes these on to the following control units: Front HS [SIH] control unit (N25/5) (with code (S17) Seat heaters (FFO)) Left seat heater switch...
  • Page 70 Fig. 61: Identifying Instrument Cluster And Warning Switch Systems Displays Courtesy of MERCEDES-BENZ OF NORTH AMERICA. INSTRUMENT CLUSTER (IC), FUNCTION - GF54.30-P-0002MCU MODEL 451.3/4 Fig. 62: Instrument Cluster Function Diagram Courtesy of MERCEDES-BENZ OF NORTH AMERICA. General The instrument cluster has the following tasks: Vehicle speed display Output of the important operating condition of the vehicle Warning at critical vehicle operating conditions (visual and acoustic)
  • Page 71 Information display for various systems Display for maintenance interval display Networking The instrument cluster functions as a gateway between CAN and CAN-B. Display elements Left turn signal indicator lamp Right turn signal indicator lamp High beam indicator lamp Alternator charge monitoring and warning lamp Brake fluid and parking brake warning lamp Seat belt warning lamp Airbag indicator and warning lamp...
  • Page 72 For circuit 15 OFF the instrument cluster can be activated under the following preconditions: Circuit 58 ON The instrument cluster illumination is switched on and the current contents of the multifunction display are displayed. After circuit 58 OFF the instrument cluster remains active for another 30 s. By pressing a button on the instrument cluster.
  • Page 73 PE54.30-P-2051MCU Electrical function schematic for instrument cluster (KI) GF54.30-P-2001MCU Indicator/warning messages, function Display speed, function GF54.30-P-3025MCU Display operating conditions, function GF54.30-P-3041MCU TABLE OF CONTENTS FOR FUNCTION DESCRIPTION OF INSTRUMENT CLUSTER (IC) - GF54.30-P-0997MCU MODEL 451.3/4 GF54.30-P-0002MCU Instrument cluster (IC), function GF54.30-P-0002-08MCU Instrument cluster (IC [K]), display instrument and warning systems...
  • Page 74 Fig. 63: Identifying Indicator/Warning Messages Displays Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Function Various alternatives are available to the instrument cluster for the output of messages: Visual indicator/warning message via Indicator/warning lamps ¡ Multifunction display ¡ Acoustic indicator/warning messages via internal tone signal generator ¡...
  • Page 75 Actuation is conducted when the high beam is switched on over CAN by the SAM control unit. Alternator charge indicator/warning lamp If there is a fault in the alternator (G2) the alternator charge monitoring and warning lamp is actuated. Actuation take place via the CAN from the ME control unit (N3/10). Brake fluid and parking brake warning lamp Actuation takes place over the CAN under the following preconditions: From the SAM control unit for an actuated parking brake...
  • Page 76 Electric steering indicator lamp The electric steering indicator lamp is activated, when a malfunction in the electric steering is given. Actuation takes place by the power steering control unit via CAN (N68). "CHECK ENGINE" indicator lamp The CHECK ENGINE indicator lamp is actuated if a fault is present in the injection system, ignition system or exhaust emission system.
  • Page 77 Indicator lamp test An indicator lamp test is carried out for "terminal 15 ON". In doing so all indicator and warning lamps are actuated with the exception of the following lamps: Left tern signal indicator lamp Right turn signal indicator lamp High beam indicator lamp The indicator lamp test is terminated as soon as an engine speed of >...
  • Page 78 unit which requests acoustic feedback. Door warning (warning tone) Daytime running lights activated or deactivated (signal tone) (with code (K06) Daytime running lights) Seat belt reminder warning GF54.30-P-6000MCU Instrument cluster, component description Restraint systems control unit, component N2/7 GF91.60-P-4048MCU description ME-SFI [ME] control unit, component N3/10 GF07.61-P-6000MCU...
  • Page 79 The electronic speedometer is used to display vehicle speed. The speedometer is driven by a stepper motor. Measuring the vehicle speed The instrument cluster receives from the ESP control unit (N47-5) the wheel speeds required for the computation of vehicle speed via the Controller Area Network (data bus/CAN bus) (CAN). The tire size is taken into account when calculating the speed.
  • Page 80 The corresponding information from the automated manual transmission control unit (N15/6) is read in over the Controller Area Network (data bus/CAN bus) (CAN) from the instrument cluster. If the automated manual transmission control unit establishes that a higher gear would be better for the current engine speed, accelerator pedal position and vehicle speed, a gear change is suggested in the gear indicator: Arrow up: Shift up one gear Arrow down: Shift down one gear...
  • Page 81 The left button on the instrument cluster can be used to confirm the display on the maintenance interval display. The maintenance interval display is shown for 10 s by briefly pressing the button in the right of the instrument cluster twice. Trip odometer The display area for the trip odometer is 0 to 9999.9 kilometers or miles (with code (K07) Speedometer (miles)).
  • Page 82 Coolant temperature < 60°C: The current outside temperature value is always displayed when the instrument cluster is activated. Coolant temperature > 60°C: When the instrument cluster is activated rising outside temperature values are displayed with a delay. Coolant temperature > 60°C and circuit 15 OFF: The last measured temperature value is stored for a period of t = 60 min.
  • Page 83 Fig. 66: Identifying Instrument Cluster Components Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Location The instrument cluster is located in the dashboard on the driver-side. Task The instrument cluster has the following tasks: Gateway between Controller Area Network (data bus/CAN bus) (CAN) and Controller Area Network bus Class B (interior) (CAN-B) Receive the input signals from the CAN and CAN-B for the various displays and warning messages Reading in of the paddle shift for steering wheel gearshift (SAL) (S112) over the fanfare horns and...
  • Page 84 The acoustic warning and information signals and the turn signal indicator clicking are generated by means of an audio signal generator: Turn signal ON (turn signal knocking sound) Light warning (warning tone) Door warning (warning tone) Daytime running lights activated or deactivated (signal tone) (with code (K06) Daytime running lights) Seat belt reminder warning Actuation of stepper motors...
  • Page 85 instrument cluster (IC) OVERVIEW OF SYSTEM COMPONENTS, INSTRUMENT CLUSTER (IC) COMPONENT DESCRIPTION - GF54.30-P-9996MCU MODEL 451.3/4 Instrument cluster, component description GF54.30-P-6000MCU Outside air temperature sender component GF83.57-P-4000MCC description Restraint systems control unit, component N2/7 GF91.60-P-4048MCU description ME-SFI [ME] control unit, component N3/10 GF07.61-P-6000MCU description...
  • Page 86 Fig. 67: Data Link Connector/Diagnostic Socket - Wiring Diagram Courtesy of MERCEDES-BENZ OF NORTH AMERICA. WIRING DIAGRAM ELECTRICAL CENTER - PE54.25-P-2000-97MCV Code: Designation: Position: A2/1 smart radio 9 A2/2 smart radio 10 A2/3 smart Entry radio A2/4 smart Premium radio...
  • Page 87 K66/1 Open soft top relay K66/2 Close soft top relay K87/1 Rear fog lamp relay Blower motor M4/2 Coolant fan motor N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10...
  • Page 88 Heated rear window Combination switch S4/4 Right wiper switch Power soft top switch S84/37 Soft top microswitch S84/38 Left roof cassette microswitch S84/39 Right rear soft top microswitch S9/1 Stop lamp switch S9/1 Stop lamp switch U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1001...
  • Page 89 Z7/59 Tml. 30 connector sleeve Z7/59 Tml. 30 connector sleeve Fig. 68: Electrical Center - Wiring Diagram (1 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 69: Electrical Center - Wiring Diagram (2 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 90 Fig. 70: Electrical Center - Wiring Diagram (3 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 71: Electrical Center - Wiring Diagram (4 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 91: Miscellaneous Notes

    Fig. 72: Electrical Center - Wiring Diagram (5 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. MISCELLANEOUS NOTES DISPOSE OF BATTERY - OS54.10-P-0001-01Z...
  • Page 92: Wiring Diagrams

    All models Information on recycling and disposing of lead-acid batteries and lead-gel batteries Old lead batteries up to 31.12.1998 are not classed as recyclable waste requiring special monitoring and control. They bear the ISO symbol for return and recycling. The electrolyte, diluted sulfuric acid or acid gel should never be emptied in a careless manner. This procedure must be carried out by specialist companies.
  • Page 93 Wiring diagram for high-voltage distributor MODEL 451.391/ 491 PE54.21-P-2133MEV control unit PE54.22-P-2000MCU Wiring diagram for data link MODEL 451 except connector/diagnostic socket 451.391/491 Wiring diagram for data link MODEL 451.391/ 491 PE54.22-P-2000MEV connector/diagnostic socket Wiring diagram electrical center MODEL 451 PE54.25-P-2000MCU Sheet 1 Wiring diagram electrical center...
  • Page 94 Blower motor relay 1 M3/3 Fuel pump with fuel level sensor M4/9 Battery cooling fan motor M6/1 Wiper motor M6/4 Tailgate wiper motor N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit N10/10 SAM control unit...
  • Page 95 Right seat heater switch S6/1s8 Front fog lamps switch S6/1s9 TPM [RDK] switch U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1000 Valid for model 451.391/491 U1000...
  • Page 96 Fig. 74: Electrical Center - Wiring Diagram (1 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 75: Electrical Center - Wiring Diagram (2 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 97 Fig. 76: Electrical Center - Wiring Diagram (3 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 77: Electrical Center - Wiring Diagram (4 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 98 Fig. 78: Electrical Center - Wiring Diagram (5 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. WIRING DIAGRAM ELECTRICAL CENTER - PE54.25-P-2000-97MCW Code: Designation: Position: Fanfare horns and airbag clock spring contact Refrigerant compressor Microwave sensor Charger feed socket indicator LED E5/1 Left front fog lamp E5/2...
  • Page 99 Battery Horn H3/2 Alarm siren with inclination sensor Mirror heater relay Transponder coil M14/10 Fuel filler flap CL [ZV] motor M14/6 Left door CL [ZV] motor M21/1 Left electrically adjustable and heated outside mirror M21/1x1 Left electrically adjustable and heated exterior mirror connector M21/2 Right electrically adjustable and heated outside...
  • Page 100 Electric motor control unit N145 Electric motor control unit N24/3 High-voltage AC/DC battery charger control unit 41L N24/4 Smart battery charger control unit EVCM electric vehicle control unit EVCM electric vehicle control unit N82/2 Battery management system control unit S2/1...
  • Page 101 Ground (left wheelhouse in luggage compartment) Ground (left wheelhouse in luggage compartment) Ground (left wheelhouse in luggage compartment) Ground (left front, at lamp unit) Ground (left front, at lamp unit) X18/19 Trunk lid connector Interior/engine connector X35/1 Left door separation point X35/1 Left door separation point X35/2...
  • Page 102 Fig. 79: Electrical Center - Wiring Diagram (1 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 80: Electrical Center - Wiring Diagram (2 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 103 Fig. 81: Electrical Center - Wiring Diagram (3 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 82: Electrical Center - Wiring Diagram (4 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 104 Fig. 83: Electrical Center - Wiring Diagram (5 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. WIRING DIAGRAM ELECTRICAL CENTER - PE54.25-P-2000-99MCV Code: Designation: Position: A2/1 smart radio 9 24 L A2/2 smart radio 10 25 L Left front headlamp unit 52 L...
  • Page 105 Left taillamp 50 L E3e2 Left tail light 49 L E6/13 Left standing lamp 48 L E6/14 Right standing lamp 46 L K52/11 Left turn signal/stop lamp relay 58 L K52/12 Right turn signal/stop lamp relay 60 L K66/1 Open soft top relay 30 L K66/2 Close soft top relay...
  • Page 106 N10/10k1 Rear window defroster relay module 41 C N10/10k11 Heater blower relay 19 C N10/10k12 Standing lamps relay 46 B N10/10k2 Soft top "open" and soft top "closed" relay 30 C N10/10k2 Soft top "open" and soft top "closed" relay 32 C N10/10k6 High beam relay...
  • Page 107 Fig. 84: Electrical Center - Wiring Diagram (1 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 85: Electrical Center - Wiring Diagram (2 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 108 Fig. 86: Electrical Center - Wiring Diagram (3 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 87: Electrical Center - Wiring Diagram (4 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 109 Fig. 88: Electrical Center - Wiring Diagram (5 Of 5) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. WIRING DIAGRAM ELECTRICAL CENTER - PE54.25-P-2000MCU MODEL 451 Sheet 1 Wiring diagram electrical center PE54.25-P-2000-97MCU Use of wiring diagrams OV00.01-P-1901-03MCC Search aid for all wiring diagram groups OV00.01-P-1901MCU OV00.01-P-1001-27MC Abbreviations for wiring diagrams...
  • Page 110 GF00.19-P-3000MCU Location and assignment of Z connector sleeves (line connectors in wiring harness) PE07.00-P-1100MCU Engine 132 Further wiring diagrams Engine 780.009 PE08.00-P-1100MCC Further wiring diagrams Transmission 717 (except model 451.391/491) PE26.00-P-1100MCU Further wiring diagrams Model 451.391 / 491 PE27.00-P-1100MCC Further wiring diagrams Further wiring diagrams PE42.00-P-1100MCU Model 451.391 / 491...
  • Page 111 PE46.00-P-1100MCU Further wiring diagrams PE54.00-P-1100MCU Further wiring diagrams Further wiring diagrams PE72.00-P-1100MCU Further wiring diagrams PE80.00-P-1100MCU Further wiring diagrams PE82.00-P-1100MCU PE83.00-P-1100MCU Further wiring diagrams PE91.00-P-1100MCU Further wiring diagrams WIRING DIAGRAM ELECTRICAL CENTER - PE54.25-P-2000MCW MODEL 451 Sheet 3 Wiring diagram electrical center PE54.25-P-2000-97MCW Use of wiring diagrams OV00.01-P-1901-03MCC...
  • Page 112 Tire pressure monitor warning lamp A1e67 Low beam indicator lamp A1e7 Brake fluid and parking brake warning lamp A1e8 Instrument illumination A1e9 Seat belt warning lamp A1p13 Multifunction display A1p8 Electronic speedometer A2/1 smart radio 9 A2/2 smart radio 10 A2/3 smart Entry radio...
  • Page 113 A2/4 smart Premium radio Fanfare horns and airbag clock spring contact Fanfare horns and airbag clock spring contact Outside temperature display temperature sensor 18L N10/10 SAM control unit N10/10f12 Fuse 12 N10/10f18 Fuse 18 Heater/AC operating unit S111/2 Right steering wheel pitman arm...
  • Page 114 Fig. 89: Large Instrument (Instrument Cluster) - Wiring Diagram (1 Of 3) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. Fig. 90: Large Instrument (Instrument Cluster) - Wiring Diagram (2 Of 3) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 115 Fig. 91: Large Instrument (Instrument Cluster) - Wiring Diagram (3 Of 3) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. WIRING DIAGRAM LARGE INSTRUMENT (INSTRUMENT CLUSTER) - PE54.30-P-2001MCU MODEL 451 / (except 451.391 /391) Wiring diagram large instrument (instrument cluster) PE54.30-P-2001-97MCU Use of wiring diagrams OV00.01-P-1901-03MCC Search aid for all wiring diagram groups OV00.01-P-1901MCU...
  • Page 116 Code: Designation: Position: Additional instruments Additional instruments Additional instruments A15p3 Clock A15p4 Tachometer A15p5 Display A15x1 Additional instruments connector A15x2 Additional instruments connector A34/7 Bluetooth module N10/10 SAM control unit N10/10f12 Fuse 12 Valid on vehicles with Bluetooth with display Not valid on vehicles with Bluetooth with display 5A Ground (left front, at lamp unit) ATA [EDW] sensor supply circuit 30 connector...
  • Page 117 PE54.30-P-2003-97MCU Wiring diagram of auxiliary instruments OV00.01-P-1901-03MCC Use of wiring diagrams Search aid for all wiring diagram groups OV00.01-P-1901MCU Abbreviations for wiring diagrams OV00.01-P-1001-27MC Abbreviations of signal and circuit designations for wiring diagrams OV00.01-P-1001-28MC GF00.19-P-1000MCU Location and assignment of line and plug connectors GF00.19-P-2000MCU Location and assignment of ground points Location and assignment of Z connector sleeves (line connectors in...
  • Page 118: Special Tools

    PE54.00-P-1100MCU Further wiring diagrams SPECIAL TOOLS 129 589 00 21 00 126-PIN SOCKET BOX - WS54.00-P-0008B FG 00/42/54/91 / Set B MODEL all Use: 126-pin socket box for contacting electrical systems in combination with model-specific test cable sets. Fig. 93: Identifying 126-Pin Socket Box (129 589 00 21 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 119 Part 220 589 00 99 04 Adapter line WS54.00-P-0050- Part 220 589 00 99 05 Adapter line WS54.00-P-0050- Part 220 589 00 99 06 Adapter line WS54.00-P-0050- Part 220 589 00 99 07 Adapter line FG 25/42/43/54/Set B WS54.00-P-0050- Part 220 589 00 99 08 Adapter line WS54.00-P-0050- Part...
  • Page 120 Hot air blower for soldering cable connection at solder connectors. NOTE: Hot air blower Smart No. 0005029. Fig. 95: Identifying Hot Air Blower (450 589 01 63 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 450 589 04 63 01 MEASURING RESISTOR - WS54.00-P-0064-01B...
  • Page 121 FG54/Set B MODEL 450, 451, 452 Use: Precision resistor for fault limitation with e.g faulty lines, control units or triggering components e.g. a simulation of a sidebag. NOTE: Separate part for 450 589 04 63 00 Fig. 96: Identifying Measuring Resistor (450 589 04 63 01) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 122 Cable set with diagnosis case for contacting measuring instruments and design of measuring circuits, including decade resistor. NOTE: Cable set with diagnosis case incl. decade resistor Smart No. 0005111. Fig. 98: Identifying Cable Set With Diagnosis Case (450 589 04 63 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA.
  • Page 123 Use: Battery tester for checking battery voltage. NOTE: Battery tester Smart no. 0006967. Fig. 99: Identifying Battery Tester (450 589 15 21 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. 169 589 00 37 00 PLIERS - WS54.00-P-0073B FG 54/Set B...
  • Page 124 Fig. 100: Identifying Pliers (169 589 00 37 00) Courtesy of MERCEDES-BENZ OF NORTH AMERICA. SPECIAL TOOLS: SMART: ELECTRICAL SYSTEM, EQUIPMENT AND INSTRUMENTS - WS54.00-Z-9999CZ MODEL all 000 589 13 99 00 Wiring harness repair kit, FG 00 FG 14/46/47/54/82/83/ Set WS00.19-P-0007B...
  • Page 125 WS00.19-P-0006B 220 589 04 99 00 New passenger car wiring FG 00 FG 46/47/54/82/83/Set B harness repair kit 450 589 00 63 00 Press-out pin FG 54/Set B WS54.00-P-0060B WS54.00-P-0062B 450 589 01 63 00 Hot air blower FG 54/Set B 450 589 04 63 00 Cable set with diagnosis FG 54/Set B WS54.00-P-0064B...