Honda GX 80 Owner's Manual
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Honda GX 80 Owner's Manual

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  • Page 2 Keep this owner's manual handy so that you can refer to it at any time. This owner's manual is considered a permanent part of the General Purpose engine and should remain with the engine if resold. xz k gd iq f Lrdk dks ges ' kk vius a lkFk j[ks a rkfd t:jr ds le; ns [ kh tk lds A ;g xz k gd iq f Lrdk lkekU;...
  • Page 3 INTRODUCTION Congratulations on your selection of a Honda General Purpose Engine. We are certain you will be pleased with your purchase of one of the finest engines in the market. fo'o Lrjh; gks . Mk lkekU; Á;ks t u ds ba t u [kjhnus ij ge vkidks c/kkbZ ns r s gS a A ges a fo'okl gS fd vki fo'o es a lcls cf<+ ;...
  • Page 4 ifjp; INTRODUCTION lq j {kk ds ckjs es a dq N funs Z ' k A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important, and using this engine safely is an important responsibility. vkidh vkS j nw l jks a dh lq j {kk cgq r gh t:jh gS A ba t u dks lq j f{krrk ds lkFk pykuk vkidk nkf;Ro gS A...

  • Page 5: Table Of Contents

    fo"k; CONTENTS ENGINE SAFETY ..............4 ba t u lq j {kk SAFETY INSTRUCTIONS ..........10 lq j {kk funs Z ' k COMPONENT IDENTIFICATION ........12 midj.kks a dh igpku PRE-OPERATION CHECK ..........13 mi;ks x ds igys tk¡ p OPERATION...............

  • Page 6: Engine Safety

    ba t u lq j {kk ENGINE SAFETY egRoiw . kZ lq j {kk tkudkjh IMPORTANT SAFETY INFORMATION Most accidents with engine can be prevented if you follow all instructions in this manual and on the engine. Some of the most common hazards are discussed below, along with the best way to protect yourself and others.
  • Page 7 ba t u lq j {kk ENGINE SAFETY • Never operate a engine inside a house, garage, basement, crawl or partially enclosed space. ba t u dks ?kj] xs j kt] rg[kkuk] Nks V h txg ;k ca n vFkok vka f 'kd :i ls ca n txg ds vUnj ugha pyk;s A •...
  • Page 8 ba t u lq j {kk ENGINE SAFETY • The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the engine indoors. eQyj ç;ks x ds nkS j ku cgq r xeZ gks tkrk gS vkS j ba t u dks jks d us ds ckn Fkks M + h ns j ds fy, xeZ jgrk gS A d` i ;k lko/kkuh cjrs a ] xje voLFkk es a eQyj dks u Nw u s dh [kcjnkjh ys a A ba t u dk Hka M kj.k djus ls igys mls mijks D r Ba M k gks u s...
  • Page 9 Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement. ;g ys c y vkidks la H kkfor [krjks a ls xa H khj pks V yxus dh ps r kouh ns r s gS a A bls è;kuiw o Z d i<+ s a A vxj dks b Z Hkh ys c y mrj vkrk gS ;k i<+ u s ds fy, eq f 'dy gks...
  • Page 10 {kk ENGINE SAFETY Honda engine is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner's Manual before operating the engine. Failure to do so could result in personal injury or equipment damage.
  • Page 11 ba t u lq j {kk ENGINE SAFETY Petrol is highly flammable and explosive. Turn the engine off and let it cool before refueling. is V ª k s y ,d Toyu'khy inkFkZ gS bldh Hkki ls èkekdk Hkh gks ldrk gS A ba t u dks ca n djus ds ckn Ãa è...

  • Page 12: Safety Instructions

    [kq y s okrkoj.k es a gh pyk;s a tgk¡ ok;q dk i;kZ I r vkokxeu gks A Honda engine is designed to give safe and dependable service if operated according to instructions. gks . Mk ba t u] ;fn funs Z ' kks a ds vuq l kj bLrs e ky fd;k x;k] rks lq j f{kr vkS j Hkjks l s e a n ls o k ns x kA Read and understand the Owner’s Manual before operating the...

  • Page 13: Lq J {Kk Funs Z ' K

    lq j {kk funs Z ' k SAFETY INSTRUCTIONS WHILE REFILLING, STOP ENGINE AND DO NOT SMOKE, WIPE SPILLED FUEL. Ã a / u Hkjrs le; / q e z i ku u djs a ] ba t u ca n djs a vkS j QS y s gq , Ãa è...

  • Page 14: Component Identification

    COMPONENT IDENTIFICATION midj.kks a dh igpku ¶;w y VS a d dS i 1. FUEL TANK CAP Fkz k s V y yhoj 2. THROTTLE LEVER LVkVZ j fxz i 3. STARTER GRIP ¶;w y okW Y o yhoj 4. FUEL VALVE LEVER ¶;w y Ms ª...

  • Page 15: Pre-Operation Check

    PRE-OPERATION CHECK mi;ks x ls igys tk¡ p Always check the following items before you start the engine. Check the General Condition of the Engine. ba t u dks pkyw djus ls igys fuEu ifjfLFkfr dh tk¡ p dj ys a A ba t u dh lk/kkj.k gkyr dh tk¡...
  • Page 16 mi;ks x ls igys tk¡ p PRE-OPERATION CHECK vkW ; y vW y VZ flLVe OIL ALERT SYSTEM a. If the oil in the crankcase falls below a safe limit then the oil alert system will automatically turn the engine OFF. vxj Øs U dds l es a vkW ;...
  • Page 17 mi;ks x ls igys tk¡ p PRE-OPERATION CHECK ,;j Dyhuj 3. AIR CLEANER   a. Open the air cleaner cover nut and  remove air cleaner cover. ,;j Dyhuj doj uV dks [kks f y;s vkS j ,;j Dyhuj doj fudkfy,A ...

  • Page 18: Operation

    ç;ks x OPERATION ba t u dks pkyw djuk STARTING THE ENGINE 1. Move the fuel valve lever to vkW Q the 'ON' position. ¶ ;w y okYo yhoj dks vkW u vkW u iks f t'ku ij ?kq e k nhft,A FUEL VALVE LEVER ¶;w y okYo yhoj 2.
  • Page 19 ç;ks x OPERATION fjdW k by LVkVZ j % RECOIL STARTER : Pull the starter grip lightly until you STARTER GRIP feel resistance, then pull briskly in the LVkVZ j fxz i direction of the arrow as shown in the figure.
  • Page 20 ç;ks x OPERATION ba t u dks ca n djuk STOPPING THE ENGINE Under normal conditions, use the following procedure. lkèkkj.k fLFkrh ea s fuEu ckrks a dks viuk,a A 1. Move the throttle lever to the MIN. position. THROTTLE LEVER MIN.

  • Page 21: Servicing Your Engine

    Other service tasks that are more difficult, or require special tools, are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. vkidks Bhd <a x ls vius ba t u dh ns kÒky djus ea s enn djus ds fy, vxys i` "...
  • Page 22 ba t u dh lfoZ l SERVICING YOUR ENGINE MAINTENANCE SAFETY j[k&j[kko lq j {kk Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
  • Page 23 ,oa Bhd djus es a iw j h rjg ls fuiq . k gS A To ensure the best quality and reliability, use only new Honda Genuine parts or their equivalents for repair and replacement.
  • Page 24 (2) These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to Honda shop manual for service procedure. ;g lkjh phts gks . Mk ds vf/ d` r fMyj }kjk gh lfoZ l djokuh pkfg;s ] vxj vkids ikl mfpr vkS t + k j vkS j dq ' kyrk ugha gS A lfoZ l çfØ;k ds fy, gks .
  • Page 25 ba t u dh lfoZ l SERVICING YOUR ENGINE ,;j Dyhuj AIR CLEANER   lkQ djuk Cleaning  a. Open the air cleaner cover nut and remove air cleaner cover. ,;j Dyhuj doj uV dks [kks f y;s vkS j ,;j Dyhuj doj fudkfy,A ...
  • Page 26 ba t u dh lfoZ l SERVICING YOUR ENGINE d. Wipe dirt from the air cleaner case and cover using a moist rag. Be careful to prevent dirt from entering the air duct that leads to the carburetor. ,;j Dyhuj ds l ls xa n dks gYds xhys diMs ls lk djs a ] è;ku j[ks a dh xa n ,;j MDV ds tfj;s dkjcks j s V j es a u pyh tk,s A e.
  • Page 27 ba t u dh lfoZ l SERVICING YOUR ENGINE Ãa / ku Òjuk REFUELING Refuel in a well ventilated area with the engine stopped. If the engine has been running, allow it to cool first. Never refuel the engine inside a building where petrol fumes may reach flames or sparks.
  • Page 28 ba t u dh lfoZ l SERVICING YOUR ENGINE ENGINE OIL ba t u vkW ; y Oil is a major factor affecting performance and service life. Use 4-stroke automotive detergent oil. ba t u vkW ; y] ba t u dh dk;Z { kerk vkS j dk;Z l hek dks iz H kkfor djrk gS A 4&LVª k s d eks V j okgu fMVts ±...
  • Page 29 ba t u dh lfoZ l SERVICING YOUR ENGINE vkW ; y cnyuk OIL CHANGE Drain the used oil while the engine is warm. Warm oil drains quickly and completely. tc ba t u xeZ gks ¼bLrs e ky fd;k x;k½] ba t u vkW y dks fudkys a A xeZ vkW ;...

  • Page 30: Transporting & Storage

    TRANSPORTING & STORAGE ifjogu ,oa Hka M kj.k djuk ifjogu Transporting If the engine has been used, allow it cool for at least 15 minutes. A hot engine and exhaust system can burn you and can ignite some material. When transporting the engine, turn the engine switch and fuel valve lever to the OFF position, and keep the engine on a level surface to reduce the possibility of the fuel leakage.
  • Page 31 ifjogu ,oa Hka M kj.k djuk TRANSPORTING & STORAGE C. After all the fuel has drained, tighten the carburetor drain screw securely and turn the fuel valve lever to the OFF position. tc iw j k Ãa / ku fudy tk;s a rks dkjcks j s V j Mª s u LØw dks dl ns a A vkS j ¶;w y okYo fyoj dks vkW Q iks f t'ku es a dj ns a A 3.

  • Page 32: Troubleshooting

    Fuel filter restricted Replace or repair faulty Take engine to an authorized carburetor malfunction, components as necessary. Honda servicing dealer, or refer ignition malfunction, [kjkc iq t ks Z dks Bhd djs a ;k to shop manual. valve stuck, etc.
  • Page 33 V ª k s y Mkyk gS A Take engine to an Fuel filter restricted Replace or repair faulty carburetor malfunction, components as necessary. authorized Honda ignition malfunction, servicing dealer, or [kjkc iq t ks Z dks Bhd djs a valve stuck, etc. refer to shop manual ;k cnys a A...

  • Page 34: Technical Information

    rduhdh tkudkjh TECHNICAL INFORMATION Serial Number Location de la [ ;k LFkku ENGINE NUMBER FRAME NUMBER b a t u dz eka d Qz s e dz eka d Specifications fof'k"Vrk,a EkW k My Model ba t u Engine th-,Dl 80 GX80 vk;ke Dimensions...
  • Page 35 rduhdh tkudkjh TECHNICAL INFORMATION EkW k My Model ba t u Engine GX80 th-,Dl 80 Dual Type - Foam and Paper Air Cleaner M~ ; w y iz d kj - Qks e vkS j is i j ,;j Dyhuj Fuel Tank Capacity (in Litres) ¶;w y VS a d {kerk (yhVj es a ) Lubricating Oil capacity (in Litres)
  • Page 36 rduhdh tkudkjh TECHNICAL INFORMATION Dimentional Drawings vk;keh fp«k ¼Mk;es a ' kuy Mª ‚ ba x ½ All dimensions are in mm lÒh vk;ke fe-eh- es a gS a SPEED CONTROL LEVER IDLE 22mm (STROKE) 84mm 42.5mm 3-9mm x 14mm SPEED (SLOT) 275mm...
  • Page 37 rduhdh tkudkjh TECHNICAL INFORMATION Performance Curve ijQ¨jes a l doZ (lbf.ft) (N.m) NET TORQUE (kw) (HP) RECOMMENDED OPERATING SPEED RANGE 2000 2500 3000 3600 ENGINE SPEED (rpm)

  • Page 38: Warranty Policy

    ENGINE free from any manufacturing defect. In the event of failure, any Honda authorised dealer will repair or replace, free of charge, any part of the set as per norms laid down by the company. The company's decision shall be final and binding.

  • Page 39: Okj.vh Ikw F Ylh

    okj.Vh ikW f ylh WARRANTY POLICY Presentation of this warranty & free service coupon booklet. bl okj.Vh vkS j Qz h lfoZ l dw i u cq d ys V dh iz L rq f rA Warranty does not include : okj.Vh ds vUrxZ r 'kkfey ugha gS % Normal / natural wear &...

  • Page 40: Installation & Free Services

    ¶ forj.k iw o Z fujh{k.k (ih-Mh-vkbZ - ) 1. PRE-DELIVERY INSPECTION (P.D.I.) - A pre delivery inspection is provided by Honda Authorised dealer so that you can enjoy longer trouble free ENGINE life. gks Mk ds Mhyj }kjk ba t u dh la L Fkkiu iw o Z tk¡...
  • Page 41 gks . Mk lh,y ikW o j iz k s M DV~ l fyfeVs M vkW f Ql lw p h eq [ ; dk;kZ y ;% Hkq o us ' oj HEAD OFFICE Plot No.5, Sector-41, Kasna, Greater Noida Industrial Development Area, Distt.

  • Page 42: List Of Area Offices

    vkW f Ql lw p h List of Offices fnYyh dks y dkrk IykW V u-5] lS D Vj&41] dkluk] xz s V j uks , Mk ba U MLVª h ;y Ms o yies U V ,fj;k] NBh ea f ty] 15 ,u us y h ls u xq I rk ljfu ft- xkS r e cq ) uxj &...
  • Page 47 Observe the local laws or regulations or consult your authorized Honda dealer to dispose of these parts. Please dispose of used engine oil in a manner that is compatible with the environment.
  • Page 48 Honda Siel Power Products Limited To access information about Regd. Off. : 409, DLF Tower B, Operations, Maintenance & Jasola Commercial Complex, New Delhi -110 025. Troubleshooting, please visit: : L40103DL2004PLC203950 www.hppsv.com/IND/ or scan E-mail ho.mgt@hspp.com www.hondasielpower.com Website 1800 11 2323 Tel.

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