Page 1
Wireless equipment for Torque wrench Transmitter TW-510T Instruction Manual V2.50 Please use this Instruction manual correctly on reading well. Please keep it carefully to be able to read immediately, when required.
Page 3
To use this product in safety and comfort, (Be sure toread) Thank you very much for purchasing our product. This operation manual contains the precautions necessary for preventing an accident caused by the use in an improper ways. Read it carefully while thoroughly understanding the meanings of pictorial symbols. Using in an improper way while ignoring this pictorial symbol might !...
Page 4
! Warning ■ For handling this machine: ● Do not use this product for the application needing the high reliability related to human lives. ● Do not use this product in a place where it is uncertain about whether or not radio waves reach.
Page 5
Descriptions of Product number label Model Product number Logo mark Transmit frequency ID No. R2:259.55MHz Stamped when set before shipped R4:259.65MHz...
Contents 1.General descriptions......................1 1-1.Features ........................1 2.Specifications ........................2 3.Name of each section ......................3 4.Dimensional drawing ......................5 5.To install on the Torque wrench ................... 6 5-1.Preparation for installation .................... 6 5-2.Installation ........................8 6.To change the ID setting ..................... 11 6-1.Displaying method of ID ....................
Transmitter TW-510T” (hereinafter specified as “TW-510T”). Thoroughly read through this manual before use to correctly operate. Once the TW-510T is mounted on the Torque wrench with Limit switch (LS), the tightening completion signal of Torque wrench can be transmitted to each series of our TW-510R.
2.Specifications 2.Specifications Items Specification Remarks 259.55MHz Frequency 259.65MHz Intensity of Electric intensity at 3m distance is 500μV/m or less Weak radio wave radio wave Modulation Binary FSK by the direct modulation method Transmission Unidirectional transmission method 14-bit/1-frame Transmit data 1-shot Approximate 7-9frame transmission Limit SW×1 SS-01GL(Omron)...
3.Name of each section 3.Name of each section TEST SW Product No label Battery check windows Case fixing screw Fixing screw...
Page 10
3.Name of each section DIP SW for ID setting Battery CR2032 Packing Silicon caulking for fixing board Battery case Limit SW(SS-01GL) Battery holder Seat...
5.To install on the Torque wrench 5.To install on the Torque wrench 5-1.Preparation for installation 1)Check the parts necessary for installation. Torque wrench with Limit SW(LS) (User shall prepare) Note)Depending on the type of Torque wrench, transmitter may not be installed. Contact our sales office. Transmitter and a set of accessories Set Screw×1 Seat ×1...
Page 13
5.To install on the Torque wrench 3)Remove the Cover and Limit SW. 2.Remove two hexagon socket head bolts, and remove the Limit SW. 1.Remove four fixing screws, and remove the cover. Because the limit SW mounted with Torque wrench as standard has the different current capacity, do not use it.
5.To install on the Torque wrench 5-2.Installation 1)To install the Seat -Fix the Seat with four fixing screws. -For the application with heavy oil mist, fill up the caulking agent between Wrench seat and Seat and also between Wrench shaft and Wrench seat to protect the internal board.
Page 15
5.To install on the Torque wrench 4)Hook the Transmitter on the Case holder of Seat, set it with an attention being paid not to bite the cord, and fix it with the set screw as firmly pushing the case. Case holder <Installation and confirmation method of Limit switch>...
Page 16
5.To install on the Torque wrench 6. It's confirmed whether it receives in its state and normally outputs. It's confirmed once again whether the lever location isn't forced too much. 7. A case of TW-510T is covered, and it's confirmed whether a receiver normally receives.
6.To change the ID setting 6.To change the ID setting 6-1.Displaying method of ID The ID is normally addressed in decimal notation, however, for setting, convert it into binary notation and set it with the DIP Switch. The following figure shows the case where each bit of DIP switch is set in decimal notation.
6.To change the ID setting 6-2.To change the ID setting Pull out the fixing screw of Transmitter, and disassemble the main body from the Seat. Change the ID of Transmitter according to the Display stated in previous page. Verify that Receiver is set in the same contents as well. Set the lever of Dip Switch using the sharp edge like Prick punch.
7.Operational methods 7.Operation methods 7-1.To test the Transmitter ・ Push the Test switch of Transmitter using the edge of ball-point pen. (LED is lit on Battery check window and data for one shot is transmitted.) ・ Verify the Transmitter for LED lighting conditions through the Battery check window.
7.Operational methods 7-2.Operating timing ・The following figure shows the operating timing of Limit switch/Transmitter. Limit switch: Set the Limit switch ON time at 10mS or over. Keep 10mS or over in shot interval. 350mS or over(*1) Transmitter Electric wave is emitted for about 300mS. ・The TW-510 model enables the transmission at the interval of 350mS or over.
7.Operational methods 7-3.To replace the battery Pull out the fixing screw from Transmitter, and disassemble it from the Seat. <Installation and removing the coin battery for transmitter> ●Installation the coin battery for transmitter "+ terminal side" of a coin battery (CR2032) is turned up.A coin battery is previously inserted in a gilding terminal part like following figure ②.
Page 22
7.Operational methods ●Removing the coin battery for transmitter When removing a coin battery by exchange etc., as a tip is not sharp and shown in the following figure①, It inserts so that the bottom portion of a battery may be raised lightly. As shown in the following figure②, a battery removes from the pawl of a gilding terminal part.
8.Precautions during use 8.Precautions during use ・This machine is the precision equipment covered with plastic frame. Do not give an excessive impact. ・Use a care during setting as the Dip Switch for setting ID can be easily damaged. Carefully make setting using the edged tool like Prick punch. ・Shift the battery to the arrow mark side before disconnecting the battery.
9.Troubleshooting 9.Troubleshooting 〔Normal communication does not run〕 ◇ Is the battery used up? : Depress the test SW to check if battery check LED lights on. ◇ Are “Radio frequency and ID” different from those of Receiver? : Check the Receive for its channel and ID. ◇...
10.Warranty 10.Warranty The provisions of warranty are set forth by us for warranty of the product after shipment so that the product can be used with a sense of security after purchased. In case our product is out of order, we will provide repair or replacement under the provisions of warranty.
Page 26
10.Warranty 7. Replacement of consumables and limited-life items (including batteries). Consumables and limited-life items include, but not limited to: (1) Switches (limit switches, pushbutton switches, or the like) (2) Battery cells or batteries (dry batteries, button batteries, or the like) (3) Other items subject to consumption or limitation of life caused by use.
Page 27
10.Warranty ●In such cases where you request a trip to your place for repair or need substitute devices during the warranty period, please contact the outlet store through which you purchased the product or our Sales Office. We will correspond for a fee.
Page 28
11.Option 11.Option The Protective cover case (for value) is available as an option to the Transmitter. Model TW-510C-1 TW-510C-2 ≒38mm ≒45mm Material : Transparent soft polyvinyl chloride Size : Reference value Example of installation...
Need help?
Do you have a question about the TW-510T and is the answer not in the manual?
Questions and answers