Automatic Transmission And A/T Differential - Honda Accord 2008 Manual

Standards and Service Limits
Automatic Transmission and A/T Differential (cont'd)
I t e m M e a s u r e m e n t Qualification S t a n d a r d or N e w S e r v i c e L i m i t
C l u t c h ( c o n t ' d ) 2 n d , 3 r d , 4 t h , 5 t h c l u t c h e n d - p l a t e
t h i c k n e s s
M a r k 1 2.1 m m (0.083 in.) W h e n d i s c o l o r e d
M a r k 2 2.2 m m (0.087 in.) W h e n d i s c o l o r e d
M a r k 3 2.3 m m (0.091 in.) W h e n d i s c o l o r e d
M a r k * 2.4 m m (0.094 in.) W h e n d i s c o l o r e d
M a r k 5 2.5 m m (0.098 in.) W h e n d i s c o l o r e d
M a r k 6 2.6 m m (0.102 in.) W h e n d i s c o l o r e d
M a r k 7
2.7 m m (0.106 in.) W h e n d i s c o l o r e d
M a r k 8 2.8 m m (0.110 in.)
W h e n d i s c o l o r e d
M a r k 9 2.9 m m (0.114 in.) W h e n d i s c o l o r e d
S t a t o r s h a f t I.D. at n e e d l e b e a r i n g c o n t a c t area T o r q u e c o n v e r t e r
s i d e
2 7 . 0 0 0 - 2 7 . 0 2 1 m m ( 1 . 0 6 3 - 1 . 0 6 4 in.) W h e n w o r n o r
d a m a g e d
A T F p u m p s i d e 3 1 . 0 0 0 - 3 1 . 0 2 5 m m ( 1 . 2 2 0 - 1 . 2 2 1 in.)
I.D. at m a i n s h a f t s e a l i n g r i n g c o n t a c t
a r e a
3 1 . 0 0 0 - 3 1 . 0 2 5 m m ( 1 . 2 2 0 - 1 . 2 2 1 in.) 31.05 m m (1.222 in.)
A T F p u m p A T F p u m p t h r u s t c l e a r a n c e 0 . 0 3 - 0 . 0 6 m m ( 0 . 0 0 1 - 0 . 0 0 2 in.)
0.07 m m (0.003 in.)
C l e a r a n c e b e t w e e n A T F p u m p g e a r
a n d b o d y
D r i v e g e a r 0 . 2 1 0 - 0 . 2 6 5 m m ( 0 . 0 0 8 - 0 . 0 1 0 in.)
D r i v e n g e a r 0 . 0 7 0 - 0 . 1 2 5 m m ( 0 . 0 0 3 - 0 . 0 0 5 in.)
A T F p u m p d r i v e n g e a r I.D. 1 4 . 0 1 6 - 1 4 . 0 3 4 m m ( 0 . 5 5 1 8 - 0 . 5 5 2 5 in.) W h e n w o r n o r
d a m a g e d
A T F p u m p d r i v e n g e a r s h a f t O.D. 1 3 . 9 8 0 - 1 3 . 9 9 0 m m ( 0 . 5 5 0 4 - 0 . 5 5 0 8 in.) W h e n w o r n o r
d a m a g e d
R e v e r s e s h i f t
f o r k
F o r k f i n g e r t h i c k n e s s 5 . 9 0 - 6 . 0 0 m m ( 0 . 2 3 2 - 0 . 2 3 6 in.) 5.4 m m (0.213 in.)
Park g e a r a n d
p a w l
W h e n w o r n o r
d a m a g e d
R e g u l a t o r v a l v e
b o d y
S h i f t f o r k s h a f t b o r e I.D. 1 4 . 0 0 0 - 1 4 . 0 1 0 m m ( 0 . 5 5 1 2 - 0 . 5 5 1 6 i n . !
S h i f t f o r k s h a f t / s e r v o v a l v e b o r e I.D. 3 7 . 0 0 0 - 3 7 . 0 3 9 m m ( 1 . 4 5 6 7 - 1 . 4 5 8 2 in.) 3 7 . 0 4 5 m m (1.4585 in.)
M a i n s h a f t s e a l i n g r i n g c o n t a c t I.D. 3 1 . 0 0 0 - 3 1 . 0 2 5 m m ( 1 . 2 2 0 - 1 . 2 2 1 in.) 31.05 m m (1.222 in.)
M a i n v a l v e b o d y I n t e r m e d i a r y s h a f t s e a l i n g r i n g c o n t a c t
I.D.
3 5 . 0 0 0 - 3 5 . 0 2 5 m m ( 1 . 3 7 8 0 - 1 . 3 7 8 9 in.) 35.05 m m (1.3799 in.)
A T F g u i d e c o l l a r S e c o n d a r y s h a f t s e a l i n g r i n g c o n t a c t
I.D.
2 9 . 0 0 0 - 2 9 . 0 2 1 m m ( 1 . 1 4 1 7 - 1 . 1 4 2 6 i n . ! 29.05 m m (1.1437 in.)
M a i n s h a f t D i a m e t e r at s t a t o r s h a f t n e e d l e b e a r i n g
c o n t a c t area
2 2 . 9 8 4 - 2 3 . 0 0 0 m m ( 0 . 9 0 4 9 - 0 . 9 0 5 5 in.! W h e n w o r n o r
d a m a g e d
5 t h g e a r c o l l a r d i a m e t e r at n e e d l e
b e a r i n g c o n t a c t area
3 9 . 9 8 1 - 3 9 . 9 9 1 m m ( 1 . 5 7 4 1 - 1 . 5 7 4 4 in.) W h e n w o r n o r
d a m a g e d
5 t h g e a r c o l l a r l e n g t h 4 8 . 7 - 4 8 . 8 m m ( 1 . 9 1 7 - 1 . 9 2 1 in.)
5 t h g e a r c o l l a r f l a n g e t h i c k n e s s 4 . 5 - 4 . 7 m m ( 0 . 1 8 — 0 . 1 9 in.) W h e n w o r n o r
d a m a g e d
5 t h g e a r I.D. 4 6 . 0 0 0 — 4 6 . 0 1 6 m m ( 1 . 8 1 1 0 — 1 . 8 1 1 6 in.) W h e n w o r n o r
d a m a g e d
5 t h g e a r a x i a l c l e a r a n c e 0 . 1 0 - 0 . 2 2 m m ( 0 . 0 0 4 - 0 . 0 0 9 in.)
S e a l i n g r i n g t h i c k n e s s 1 . 9 0 - 1 . 9 6 m m ( 0 . 0 7 5 - 0 . 0 7 7 in.) 1.85 m m (0.073 in.)
S e a l i n g r i n g g r o o v e w i d t h 2 . 0 2 5 - 2 . 0 6 0 m m ( 0 . 0 8 0 - 0 . 0 8 1 in.) 2.08 m m (0.082 in.)
2-10