Shini STM-PW Series Manual
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Shini STM-PW Series Manual

Shini STM-PW Series Manual

High temp. water heater
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STM-PW
Series
High Temp. Water Heater
Date: Apr. 2013
Version: Ver.B (English)

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Summary of Contents for Shini STM-PW Series

  • Page 1 STM-PW Series High Temp. Water Heater Date: Apr. 2013 Version: Ver.B (English)

  • Page 3: Table Of Contents

    Contents General Description .................. 7 1.1 Coding Principle ................... 8 1.2 Feature....................8 1.3 Technical Specifications..............10 1.3.1 Specification ................10 1.3.2 Pump Performance..............11 1.3.3 Reference Formula of Mould Controllers Model Selection..11 1.4 Safety Regulations ................12 1.4.1 Safety Signs and Labels ............12 1.4.2 Signs and Labels ..............
  • Page 4 2.4.1 Overload Relay................ 32 2.5 Operation Procedures ................ 33 2.5.1 Installation steps for options water manifold (dewaxing)..33 2.5.2 Installation steps for options water manifold (welding)..... 33 Installation and Debugging..............35 3.1 Installation Space................35 3.2 Mould and Water Coupling..............35 3.3 Power Supply ..................
  • Page 5 Table Index Table 1-1：Specification................... 10 Table 2-4：Parts List (STM-940-HPW) ............20 Table 2-1：Electrical Components List (STM-940HPW 230V)......26 Table 2-2：Electrical Components List (STM-940HPW 400V)......31 Picture Index Picture 1-1：Pump Performance ..............11 Picture 2-1：STM-HPW Working Principle............18 Picture 2-2：Assembly Drawing (STM-940-HPW)..........19 Picture 2-3：Pump ...................
  • Page 6 Picture 6-3：Open the Covers 3............... 46 Picture 6-4：Y Type Strainer................46 Picture 6-5：Solenoid Valve................47 Picture 6-6：Pipe Heater 1................47 Picture 6-7：Pipe Heater 2................47 Picture 6-8：Pipe Heater 3................48 6(50)

  • Page 7: General Description

    1. General Description Read this manual carefully before operation to prevent damage of the machine or personal injuries. STM-HPW series water heater have both standard and high temperature models, which are used to heat up the mould and maintain temperature, they can be used in other similar applications as well.

  • Page 8: Coding Principle

    1.1 Coding Principle 1.2 Feature 1) Standard configuration ● P.I.D. multi-stage temperature control system can maintain an mould temperature with accuracy of ±0.5℃. ● Adopts high efficiency water cycle pump, with which precise moulds and mould loop with minor diameter can achieve precise temperature control and high efficient heat exchange.
  • Page 9 Chapter 6, which contains service instructions intended for service engineers. Other chapters contain instructions for the daily operator. Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine. We shall not be liable for any damage caused by unauthorized change of the machine.

  • Page 10: Technical Specifications

    1.3 Technical Specifications 1.3.1 Specification Table 1-1：Specification Max. pump Max. pump Heating Tank(L) Mould Inlet / Dimensions Max. Heater Pump (kw) Coonling Weight pressure flow (L/min) chamber coupling* Outlet (mm) Model temp. (kw) (50/60Hz) (bar) method (kg) Heat Cooli (50/60Hz) number (inch) (inch)

  • Page 11: Pump Performance

    1.3.2 Pump Performance Picture 1-1：Pump Performance 1.3.3 Reference Formula of Mould Controllers Model Selection Heater Power (kW) = mould weight (kg) × mould specific heat (kcal/kg ) × ℃ temperature difference between mould and environment ( ) × safety coefficient ℃...

  • Page 12: Safety Regulations

    1.4 Safety Regulations Strictly abide by the following safety regulations to prevent damage of the machine or personal injuries. 1.4.1 Safety Signs and Labels Danger! The unit is designed to endure high temp, and high pressure. For safe operation, do not remove the covers or switches. Attention! The unit should be operated by qualified personnel only.

  • Page 13: Signs And Labels

    1.4.2 Signs and Labels Regularly clean the filter screen in the copper screw to avoid blockage and as well ensure an excellent working performance. This is to indicate motor rotating direction. When phase reversal happens, the alarm sounds and indicator on control panel will indicate.

  • Page 14: Operation Regulations

    1. To maintain temperature consistency, cooling water pressure must be higher than 2 bar at all time, but should never exceed 5 bar in any case. 2. Clean Y-shape Cooling Water Strainer periodically to ensure perfect cooling capacity. Water inlet: inlet for replenishing water and cooling water.

  • Page 15: Transportation And Storage Of The Machine

    1.4.4 Transportation and Storage of the Machine Transportation 1) STM-PW series standard oil heater are packed in crates or plywood cases with wooden pallet at the bottom, suitable for quick positioning by fork lift. 2) After unpacked, castors equipped on the machine can be used for ease of movement.
  • Page 16 water to avoid potential troubles caused by the water. 4) Plastic film should be used to protect the machine from dust and rains. Working environment The machine should be operated: 1) Indoors in a dry environment with maximum temperature +45℃ and humidity not more than 80%.

  • Page 17: Exemption Clause

    Shini (including employees and agents). Shini is exempted from liability for any costs, fees, claims and losses caused by reasons below: 1. Any careless or man-made installations, operation and maintenances upon machines without referring to the Manual prior to machine using.

  • Page 18: Structure Characteristics And Working Principle

    Structure Characteristics and Working Principle 2.1 Working Principle Picture 2-1：STM-HPW Working Principle The high temperature water from the mould returns to pump and then flows to heater after being pressurized. Then it will be heated and flow to the mould again.

  • Page 19: Assembly Drawing

    2.2 Assembly Drawing 2.2.1 Assembly Drawing (STM-940-HPW) Remarks: Please refer to material list 2.2.2 for specific explanation of the Arabic numbers in parts drawing. Picture 2-2：Assembly Drawing (STM-940-HPW) 19(50)

  • Page 20: Parts List (Stm-940-Hpw)

    2.2.2 Parts List (STM-940-HPW) Table 2-4：Parts List (STM-940-HPW) Name Part No. Name Part No. Copper Teflon pipe male Door plate BH12030800610 elbow 3/8PT×3/8HL Main power switch* YE10200300000 Solemoid valve *3/8” YE32331000000 Fixed plate of cable Copper pipe coupler BH12030800110 clamp 3/8PT×3/8PT Copper Teflon pipe Screw M6...

  • Page 21: Pump

    Name Part No. Name Part No. Safety valve contactor BH13060702110 EGO units BH90115000050 Copper Teflon pipe BH12010400510 Braking caster YW03000300000 contactor 1/4PT×3/8HL Movable caster YW03000300200 Exhaust fan+air mesh YM60922500100 * means possible broken parts. ** means easy broken part. and spare backup is suggested. Please confirm the version of manual before placing the purchase order to guarantee that the item number of the spare part is in accordance with the real object.

  • Page 22: Electrical Diagram

    2.3 Electrical Diagram 2.3.1 Main Circuit (STM-940HPW 230V) Picture 2-4：Main Circuit (STM-940HPW 230V) 22(50)

  • Page 23: Control Circuit (Stm-940Hpw 230V)

    2.3.2 Control Circuit (STM-940HPW 230V) Picture 2-5：Control Circuit (STM-HPW 230V) 23(50)

  • Page 24: Thermocouple And Terminal Layout (Stm-940Hpw 230V)

    2.3.3 Thermocouple and Terminal Layout (STM-940HPW 230V) Picture 2-6：Thermocouple and Terminal Layout (STM-HPW 230V) 24(50)

  • Page 25: Electrical Components Layout (Stm-940Hpw 230V)

    2.3.4 Electrical Components Layout (STM-940HPW 230V) Picture 2-7：Electrical Components Layout (STM-HPW 230V) 25(50)

  • Page 26: Electrical Components List (Stm-940Hpw 230V)

    2.3.5 Electrical Components List (STM-940HPW 230V) Table 2-1：Electrical Components List (STM-940HPW 230V) Symbol Name Specification Part NO. Main switch YE10250400000 Circuit_breakers* YE40606000000 Excitation break away YE40023560000 Contactors* 230V 50/60Hz YE00601721000 Auxiliary contact terminal YE00691110000 Contactors* 230V 50/60Hz YE00602722000 Overload relays* 11~16A YE01611640000 Fuse box...

  • Page 27: Main Circuit (Stm-940Hpw 400V)

    2.3.6 Main Circuit (STM-940HPW 400V) Picture 2-8：Main Circuit (STM-940HPW 400V) 27(50)

  • Page 28: Control Circuit (Stm-940Hpw 400V)

    2.3.7 Control Circuit (STM-940HPW 400V) Picture 2-9：Control Circuit (STM-HPW 400V) 28(50)

  • Page 29: Thermocouple And Terminal Layout (Stm-940Hpw 230V)

    2.3.8 Thermocouple and Terminal Layout (STM-940HPW 230V) Picture 2-10：Thermocouple and Terminal Layout (STM-HPW 400V) 29(50)

  • Page 30: Electrical Components Layout (Stm-940Hpw 400V)

    2.3.9 Electrical Components Layout (STM-940HPW 400V) Picture 2-11：Electrical Components Layout (STM-HPW 400V) 30(50)

  • Page 31: Electrical Components List (Stm-940Hpw 400V)

    2.3.10 Electrical Components List (STM-940HPW 400V) Table 2-2：Electrical Components List (STM-940HPW 400V) Symbol Name Specification Part NO. Main switch YE10125250000 Circuit_breakers* YE40603200000 Excitation break away YE40023560000 Contactors* 230V 50/60Hz YE00601521000 Auxiliary contact terminal YE00691110000 Contactors* 230V 50/60Hz YE00602522000 Overload relays* 5.8~8A YE01160550000 Transformer...

  • Page 32: Main Electrical Components Description

    2.4 Main Electrical Components Description 2.4.1 Overload Relay At delivery, the overload relay is set for mannual reset. (the reset button pointing to H). Manually reset the relay at the tripping of the switch. When motor overload occurs, stop the machine, then check and solve the problem. After that open the door of control box, press down the reset button of overload relay (if you can not press down the reset button, wait for one minute).

  • Page 33: Operation Procedures

    2.5 Operation Procedures 2.5.1 Installation steps for options water manifold (dewaxing) 1) Install copper joint to the level valve. 2) Install level valve with copper joint to the dewaxing water manifold. 3) Install water manifold to the machine. 4) Install Teflon to copper joint. Note! For the operating temperature not higher than 200℃, Teflon with temperature resistance 200℃...
  • Page 34 1) Install copper joint to the level valve. 2) Install level valve with copper joint to the welding water manifold. 3) Install water manifold to the machine. 4) Connect water manifold with manifold joint via screws. 5) Install Teflon to copper joint. Note! For the operating temperature not higher than 200℃, Teflon with temperature resistance 200℃...

  • Page 35: Installation And Debugging

    Installation and Debugging 3.1 Installation Space During installation of the machine, keep at least 500mm installation space around the machine as shown by the picture. Do not install the machine in a position crowded with other objects. This would cause inconvenience to operation, maintenance and repair.

  • Page 36: Power Supply

    2) Unused mould couplings can be connected with each other by a teflon pipe, as shown in. Picture 3-3：Mould and Water Couplings 2 Note! Cooling water inlet and outlet as shown by the Figure. Please do not connect reversely. Please connect the coolng water outlet with high temperature resistant pipe when temperature is above 100℃.

  • Page 37: Operation Guide

    Operation Guide Control Panel Picture 4-1：Control Panel Table 4-1：Control Panel Name Functions Remarks Connect the machine with Power supply power supply and turn on Note! Do not remove any electrical parts indicator main switch. This indicator or terminals after the power is on. turns green.

  • Page 38: Machine Startup

    Name Functions Remarks Check that if motor shaft is blocked or the bearing is broken or setting current of overload relay is too low. After the problems solved, wait for one minute and When motor current then press the blue RESET button to exceeds the limits, the reset the overload relay and clear the Motor overload alarm...

  • Page 39: Picture 4-2：Machine Startup 1

    Picture 4-2：Machine Startup 1 5) Turn on the pump switch to start the pump. 6) Turn on the heater switch. 7) Set mould temperature (if it is already set, neglect this step.) Press set the temperature. Picture 4-3：Machine Startup 2 8) Overtemperature setup for system cooling: set as +1℃...

  • Page 40: Stop The Machine

    Stop the Machine 1) Switch off heater power. 2) Wait until oil temperature falls below 50℃, turn off pump switch. 3) Turn off main switch. Warning! When main switch is turned on, be careful of electrical shock. Note! Note! Pump motor rotating direction should be the same as indicated. Note! In order to prolong machine life, please do as above steps to turn on and off the machine.

  • Page 41: Keys On Control Panel

    ● Setting value: Display set temperature value or parameter value, or display input value when you set parameters. ● Operation indicator 1. ALM1 (alarm 1) This indicator becomes bright to indicate that heater 2 has stopped working. Alarm 1 function is used to control pipe heater 2. When actual temperaure is 5℃...

  • Page 42: Comfirm Your Setting

    Press to choose a parameter or switch to next parameter. Picture 4-5：Choose a Parameter 4.4.4 Comfirm Your Setting 1) Press to come back to the first parameter if current screen shows the last parameter. 2) Press to adjust the value of parameters. Keep the parameter unchanged for at least 2 seconds or press to confirm your setting.

  • Page 43: Trouble-Shooting

    Trouble-shooting Failures Possible reasons Solutions Did not connect through power Connect through power supply. LCD displays nothing supply. Replace main switch. after switch on power Main switch broken. Check electrical wires. and press ON/OFF Power supply wires problems. Fix the fuse. key.
  • Page 44 Failures Possible reasons Solutions Short circuit of main circuit. Circuit breaker tripping Transformer short circuit or Check electrical wire. off at turning on main connected with earth wire. Replace circuit breaker. switch. Problems of circuit breaker. Circuit breaker tripping Pump motor coil short circuit. Check pump motor.

  • Page 45: Maintenance And Repair

    Maintenance and Repair Pay attention to the following rules during maintenance: 1) Please reduce the temperature to room temperature (below50℃), cut off power supply and drain oil and water first while inspecting the machine; carry out operations with safety gloves on after complete confirmation of spaces for inspection and maintenance.

  • Page 46: Y Type Strainer

    2) Take down the side covers. (Refer to the pictures below) Picture 6-2：Open the Covers 2 3) Open the cover of control box. Screw off two butterfly screws to unlock the cover. (Refer to the pictures below) Picture 6-3：Open the Covers 3 6.2 Y Type Strainer 1) Clean soft water should be used as cooling water.

  • Page 47: Solenoid Valve

    6.3 Solenoid Valve Replace solenoid valve: 1) Open machine top cover. 2) Take down right side cover. 3) Unfix the solenoid valve for replacement. 4) Install the covers in a reverse order. Picture 6-5：Solenoid Valve 6.4 Pipe Heater 1) Open machine rear cover door. (Refer to pictures below) Picture 6-6：Pipe Heater 1 2) Unlock heater cap.

  • Page 48: Displayer Terminal Connecting Diagram

    3) Unlock the screws of pipe heater to take it out. (Refer to the pictures below.) Picture 6-8：Pipe Heater 3 4) Install the pipe heater in a reverse order. 6.5 Displayer Terminal Connecting Diagram ① DI TERMINAL 1, 2: Run/stop di terminal ②...

  • Page 49: Maintenance Schedule

    6.6 Maintenance Schedule 6.6.1 About the Machine Model Manufacture date Voltage Ф Frequency Power 6.6.2 Installation & Inspection Check the installation space is enough as required. Check the pipes are correctly connected. Electrical installation Voltage: Fuse melting current: 1 Phase 3 Phase Check phase sequence of power supply.

  • Page 50: Yearly Checking

    Replace the hot kerosene with a using temperature above 120~160 degree 6.6.7 Yearly Checking Replace the hot kerosene with a using temperature above 120 degree 6.6.8 3 year Checking PC board renewal. No fuse breaker renewal. Note: 1. Y-type filter has the function of filling water cooling protection effect, be sure the waterway are clear to avoid cooling failure.

This manual is also suitable for:

Stm-hpw seriesStm-940hpwStm-913-hpwStm-607-hpwStm-1213-hpw

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