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Fervi 0260 Operation And Maintenance Manual

With drive belt
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OPERATION AND
MAINTENANCE MANUAL
Drill press with drive belt
Art. 0260
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

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  • Page 1 OPERATION AND MAINTENANCE MANUAL Drill press with drive belt Art. 0260 TRANSLATION OF THE ORIGINAL INSTRUCTIONS...
  • Page 2 Manual on the date of its issuance (shown in this page). On the other hand, the machine may also be subject to important technical changes in the future, without the manual being updated. Therefore, contact FERVI for information about modifications that may have been implemented. REV. 2...

  • Page 3: Table Of Contents

    MACCHINE E ACCESSORI CONTENTS INTRODUCTION ..................5 Preface .......................... 6 GENERAL SAFETY WARNINGS ..............7 General safety rules for machine tools ................7 Safety regulations for drills ................... 8 Safety regulations regarding the electric system of machine-tools ....... 9 Technical Assistance ..................... 9 Other provisions ......................
  • Page 4 MACCHINE E ACCESSORI Mounting the spindle cone and the spindle ..............30 Mounting of the LED lamp ................... 32 Mounting of the spindle guard ..................33 OPERATION ..................... 36 Preliminary checks ...................... 36 Funzionamento manuale ..................... 36 MAINTENANCE ..................37 10.1 Routine maintenance ....................

  • Page 5: Introduction

    The purpose of this manual is to convey the necessary knowledge for the use and maintenance of Drill press with drive belt Art. 0260 and to create a sense of responsibility and knowledge of the capabilities and limits of this machine entrusted to the operator.

  • Page 6: Preface

    1.1 Preface For a safe and effective use of Drill press with drive belt Art. 0260, you must read this manual carefully to acquire full knowledge of the machine and the general precautions to be observed during operation.

  • Page 7: General Safety Warnings

    MACCHINE E ACCESSORI 2 GENERAL SAFETY WARNINGS 2.1 General safety rules for machine tools Risks related to Using the Machine Do NOT underestimate the risks related to the use of the machine and stay focused on the work you are carrying out. Risks related to Using the Machine Despite the implementation of all safety devices for safe use of the machine, it is necessary to take note of all the accident prevention requirements highlighted in various parts of this...

  • Page 8: Safety Regulations For Drills

    MACCHINE E ACCESSORI Keep the workplace tidy and free from hindrances; disorder causes accidents. Make sure that the work environment is forbidden to children, non-employees and animals. Do not perform tasks on the machine other than those for which it was designed. Only use the machine in the manner in which it was intended, as described in this instruction manual.

  • Page 9: Safety Regulations Regarding The Electric System Of Machine-Tools

    MACCHINE E ACCESSORI 2.3 Safety regulations regarding the electric system of machine- tools Risks associated with using the machine 1. Do not modify the electrical system in any way. Any attempt in this regard may jeopardize the operation of electrical devices, causing malfunction or accident. 2.

  • Page 10: Technical Specifications

    MACCHINE E ACCESSORI 3 TECHNICAL SPECIFICATIONS Description (unit of measurement) 0260 Self-centring chuck (mm) Morse taper CM 2 Table dimensions (mm) 290 x 290 Spindle travel (mm) Height (mm) Distance chuck-column (mm) Distance between spindle nose and table (mm) Quill (mm)

  • Page 11: Intended Use And Description Of The Machine

    MACCHINE E ACCESSORI 4 INTENDED USE AND DESCRIPTION OF THE MACHINE Pillar Drills (Art. 0260) are machine-tools designed for executing some simple mechanical operations, such as:  drilling;  boring and spot-facing. The machine is made to perform such machining of different materials, changing the tool depending on the operation to be performed and the material of the work-piece.

  • Page 12: Main Units Of The Drill

    MACCHINE E ACCESSORI Risks associated with the work environment ALWAYS comply with the instructions about the machine's work environment, especially about the safety and strength features of the surface. 4.2 Main units of the drill Figure 2 – General view Electric motor Support base Control panel...

  • Page 13: Identification Plate

    MACCHINE E ACCESSORI 4.3 Identification plate On the drill, the identification plate is located on the front of the head. Figure 3 – Identification plate 4.4 Spindle speed labels The shield of the pulley compartment (on the right hand side of the machine) carries labels that indicate the possible spindle rotation speeds and the corresponding belt-and-pulley configurations for achieving each of them.

  • Page 14: Symbolic Signs And Written Labels

    MACCHINE E ACCESSORI 4.5 Symbolic signs and written labels The drill has the following pictograms: Figura 5 – Pittogrammi Italian English ATTENZIONE!! ATTENTION!!  LEGGERE LE ISTRUZIONI PRIMA DI UTILIZZARE LA MACCHINA  PLEASE READ THE INSTRUCTIONS BEFORE USING THE MACHINE ...

  • Page 15: Description Of Controls And Adjustments

    5 DESCRIPTION OF CONTROLS AND ADJUSTMENTS 5.1 Control panel buttons and pilot lamps At the front of the Pillar Drill (Art. 0260), there are start/stop buttons and the display for the descent of the spindle. Figure 6 – Start/stop and emergency stop button Start button Pressing the green "I"...

  • Page 16: Using The Spindle Descent Display

    MACCHINE E ACCESSORI 5.2 Using the spindle descent display Figure 7 – Spindle descent display Spindle descent display The display for the descent of the spindle allows the operator to control the drilling depth in the event it is necessary to perform a blind hole or another operation that requires the utmost precision.

  • Page 17: Spindle Speed Adjustment

    MACCHINE E ACCESSORI Power button Button not enabled ZERO button Measurement unit button Risk of injury Before starting the Drill, make sure all guards are properly in place. Rotational speed measurement button By pressing the button Ref. C the drill is predisposed to measure the rotation speed of the chuck.
  • Page 18 MACCHINE E ACCESSORI 2. Lift the top shield to be able to gain access to the belts and pulleys. Figure 10 – Pulley compartment 3. To change the position of the motor belt it is sufficient to loosen the motor belt tensioning knob, then move the belt and tension it again properly using the knob.

  • Page 19: Belt Tension

    MACCHINE E ACCESSORI 5. After loosening the bolts, move the pulley so that it is possible to move the belt to the desired position, then re-tension the belt and tighten the bolts. Figure 13 – Pulley displacement. 6. Check for the correct belt tension by exerting a light pressure with your fingers. Belt tension It is very important that the belts are under tension, in order not to compromise the efficiency of the Drill.

  • Page 20: Handwheel For Vertical Displacement Of The Spindle

    MACCHINE E ACCESSORI 5.4 Handwheel for vertical displacement of the spindle On the right hand side of the head there is a handwheel for vertical (upward or downward) displacement of the spindle. For lowering the spindle, namely for approaching the tool to the work piece, fetch one of the knobs and rotate the handwheel anticlockwise;...

  • Page 21: Spindle Return Speed Adjustment

    MACCHINE E ACCESSORI 5.4.2 Spindle return speed adjustment On the left part of the drill there is an adjustment knob for the return speed of the spindle. To adjust the return speed of the spindle it is necessary to remove the screw that locks the knob (Ref.
  • Page 22 MACCHINE E ACCESSORI To adjust the table height, proceed as follows: 1. Manually loosen the locking screws (B) Figure 18 – Unlocking the screw. 2. Fetch handle (A) and turn it clockwise for raising the table, or anticlockwise for lowering it, until reaching the desired height.
  • Page 23 MACCHINE E ACCESSORI Modifying the table height and angle It is absolutely forbidden to change the work table height, or rotate it, while the spindle is moving. Moreover, the work stand can be tilted to any position from left to right. To tilt the work surface, proceed as follows: 1.

  • Page 24: Machine Safety Devices

    MACCHINE E ACCESSORI 6 MACHINE SAFETY DEVICES Accident UNDER NO CIRCUMSTANCES SHOULD PROTECTION AND SAFETY DEVICES BE MODIFIED OR REMOVED! Before using the machine, always check the condition and correct safety device operation provided by the manufacturer. 6.1 Spindle guard A polycarbonate guard protects the operator against contacts with the rotating tool or against parts ejected during the process.

  • Page 25: Pulley Compartment Guard

    MACCHINE E ACCESSORI 6.2 Pulley compartment guard A mobile guard made of metal sheet protects the operator against contacts with pulleys, belts and other moving parts of the power transmission system and of the speed change. This guard is equipped with a micro-switch, which stops the power supply to the machine when it is not in closed position (protection of the pulleys).

  • Page 26: Electrical Safety Devices

    MACCHINE E ACCESSORI Checking the Emergency Button Before starting any work on the machine, the operator must ensure that the emergency stop button works. In case of emergency In an emergency, press the red emergency button to stop the machine. 6.4 Electrical safety devices In the event of its malfunction or failure, the machine is equipped with an electric cable which has an earthing lead to protect the operator from electrocution (electric shock).

  • Page 27: Use Of Ppe

    ACCESSORI 6.5 Use of PPE Even if the Pillar Drill (Art. 0260) is equipped with safety devices, there are dangers of injury related to execution of the work. It is therefore imperative that the operator wear the following personal protective equipment before starting work: ...

  • Page 28: Installation Of The Machine

    MACCHINE E ACCESSORI 8 INSTALLATION OF THE MACHINE 8.1 Components The drill comes unassembled, the packaging contains the following parts: Figure 26 - Drill components. N° Description N° Description Drill head Support base Spindle descent handwheel lever Spindle guard Spindle extraction cutter Drive belt compartment Spindle sleeve Interlocked spindle guard...

  • Page 29: Assembly

    MACCHINE E ACCESSORI 8.2 Assembly To mount the drill properly, follow these steps: 1. Assemble the drill column to the support base using the supplied bolts, making sure to tighten them firmly. Figure 27 – Column assembly 2. Install the sliding toothed guide on the drill column, then insert the work surface support arm and the column collar.

  • Page 30: Mounting The Spindle Cone And The Spindle

    MACCHINE E ACCESSORI 4. Mount the head lock on the column. Figure 30 – Head assembly 5. Mount the handwheel levers for the descent of the spindle. Figure 31 – Installing the lever. 8.3 Mounting the spindle cone and the spindle Proceed as follows to assemble the spindle cone and the spindle: 1.
  • Page 31 MACCHINE E ACCESSORI Proceed as follows to assemble the spindle cone and the spindle: 1. Lower the spindle in order to uncover the slit on the side of the barrel. 2. Insert the spindle dismounting “knife” into the slit and beat such knife it with a hammer.

  • Page 32: Mounting Of The Led Lamp

    MACCHINE E ACCESSORI 8.4 Mounting of the LED lamp The machine is equipped with a LED lamp for the illumination of the work area. The assembly of the lamp is pretty straightforward and consist of the following phases: 1. Connect the power cable of the lamp to the machine connector.

  • Page 33: Mounting Of The Spindle Guard

    MACCHINE E ACCESSORI 8.5 Mounting of the spindle guard The drill is equipped with a polycarbonate spindle guard that prevents the ejection of scraps and protect the operator from sudden failures. The guard assembly is composed by various parts:  The micro switch assembly and the rotation system ...
  • Page 34 MACCHINE E ACCESSORI 3. Arrange on a table all the remaining parts of the guard assembly Figure 39 – Guard mounting parts 4. Mount the two brackets for the fitment of the polycarbonate guard to the bar with the supplied screws. The two brackets must be mounted facing backwards in order to put the guard as close as possible to the spindle.
  • Page 35 MACCHINE E ACCESSORI 6. At this point the polycarbonate guard is assembled to the supporting guard Figure 42 – Supporting bar and guard 7. Insert the two rubber caps at both ends of the supporting bar Figure 43 – Rubber caps 8.

  • Page 36: Operation

    MACCHINE E ACCESSORI 9 OPERATION Operating the machine The Pillar Drill must be used only for executing the expected processes, with suitable tools. Risk of Crushing Before using the machine, make sure that the base is fixed rigidly to the floor to prevent movement or loss of stability.

  • Page 37: Maintenance

    MACCHINE E ACCESSORI Mounting the tool Make sure that the tool is properly and securely assembled before starting the machine. 3. Set the rotation speed of the spindle (and thus of the tool) as a function of the operation to be performed, by displacing the power transmission belts as indicated in paragraph 5.3.

  • Page 38: Fault Finding

    MACCHINE E ACCESSORI 11 FAULT FINDING PROBLEM PROBABLE CAUSE SOLUTION A) Dry spindle A) Remove the spindle and lubricate Noisy operation B) Broken bearing B) Replace the bearing C) Motor bolts loose C) Tighten the screws D) Belts loose D) Pull the belts A) Loose spindle.

  • Page 39: Disposal Of Components And Materials

    MACCHINE E ACCESSORI 12 DISPOSAL OF COMPONENTS AND MATERIALS If the machine is to be scrapped, its parts must be disposed of separately. Machine materials include:  Steel, aluminium and other metal components.  Plastic materials.  Copper cables, motors and electric components. Respect the environment! Contact a specialist centre for the collection of waste materials.

  • Page 40: Electric Circuit

    MACCHINE E ACCESSORI 13 ELECTRIC CIRCUIT Pagina 40 di 43...

  • Page 41: Replacement Parts

    MACCHINE E ACCESSORI 14 REPLACEMENT PARTS Pagina 41 di 43...
  • Page 42 MACCHINE E ACCESSORI Number Description Description 0260/001 Drill base 0260/041 Sealing ring GF5012/G69 0260/002 Flange 0260/042 Motor 0260/003 M10x25 bolt 0260/043 M8x30 bolt 0260/004 Rack 510 0260/044 0260/005 Collar Ø 72x750 0260/045 Plate 0260/006 Work surface support Ø 72 0260/046 Closing washer Ø...

  • Page 43: Pagina 3 Di

    MACCHINE E ACCESSORI Description Description 0260/081 Rubber washer Ø 9 x Ø 18 x 2.5 0260/111 Switch housing box 0260/082 Bolt M10x12 0260/112 0260/083 Vent M16 0260/113 Switch 0260/084 M4x10 bolt 0260/114 ST bolt 2.9 x 9.5 Closing washer Ø 4...

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