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Agilent Technologies G4560A Installation Manual
Agilent Technologies G4560A Installation Manual

Agilent Technologies G4560A Installation Manual

Upgrade kit for the agilent 7697a headspace sampler

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Parts Supplied
The Agilent 7697A Upgrade Kit comes in three boxes described in
Table
Table 1
Description
111 Vial Model Oven Assembly
Table 2
Description
111 Vial Model Cover Kit includes:
Table 3
Description
111 Vial Model Tray
111 Vial Model Tray Ship Kit, G4556-60830 (3 vial racks)
7697A Tray
Agilent G4560A Upgrade Kit
For the Agilent 7697A Headspace Sampler
Installation Guide
2, and
Table
3.
Box 1 (labeled G4556-67009)
Box 2 (labeled G4556-67005)
T-20 Torx screws, 5/pk
Front cover
Top instrument cover (with 3 cables, pre installed)
Cable, G4556-60140, BCR power to panel cable
Cable, G4556-60141, Data cable
Cable, G4556-60142, Panel tray power cable
Box 3 (labeled G4556-64014)
Agilent Technologies
Table
1,
Quantity
1
Quantity
1
1
1
1
Quantity
1
1
1

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Summary of Contents for Agilent Technologies G4560A

  • Page 1 Agilent G4560A Upgrade Kit For the Agilent 7697A Headspace Sampler Installation Guide Parts Supplied The Agilent 7697A Upgrade Kit comes in three boxes described in Table Table 2, and Table Table 1 Box 1 (labeled G4556-67009) Description Quantity 111 Vial Model Oven Assembly...
  • Page 2: Parts Identification

    Agilent G4560A Upgrade Kit Parts Identification Figure 1 111 Vial Model Oven Assembly Installation Guide...
  • Page 3 Agilent G4560A Upgrade Kit T-20 Torx screws 0515-0433 Front cover G4556-81020 Top instrument cover G4556-00217 Data cable G4556-60141 BCR power to panel cable G4556-60140 Panel tray power cable G4556-60142 Figure 2 111 Vial Cover Kit Installation Guide...
  • Page 4 Agilent G4560A Upgrade Kit 7697A Tray Assembly Shipping clamp Shipping clamp removal instructions Vial racks Figure 3 G4556-64014 - 111 Vial Model Tray kit Installation Guide...
  • Page 5: Tools Required

    Agilent G4560A Upgrade Kit Tools Required • T- 20 Torx driver • Agilent Instrument Utilities software, version B.01.05 SP1 or later • FSE license for Agilent Instrument Utilities software • Antistatic (ESD) wrist strap • Lint- free gloves • Lint- free cloth...
  • Page 6 Agilent G4560A Upgrade Kit Remove covers from the headspace sampler Remove the covers shown in Figure 4 from the headspace sampler. Pneumatics front cover Top cover Top cover tray Rotating top cover Right panel assembly Front cover Figure 4 Covers to remove from the 12 vial model headspace sampler...
  • Page 7 Agilent G4560A Upgrade Kit Remove the rotating top cover (Figure Rotating top cover Thumbscrews Figure 5 Removing the rotating top cover Lift the rotating top cover from the front so that the two thumbscrews are accessible underneath. Unhinge and remove the tray cover by pulling one of the two thumbscrews inward while lifting the tray cover off of the chassis.
  • Page 8 Agilent G4560A Upgrade Kit Remove the pneumatics front cover. (See Figure Remove the T- 20 screw that secures the cover in place (Figure Figure 6 T-20 Torx screw securing the pneumatics front cover Slide out, then lift to remove the pneumatics front cover.
  • Page 9 Agilent G4560A Upgrade Kit Remove the pneumatics assembly from the headspace sampler. Completely loosen the two T- 20 Torx captive thumbscrews that are inset at the front of the pneumatics assembly (Figure Figure 7 Front T-20 Torx thumbscrews Completely loosen the T- 20 Torx captive thumbscrew in the back...
  • Page 10 Agilent G4560A Upgrade Kit the electronics control board for easy re- installation. Disconnect the 12- vial model heater assembly cables from the headspace sampler. Disconnect the oven heater cable (Figure 9). The oven heater connection jack is located on the left side behind the oven compartment facing the front of the headspace sampler.
  • Page 11 Agilent G4560A Upgrade Kit Loosen the four T- 20 Torx screws shown in Figure Figure 11 Loosening four T-20 Torx screws If any broken glass exists, carefully remove it from the carousel and vial tray area using a vacuum cleaner.
  • Page 12 Agilent G4560A Upgrade Kit Adjust the oven side racks on the headspace sampler The oven side racks are located just below the oven compartment on either side of the headspace chassis as shown in Figure Oven side racks Figure 12 Locating the oven side racks...
  • Page 13 Agilent G4560A Upgrade Kit Left side oven rack Figure 13 Removing the T-20 Torx screw on the left side oven rack Right side oven rack Figure 14 Removing the T-20 Torx screw on the right side oven rack Installation Guide...
  • Page 14 Agilent G4560A Upgrade Kit Carefully push the left side rack towards the back of the headspace sampler (Figure 15). Figure 15 Sliding the side rack (left side oven rack shown) Remove the left side rack by pulling it out and off of the support rivets.
  • Page 15 Agilent G4560A Upgrade Kit Install the 111 vial model oven assembly The oven assembly fits tightly into the headspace oven area. To avoid injury, wear WA R N I N G gloves and be cautious of sharp edges when placing the oven assembly into the headspace sampler.
  • Page 16 Agilent G4560A Upgrade Kit Connect the ribbon cable to connection P1 on the control board (Figure 18). Figure 18 Connect the ribbon cable to P1 on the control board Route the oven sensor cable through the insulated opening in the...
  • Page 17 Agilent G4560A Upgrade Kit Route the cables from the oven assembly through the opening in the headspace chassis and to the main board as shown in Figure Figure 20 Routing the oven cables to the main board Be sure that the cables run cleanly from the oven assembly to the main board.
  • Page 18 Agilent G4560A Upgrade Kit Connect the oven heater cable to P22 on the main board (Figure 21). Figure 21 Connecting the oven sensor cable to P22 on the main board Install the 111 vial model top instrument cover Install the pneumatics assembly.
  • Page 19 Agilent G4560A Upgrade Kit Remove the T- 20 Torx screw from the headspace chassis bracket found to the right of the oven assembly and behind the display panel (Figure 22). This screw will be reused in step Figure 22 Remove the T-20 Torx screw from the headspace chassis bracket Place the top instrument cover onto the headspace.
  • Page 20 Agilent G4560A Upgrade Kit • Be sure that the rivet shown in Figure 24 passes entirely through the opening on the top instrument cover. Figure 24 Top instrument cover correctly installed Route and connect the tray cables to connections P41, P42, and P43 on...
  • Page 21 Agilent G4560A Upgrade Kit Install the T- 20 Torx screws shown in Figure 26 to secure the top instrument cover to the headspace. Figure 26 Install T-20 Torx screws to secure the top instrument cover to the headspace Installation Guide...
  • Page 22 Agilent G4560A Upgrade Kit Install 111 vial model tray Lower the back of the tray assembly onto the top instrument cover while holding the front of the tray assembly above the headspace. Slide the cables into the tray cable clip (Figure 27).
  • Page 23 Agilent G4560A Upgrade Kit Connect the tray cables to the cable connections (Figure 28). Cable in clip Cable connections Figure 28 Tray cable connections Lower the front of the tray assembly onto the headspace. Be sure it is sitting level on the headspace sampler.
  • Page 24 Agilent G4560A Upgrade Kit Install the 111 vial model covers Install the right panel assembly. Lower the bottom of the panel into the headspace sampler and slide the panel assembly into position. Install the two T- 20 Torx screws on the right panel assembly.
  • Page 25 Agilent G4560A Upgrade Kit Power on the headspace sampler Power on the headspace sampler (Figure 29). Figure 29 Power on the headspace sampler Press [Status] on the headspace keypad. The headspace status displays a message similar to what is shown in...
  • Page 26 Agilent G4560A Upgrade Kit Select the Agilent 7697A Headspace Sampler from the Instruments list and click Connect. If the Agilent 7697A Headspace Sampler is not available, click Add New Instrument to open Configure Instruments. Add the new instrument, then return to firmware update.
  • Page 27 Agilent G4560A Upgrade Kit Select the Show detailed version information checkbox (Figure 31). Figure 31 Showing detailed version information in the Firmware Update utility In the HCV App row, select the same firmware revision as is installed for the LCV App (Figure 32).
  • Page 28: Agilent Technologies

    Should Agilent and the user have a separate written agreement with warranty terms covering the material in this document that conflict with these terms, the warranty terms in the separate agreement shall control. © Agilent Technologies, Inc. 2011 Printed in USA First Edition, December 2011 Agilent Technologies, Inc.