Clarke X-Pro CAT203 Operating & Maintenance Instructions

Clarke X-Pro CAT203 Operating & Maintenance Instructions

3” cut-off tool

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3" CUT-OFF TOOL
MODEL NO: CAT203
PART NO: 3120520
OPERATING & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC1019 - ISS 1

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Summary of Contents for Clarke X-Pro CAT203

  • Page 1 3” CUT-OFF TOOL MODEL NO: CAT203 PART NO: 3120520 OPERATING & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 - ISS 1...
  • Page 2: Specifications

    INTRODUCTION Thank you for purchasing this CLARKE Cut-Off Tool. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES CAUTION: FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL INJURY, AND/OR DAMAGE TO PROPERTY. THE WORK ENVIRONMENT 1. ALWAYS keep the work area clean and tidy. 2. ALWAYS dress appropriately - Do not wear loose clothing or jewellery. Tie long hair out of the way.
  • Page 4: Use Of Cutting Discs

    • The tool will be left unattended. • Moving to another work area. 14. NEVER use the tool if it is defective or operating abnormally. 15. Avoid damaging the tool by applying excessive force. 16. ALWAYS maintain the tool with care for the best and safest performance. 17.
  • Page 5: Compressed Air Requirements

    COMPRESSED AIR REQUIREMENTS WARNING: COMPRESSED AIR CAN BE DANGEROUS. ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSORS AND COMPRESSED AIR SUPPLY. A typical air line layout is shown below. If an automatic in-line filter/regulator is used, it will keep the tool in good condition, but should be regularly checked and topped up with oil.
  • Page 6 When opening the carton for the first time, check against the above that all the items are present. Any damage or deficiency should be reported to your CLARKE dealer immediately Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 7: Before Use

    CONNECTING THE AIRLINE 1. Remove the plastic blanking plug from the air inlet connection. 2. Pour 2-3 drops of CLARKE airline oil into the oil filling port. This should be done regardless of whether or not a lubricated air supply is to be used.
  • Page 8: Installing The Cutting Disc

    CLARKE replacement parts may result in safety hazards, decreased tool performance and may invalidate your warranty. • Replacement cutting discs are available from your CLARKE dealer,- (Part number 3110731). SETTING THE SPEED 1. Set the tool speed by rotating the control to one of the four settings.
  • Page 9: Operating The Tool

    OPERATING THE TOOL 1. Use your thumb to slide the throttle locking lever forward at the same time as squeezing the trigger against the body of the tool. • Allow the tool to run up to full speed for a couple of seconds before offering the disc to the work piece.
  • Page 10: Troubleshooting

    2. Motor parts worn. 2. Return to CLARKE dealer for repair. 3. Worn or sticking 3. Drip air tool lubricating mechanism due to oil into air inlet. Allow oil lack of lubricant.
  • Page 11: Maintenance

    1. Before use, drain water from the air tank, air line and compressor. 2. Pour a few drops of CLARKE airline oil, into the air inlet. This should be carried out regardless of whether or not an in-line mini oiler is used. If an in- line mini oiler is not used, this procedure should be repeated after every two to three hours of use.
  • Page 12 If the tool is to be stored, or is idle for longer than 24 hours, run a few drops of CLARKE air line oil into the air inlet, and run the tool for 5 seconds in order to lubricate the internal parts.
  • Page 13: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 14: Component Parts

    COMPONENT PARTS Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 15: Component Parts List

    COMPONENT PARTS LIST Description No Description Main housing Bearing Bushing Rear plate Brass sleeve Steel ball O-ring Rotor Trigger Rotor blade Lever Cylinder Spring Bushing Top pin Front plate Trigger pin Air inlet Steel ball Spring Bearing Collet jacket O-ring Fixing ring Air regulator Cushion...

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