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TWR Lighting E-1DB Manual

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4300 WINDFERN RD., SUITE 100 HOUSTON, TX 77041-8943
PLEASE TAKE THE TIME TO FILL OUT THE FORM COMPLETELY. FILE
IN A SAFE PLACE. IN THE EVENT YOU EXPERIENCE PROBLEMS WITH
OR HAVE QUESTIONS CONCERNING YOUR CONTROLLER, THE
FOLLOWING INFORMATION IS NECESSARY TO OBTAIN PROPER
SERVICE AND PARTS.
MODEL #
SERIAL #
PURCHASE DATE
PURCHASED FROM
C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc
12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000
Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)
Rev 03/28/03 (Removed #600-02)
VOICE (713) 973-6905 FAX (713) 973-9352
WEB:
www.twrlighting.com
IMPORTANT!!!!
E-1DB
________

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Summary of Contents for TWR Lighting E-1DB

  • Page 1 MODEL # E-1DB ________ SERIAL # PURCHASE DATE PURCHASED FROM C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)

  • Page 3: Table Of Contents

    Red Strobe Failure (RF) ............... 10 3.5.3 Power Failure (PF)................10 3.5.4 Photocell (PC)..................11 C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)
  • Page 4 SUGGESTED SPARE PARTS LIST ................23 WARRANTY & RETURN POLICY RETURN MERCHANDISE AUTHORIZATION FORM (RMA) C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)
  • Page 5 L-810-OL-1 SINGLE OBSTRUCTION WIRING DETAIL ..........274-S JUNCTION BOX DETAIL ..................100089 STDBEACON ASSEMBLY..................100414 C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 7: Introduction

    APPLICATION The E-1DB Controller is for use on lighting structures or towers (201' to 350' AGL) that are approved to be lighted with Dual White/Red Flashing Medium Intensity Strobes in accordance with the Federal Aviation Administration's (FAA) Advisory Circular 70/7460-1K.

  • Page 8: Installation

    ½” conduit so the photocell is above the control cabinet. Care must be taken to assure that the photocell does not "see" any ambient light that would C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.

  • Page 9: Power Wiring

    Refer to Lighting Kit Drawing 600-01 and 600 for cable installations. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 10: Beacon Mounting And Wiring

    16 Gauge Brown 20 Gauge Brown 16 Gauge Bare Wire Beacon Base C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)

  • Page 11: Lighting Kit Wiring

    TB1-5. 2.5.2.6 Connect the 14 gauge Green wire from beacon wiring to the C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)

  • Page 12: Alarm Wiring

    J3 terminal #15 for normally open (or) terminal #13 for normally closed monitoring. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 13: Photocell (Pc)

    After test, turn switch SW1 to the normal operating position. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 14: Controller Configuration

    2.8.5 Follow standard instructions provided in the manuals supplied with the controllers. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)

  • Page 15: Theory Of Operation

    Meanwhile, the storage capacitor is being recharged by the transformer C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.

  • Page 16: Timing Circuit

    K1 would drop, creating an alarm for the customer alarm-transmitting device. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 17: Photocell (Pc)

    This circuit is entirely contained on the printed circuit boards PCB #1 and PCB #2. The circuits that are contained on PCB #1 and C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.

  • Page 18: 3.7.1 Control Power On

    22 (+/- 2) pulses per minute. 3.7.6 Timing Signal Verify C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 19: Flash Verified

    LED8 (D12). At this time a strobe alarm should be received at J3. The normal position of switch S1 is off (switch downward). C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.

  • Page 20: Trouble Shooting

    C102 nightmode) for a short. If no capacitor is found to be shorted, check the resonant cap (C101) for a short. If the C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.

  • Page 21: 4.3.2 Control Power On Led - Out

    If alarm trips when the system appears to be working normally or fails to show an alarm when there is an obvious failure, check relay K8 coil for an C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.

  • Page 22: 4.3.6 No Red Strobe Operation

    This is an important fact to remember when trouble-shooting this system. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 23: Maintenance Guide

    Loosen the three (3) socket screws with a #2 Phillips screwdriver. 5.1.9 To remove the flashtube, slide the lamp down to the cable. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 24: Red Obstruction Lighting

    Monthly inspections should be made at first to familiarize yourself with the power supply’s particular maintenance requirements. Maintenance C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 25: Photocell

    The photocell is a sealed unit. No maintenance is needed or required other than replacement as necessary. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)

  • Page 26: Major Components List

    E-1DB CONTROL PCB STH01269 PCB2 HIGH VOLTAGE RECTIFIER PCB STH02226A C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)
  • Page 27 STJ10010 FLASHTUBE SOCKET 100319 HINGE GASKET STBEAGSKT LENS GASKET STBEAGSKT2 C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)
  • Page 28 STROBE BEACON CABLE STROBCABLE-3 SIDELIGHT CABLE STCABLE0B VENT FILTER STFILTER C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)

  • Page 29: Suggested Spare Parts List

    KRPA11AG120 DPDT OCTAL RELAY SCR430T CURRENT SENSOR DTK-120HW SURGE SUPPRESSOR C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)
  • Page 30 MODEL E-1DB Warranty & Return Policy TWR Lighting, Inc. (“TWR”) warrants its products (other than replacement parts) against defects in design, material (excluding incandescent bulbs) and workmanship for a period ending on the earlier of two (2) years from the date of shipment or one (1) year from the date of installation.
  • Page 31 THE FOREGOING, TWR MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS OF THE PRODUCTS FOR ANY PARTICULAR PURPOSE. TWR EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES. C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev.
  • Page 32 ORIGINAL TWR INVOICE NO.: DATED: DESCRIPTION OF PROBLEM: SIGNED DATE NEEDED RETURN ADDRESS: C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)
  • Page 33 ORIGINAL TWR INVOICE NO.: DATED: DESCRIPTION OF PROBLEM: SIGNED DATE NEEDED RETURN ADDRESS: C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped) Rev 03/28/03 (Removed #600-02)
  • Page 34 DUAL MEDIUM INTENSITY STROBE MODEL E-1DB PLEASE RETURN PRODUCT TO: 4300 WINDFERN RD #100 HOUSTON TX 77041-8943 C:\Documents and Settings\esalazar\Local Settings\Temporary Internet Files\OLK1\E-1DB Rev 10 06 03.doc 12/1997, Rev. 04/13/1998 (Dwgs. Revised) Rev. 07/6/1999, Rev. 01/13/2000 Rev. 07/2000 (o2 L/H), Rev. 10/17/2000 (Retyped)
  • Page 52 6-32 X 1/4 PHILLIPS PAN HEAD SCREW 832X1PHH 8-32 X 1 PHILLIPS PAN HEAD SS SCREW EL190S 1" 90 DEGREE SHORT ELBOW GALV * = ITEMS NOT SHOWN TWR Lighting, Inc. DRAWN Gavin Sebek 3/3/2004 PROD DEPT Enlightened Technology SERV DEPT...

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