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4300 WINDFERN RD., SUITE 100 - HOUSTON TX. 77041-8943
PLEASE TAKE THE TIME TO FILL OUT THE FORM COMPLETELY. FILE IT
IN A SAFE PLACE. IN THE EVENT YOU EXPERIENCE PROBLEMS WITH OR
HAVE QUESTIONS CONCERNING YOUR CONTROLLER, THE FOLLOWING
INFORMATION IS NECESSARY TO OBTAIN PROPER SERVICE AND PARTS.
MODEL #
SERIAL #
PURCHASE DATE
PURCHASED FROM
M.2007 Manuals.D-1LVS-24V DC
09/14/07
VOICE (713) 973-6905 - FAX (713) 973-9352
web: www.twrlighting.com
IMPORTANT!!!
D-1LVS-24V DC
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Table of Contents
Troubleshooting
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Summary of Contents for TWR Lighting D-1LVS-24V DC
- Page 1 IN A SAFE PLACE. IN THE EVENT YOU EXPERIENCE PROBLEMS WITH OR HAVE QUESTIONS CONCERNING YOUR CONTROLLER, THE FOLLOWING INFORMATION IS NECESSARY TO OBTAIN PROPER SERVICE AND PARTS. MODEL # D-1LVS-24V DC SERIAL # PURCHASE DATE PURCHASED FROM M.2007 Manuals.D-1LVS-24V DC 09/14/07...
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Page 2: Table Of Contents
D-1LVS-24V DC CONTROLLER TABLE OF CONTENTS INTRODUCTION .......................... 1 APPLICATION ......................... 1 SPECIFICATIONS OF EQUIPMENT ................1 INSTALLATION ........................... 2 POWER SUPPLY CONTROL CABINET MOUNTING ..........2 PHOTOCELL HOUSING ....................2 PHOTOCELL WIRING ....................2 POWER WIRING ......................3 TOWER LIGHTING KIT ....................3 2.5.1... - Page 3 D-1LVS-24V DC CONTROLLER MAINTENANCE GUIDE ......................10 FLASHTUBE REPLACEMENT .................. 10 POWER SUPPLY ......................10 PHOTOCELL ......................... 10 MAJOR COMPONENTS PARTS LIST ................... 11 RECOMMENDED SPARE PARTS LIST ................13 WARRANTY & RETURN POLICY RETURN MATERIAL AUTHORIZATION (RMA) FORM M.2007 Manuals.D-1LVS-24V DC...
- Page 4 D-1LVS-24V DC CONTROLLER APPENDIX Chassis Layout ..................H40-293 (REV D) Wiring Diagram ..................M01-293 (REV A) Housing Details D-1LVS–24V DC ............HD0-293 (REV B) Installation Guideline ................INS-293 (REV A) Photocell Housing Detail ................100239 (REV A) Tower Lighting Kit - Cable ................ 500-15 (REV B) Control PCB #1 ..................
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Page 5: Introduction
D-1LVS-24V DC CONTROLLER INTRODUCTION The TWR Lighting, Inc. (TWR) Model D-1LVS-24V DC Ty p e L-865 Controller has been designed and built to the Federal Aviation Adm inistration’s (FAA) Advisory Circular 150/5345-43E with safety and reliability in mind. TWR is committed to providing our customers with some of the best products and services available. -
Page 6: Installation
D-1LVS-24V DC CONTROLLER INSTALLATION WARNING DANGER THIS SYSTEM OPERATES AT HIGH VOLTAGE LEVELS THAT COULD BE LETHAL TO SERVICE PERSONEL. ALL INSTALLATION MAINTENANCE WORK SHOULD BE DONE BY QUALIFIED SERVICE PERSONEL ONLY. WHEN PERSONNEL ARE INSTALLING SYSTEM OR PERFORMING MAINTENANCE ON THIS SYSTEM, MAKE... -
Page 7: Power Wiring
When installing multiple controllers together, the photocell is only required on one (1) unit. It can be installed on the master or slave. SSR interconnect wire must be common to all units. D2/3LV SSR TB3-2 / D-1LVS-24V DC SSR TB1-6. POWER WIRING... -
Page 8: Lighting Kit Wiring
2.5.2 Lighting Kit Wiring Install wiring between the controller and the beacon, utilizing strobe cable m ethod. (TWR LIGHTING CANNOT WARRANTY SYSTEMS THAT Refer to drawings HDO-293, and 500- 1 5 for EMPLOY SPLICING CABLE.) install of lighting kits. Follow these m inimum guidelines as well as any local or end user addition requirements. -
Page 9: Theory Of Operation
D-1LVS-24V DC CONTROLLER THEORY OF OPERATION THE POWER SUPPLY The 24V DC is connected to power converter th rough F1 and Relay K1. In order for K1 to energize and complete the circuit to the power converter, the safety interlock switches CSS and BSS must be closed. -
Page 10: Timing Circuit
D-1LVS-24V DC CONTROLLER TIMING CIRCUIT The timing circuit is contained entirely on P CB #1, and has its own power supply . This circuit converts the 24V DC to approxim ately 12V DC, which is used to supply all of the components in this circuit. -
Page 12: Diagnostic Leds
D-1LVS-24V DC CONTROLLER ***CAUTION*** NEVER RELY ON THIS CIRCUIT TO RENDER THIS SYSTEM HARMLESS. ANY DEFECT IN THIS CIRCUIT COULD ALLOW A HAZARDOUS HIGH VOLTAGE CHARGE TO REMAIN ON THE STORAGE CAPACITORS. ALWAYS WAIT AT LEAST 30 SECONDS AFTER POWER HAS BEEN TURNED OFF BEFORE STARTING ANY WORK ON THIS SYSTEM. -
Page 13: Troubleshooting
D-1LVS-24V DC CONTROLLER TROUBLE SHOOTING Much of the trouble shooting of this system will consist of correcting a “beacon out” situation. There may also be a failure mode where the flashtube is still flashing, but at the wrong rate or the wrong intensity. -
Page 14: Trouble Shooting Assistance
D-1LVS-24V DC CONTROLLER LEDs on PCB #1 are num bered from top to bottom #1 - #9. The following chart will i ndicate normal LED operation. INDICATOR OPERATION NORMAL STATUS LED #1 Flash Verify Blinks LED #2 Strobe Fail Test... -
Page 15: Maintenance Guide
D-1LVS-24V DC CONTROLLER ***W A R N I N G - H I G H - V O L T A G E*** THIS SYSTEM OPERATES AT HIGH VOLTAGE LEVELS THAT COULD BE LETHAL TO SERVICE PERSONNEL. ALL INSTALLATION AND MAINTENANCE WORK MUST BE DONE BY QUALIFIED SERVICE PERSONNEL. -
Page 16: Major Components Parts List
D-1LVS-24V DC CONTROLLER MAJOR COMPONENTS PARTS LIST SCHEMATIC TAG # DESCRIPTION TWR PART # BSS1 BEACON SAFETY SWITCH STJ02003 C103 - C108 40uf 1KV CAP STB99006 C102 3uf 660V AC CAP STB99008CSI CABINET SAFETY SWITCH STJ02001 10 amp FUSE KTK10... - Page 17 D-1LVS-24V DC CONTROLLER SCHEMATIC TAG # DESCRIPTION TWR PART # THERMAL LIMITING SWITCH STJ10008 STROBE BEACON STBEACON6 M.2007 Manuals.D-1LVS-24V DC 09/14/07...
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Page 18: Recommended Spare Parts List
D-1LVS-24V DC CONTROLLER RECOMMENDED SPARE PARTS LIST QUANTITY PART NUMBER DESCRIPTION 1 STH01293 D-1LVS24V DC PCB PRD-11DYO24 DPDT CONTACTOR RELAY 1 STFLSHTB5 STROBE FLASHTUBE 6589C-FAA2 PHOTOCELL, 12 - 48V DC KTK10 10 amp FUSE FLQ18 1/8 amp FUSE 1 KRPA5DG24... -
Page 19: Warranty & Return Policy
Product” will be equivalent in function, but not necessarily identical, to the replaced “LED Product.” TWR Lighting, Inc. (“TWR”) warrants its “LED Product” against light degradation for a period of five (5) years from the date of installation. TWR, at its sole option, will, itself, or through others, repair, replace or refund the purchase price paid for “LED Product”... - Page 20 . The warranty is null and void if the product(s) are damaged in the return shipment. All RMAs must be received by TWR LIGHTING, INC., 4300 WINDFERN RD #100, HOUSTON TX 77041-8943, within 30 days of issuance.
- Page 21 D-1LVS-24V DC CONTROLLER Warranty & Return Policy (continued) Repair & Return – A Return Merchandise Authorization (RMA) will be issued for all part(s) returned to TWR for repair. Upon receipt of returned product(s), inspection, testing and evaluation will be performed to determine the cause of defect. The customer is then notified of the determination of the testing.
- Page 22 ITEM DESCRIPTION (PART NO.): MODEL NO.: SERIAL NO.: ORIGINAL TWR INVOICE NO.: DATED: DESCRIPTION OF PROBLEM: SIGNED: DATE NEEDED: RETURN ADDRESS: : TWR LIGHTING, INC. - 4300 WINDFERN RD., SUITE 100 – HOUSTON, TX. 77041-8943 ADDRESS M.2007 Manuals.D-1LVS-24V DC 09/14/07...
- Page 23 ITEM DESCRIPTION (PART NO.): MODEL NO.: SERIAL NO.: ORIGINAL TWR INVOICE NO.: DATED: DESCRIPTION OF PROBLEM: SIGNED: DATE NEEDED: RETURN ADDRESS: : TWR LIGHTING, INC. - 4300 WINDFERN RD., SUITE 100 – HOUSTON, TX. 77041-8943 ADDRESS M.2007 Manuals.D-1LVS-24V DC 09/14/07...
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