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Data Setter OPX-2A
BXⅡ Series
OPERATING MANUAL
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
Table of contents
1 Safety precautions ...............................2
2 Introduction ..........................................3
3 Preparation ..........................................4
3.1
Checking the product ............................ 4
3.2
Names and functions of parts ............... 4
3.3
How to read the display ......................... 5
How to read the LED indicators ............ 5
3.4
3.5
Types of operation modes ..................... 5
3.6
Basic operations of the OPX-2A ........... 6
3.7
Edit lock function ................................... 7
3.8
memory ................................................. 7
OPX-2A ...............................................8
4.1
Location for installation ......................... 8
4.2
Installation method ................................ 8
4.3
Connecting to the driver ........................ 9
4.4
Error display on OPX-2A screen ........... 9
speed control mode ...........................10
5.1
Screen transitions ............................... 10
5.2
Monitor mode ...................................... 14
5.3
Data mode ........................................... 18
5.4
Parameter mode ................................. 20
5.5
Test mode ............................................ 22
5.6
Copy mode .......................................... 25
position control mode ........................28
6.1
Screen transitions ............................... 28
6.2
Monitor mode ...................................... 32
6.3
Data mode ........................................... 37
6.4
Parameter mode ................................. 38
6.5
Test mode ............................................ 39
6.6
Copy mode .......................................... 42
7 Parameter ..........................................43
HP-5058-3
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Summary of Contents for Orientalmotor BXII Series
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Page 1: Table Of Contents
HP-5058-3 Data Setter OPX-2A BXⅡ Series OPERATING MANUAL Thank you for purchasing an Oriental Motor product. This Operating Manual describes product handling procedures and safety precautions. • Please read it thoroughly to ensure safe operation. • Always keep the manual where it is readily available. Table of contents 1 Safety precautions .......2 5 When using the product with the... -
Page 2: Safety Precautions
Safety precautions 1 Safety precautions The precautions described below are intended to prevent danger or injury to the user and other personnel through safe, correct use of the product. Use the product only after carefully reading and fully understanding these instructions. Also read the "Safety precautions"... -
Page 3: Introduction
Introduction 2 Introduction Only qualified personnel should work with the product. Use the product correctly after thoroughly reading the section "1 Safety precautions" on page.2. The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment. -
Page 4: Preparation
Preparation 3 Preparation This chapter explains the items you should know before using the OPX-2A. 3.1 Checking the product Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product. •... -
Page 5: How To Read The Display
Preparation 3.3 How to read the display The display consists of 7-segment LEDs. (The number "5" and alphabet "S" are the same.) • Numbers • Alphabets • Signes 3.4 How to read the LED indicators When the operation mode is changed or an alarm or warning generates, a corresponding LED will be lit. While the motor is operating or the edit lock function is enabled, the condition is also indicated by the illumination of a corresponding LED. -
Page 6: Basic Operations Of The Opx-2A
Preparation 3.6 Basic operations of the OPX-2A Use the six keys to set data and operate the motor. „ Operation flow „ The OPX-2A is operated according to the flow shown below. Level 1: Top screen in each mode Level 2: Item selection screen Level 3 Use the Use the key to move... -
Page 7: Edit Lock Function
Preparation „ How to input values „ As an example, how to change the rotation speed from "80" r/min to "1000" r/min is explained. Basic operations • Use the keys to increase/decrease the value or change the sign. Use the keys to move to the digit you want to edit. -
Page 8: Installation And Connection Of The Opx-2A
Installation and connection of the OPX-2A 4 Installation and connection of the OPX-2A 4.1 Location for installation The OPX-2A is designed and manufactured to be incorporated in equipment. Install it in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: •... -
Page 9: Connecting To The Driver
Installation and connection of the OPX-2A 4.3 Connecting to the driver Plug the connector attached to the end of the OPX-2A cable into the data edit connector (CN6) on the driver, and Data edit connector then turn on the power to the driver. (CN6) Note •... -
Page 10: When Using The Product With The Speed Control Mode
When using the product with the speed control mode 5 When using the product with the speed control mode 5.1 Screen transitions Top screen Monitor mode Speed Warning Warning record 1 (latest) Load factor Operation data number Warning record 10 (oldest) Alarm Clear warning records Execute (blinking) Alarm record 1 (latest) I/O monitor Alarm record 10 (oldest) Input monitor... - Page 11 When using the product with the speed control mode • There are the following restrictions while the edit lock function is enabled. Note • Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate. •...
- Page 12 When using the product with the speed control mode Test mode Parameter mode Data mode Parameter selection I/O test Input monitor Parameter ID input (Example: Speed reduction ratio) Output test Output test Parameter setting External voltage monitor Writing data (blinking) JOG operation Execute Speed increases in the forward direction...
- Page 13 When using the product with the speed control mode Copy mode Monitor mode Download Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Upload Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Verification Data bank selection 0 Verification result: Matched Data bank selection 3...
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Page 14: Monitor Mode
When using the product with the speed control mode 5.2 Monitor mode „ Overview of the monitor mode „ • • Monitoring the operating status The motor speed, load factor and operation data number corresponding to the present operation can be monitored in real time. •... - Page 15 When using the product with the speed control mode • • Load factor (Unit: %) The motor generating torque can be checked. The present load factor is displayed based on the rated torque being 100%. • • Operation data number The operation data number corresponding to the present operation can be checked.
- Page 16 When using the product with the speed control mode • • Warning When a warning generates, a corresponding warning code will be displayed. Warning records can also be checked or cleared. Warning Warning record 1 (latest) Warning record 2 Warning record 10 (oldest) Warning records are being cleared...
- Page 17 When using the product with the speed control mode • • I/O monitor The ON/OFF status of each I/O signal of the driver can be checked. Top screen in the I/O monitor Input monitor Output monitor External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The corresponding digit is lit when the signal is ON, and the digit is unlit when the signal is OFF.
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Page 18: Data Mode
When using the product with the speed control mode 5.3 Data mode Up to 16 sets of motor operation data can be set. Once set, the operation data is stored in the driver. The data will not be lost even after the OPX-2A is disconnected from the driver. Before setting operation data, read the "BXⅡ... - Page 19 When using the product with the speed control mode „ Setting items „ Initial Setting Item Setting range Description value unit Sets the operation speed for the speed control operation. Operation speed 0 to 4000 r/min Set as the rotation speed of the motor output shaft. Sets when limiting the motor output torque.
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Page 20: Parameter Mode
When using the product with the speed control mode 5.4 Parameter mode Parameters relating to motor operation and control can be set. These parameters are saved in the driver. Before setting parameters, read the "BXⅡ Series USER MANUAL" carefully to understand the basic operations, functions and other details of the driver. - Page 21 When using the product with the speed control mode „ Setting example „ Pressing the key in the parameter item screen enables parameter setting. How to set a parameter is explained below. Example: Set the gear ratio (ID: 2085) to "50.0" Top screen in the parameter mode 1.
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Page 22: Test Mode
When using the product with the speed control mode 5.5 Test mode „ Overview of the test mode „ • • I/O test The ON/OFF status of each input signal of the driver can be checked on the OPX-2A. Also, the ON/OFF status of each output signal can be switched using the OPX-2A. Execute I/O test to check the connection status of the driver. •... - Page 23 When using the product with the speed control mode „ I/O test „ Execute I/O test to check the connection status of the driver. Top screen in the I/O test Input monitor Output test External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The LED is lit when the input signal is ON, and it is unlit when the input signal is OFF.
- Page 24 When using the product with the speed control mode „ Data number selecting operation „ The motor can be operated with selecting any of the operation data No.0 to No.15. Top screen in the Data number data numer selecting operation selection 0 Operation (blinking) Stop Data number selection 15...
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Page 25: Copy Mode
When using the product with the speed control mode 5.6 Copy mode The OPX-2A has four data banks, and operation data and parameters can be saved in each of these data banks. Since non-volatile memory is used as the data memory element, stored data will be retained even after the power is turned off. - Page 26 When using the product with the speed control mode „ Downloading to the driver „ In this operation, data in the specified data bank number are Driver downloaded to the driver. Download OPX-2A data to the driver. Top screen in Download successful the download (blinking) Data bank selection 0 Data bank...
- Page 27 When using the product with the speed control mode „ Verifying data „ In this operation, data in the specified data bank number are verified against the corresponding data saved in the driver. If the verification finds that the two sets of data match, "Good" will be shown for one second. If the two do not match, "Error"...
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Page 28: When Using The Product With The Position Control Mode
When using the product with the position control mode 6 When using the product with the position control mode 6.1 Screen transitions Top screen Monitor mode Speed Warning Warning record 1 (latest) Position Load factor Warning record 10 (oldest) Operation data number Clear warning records Execute (blinking) Selected number I/O monitor Alarm Input monitor... - Page 29 When using the product with the position control mode • There are the following restrictions while the edit lock function is enabled. Note • Data mode, parameter mode: Although they are displayed on the screen, they are unable to operate. •...
- Page 30 When using the product with the position control mode Test mode Parameter mode Data mode Parameter selection I/O test Input monitor Parameter ID input (Example: Speed reduction ratio) Output test Output test Parameter setting External voltage monitor Writing data (blinking) JOG operation Execute 1 step rotates in the forward direction...
- Page 31 When using the product with the position control mode Copy mode Monitor mode Download Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Upload Data bank selection 0 Execute (blinking) Data bank selection 3 Execute (blinking) Verification Data bank selection 0 Verification result: Matched Data bank selection 3...
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Page 32: Monitor Mode
When using the product with the position control mode 6.2 Monitor mode „ Overview of the monitor mode „ • • Monitoring the operating status The motor speed, position, load factor, operation data number corresponding to the present operation and operation data number currently selected can be monitored in real time. •... - Page 33 When using the product with the position control mode „ Monitor items „ • • Speed (unit: r/min) The motor speed can be checked. While the motor rotates in the counter clockwise direction (CCW), the "-" sign is displayed in front of the value. The value can also be displayed as the absolute value, or the "-"...
- Page 34 When using the product with the position control mode • • Alarm When an alarm generates, a corresponding alarm code will be displayed. The present alarm can be reset, and also alarm records can be checked or cleared. Alarm record 1 (latest) Alarm Alarm record 2 Alarm record 10...
- Page 35 When using the product with the position control mode • • Warning When a warning generates, a corresponding warning code will be displayed. Warning records can be checked or cleared. Warning Warning record 1 (latest) Warning record 2 Warning record 10 (oldest) Warning records are being cleared...
- Page 36 When using the product with the position control mode • • I/O monitor The ON/OFF status of each I/O signal of the driver can be checked. Top screen in the I/O monitor Input monitor Output monitor External voltage monitor Each digit on the 7-segment LED display corresponds to a signal. The corresponding digit is lit when the signal is ON, and the digit is unlit when the signal is OFF.
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Page 37: Data Mode
When using the product with the position control mode 6.3 Data mode Up to 16 sets of motor operation data can be set. Once set, the operation data is stored in the driver. The data will not be lost even after the OPX-2A is disconnected from the driver. Before setting parameters, read the "BXⅡ... -
Page 38: Parameter Mode
When using the product with the position control mode „ Setting items „ Initial Setting Item Setting range Description value unit Selects how to specify the position (travel 0: Incremental Operation mode amount) in positioning operation (absolute mode – 1: Absolute or incremental mode). -
Page 39: Test Mode
When using the product with the position control mode 6.5 Test mode „ Overview of the test mode „ • • I/O test The ON/OFF status of each input signal of the driver can be checked on the OPX-2A. Also, the ON/OFF status of each output signal can be switched using the OPX-2A. Execute I/O test to check the connection status of the driver. •... - Page 40 When using the product with the position control mode • • What happens when the key is pressed while the motor is operating During operation, if the key is pressed on the setting screen of each item in the test mode, the screen will not change to the lower level and an error will occur, thereby displaying "oPE-Err."...
- Page 41 When using the product with the position control mode „ JOG operation „ The motor can be operated using the keys on the OPX-2A. The operation speed, acceleration/deceleration time and torque will correspond to the values set in the "JOG operation speed"...
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Page 42: Copy Mode
When using the product with the position control mode „ Return-to-home operation „ Return-to-home operation can be executed. The operation speed corresponds to the value set in the "operating speed of home-seeking" parameter (ID: 353). The motor will stop operation when pressing the key or inputting the HOMES input. -
Page 43: Parameter
Parameter 7 Parameter „ Operation data parameter „ Parameter name Setting range Initial value −8,388,608 to +8,388,607 step 512 to 527 Position No.0 to No.15 The motor shaft rotates 0.72° per one step. 576 to 591 Operating speed No.0 to No.15 0 to 4000 r/min 0: Incremental 640 to 655 Operation mode No.0 to No.15... - Page 44 Parameter „ Operation parameter „ All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. Control mode * 2 Initial Effective Parameter name Description Setting range Speed Position...
- Page 45 Parameter • • Display the conveyor transfer speed To display the conveyor transfer speed on OPX-2A, set the conveyor gear ratio by Conveyor transfer speed using the formula below: Pulley Conveyor speed Gear ratio of gearhead diameter reduction ratio Feed rate per motor revolution Pulley diameter [m] ×...
- Page 46 Parameter • • Position loop gain, speed loop gain, speed loop integral time constant Vibration that occurs while the motor is accelerating/decelerating or at standstill can be adjusted to an optimal value. (The optimal value varies depending on the equipment or operating conditions.) Related parameters Adjusts the motor response in reaction to the position deviation.
- Page 47 Parameter „ Alarm/warning parameter „ All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. Control mode * 2 Initial Effective Parameter name Description Setting range Speed Position...
- Page 48 Parameter „ Coordination parameter „ All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. Control mode * 2 Effective Parameter name Description Setting range Initial value Speed Position...
- Page 49 Parameter „ Common parameter „ All parameters can be set in both the speed control mode and position control mode. The parameters that can be used vary depending on the control mode. Control mode * 2 Initial Effective Parameter name Description Setting range Speed Position...
- Page 50 Parameter • • Position control mode The operation speed is set by the digital setting. Note, however, that the torque limiting can also be set by the analog setting. When the parameter is 0 When the parameter is 1 When the parameter is 2 Operation data Operation speed Torque limiting Operation speed Torque limiting Operation speed Torque limiting...
- Page 51 Parameter • • Setting range of the function selection parameter IN input function selection parameter 0: Not used 7: −JOG 16:FREE 48: M0 1: FWD * 8: MS0 17: S-ON 49: M1 2: RVS * 9: MS1 18: STOP * 50: M2 3: HOME 10: MS2...
- Page 52 • Please contact your nearest Oriental Motor o ce for further information. Singapore Korea Technical Support Tel:(800)468-3982 Tel:1800-8420280 Tel:080-777-2042 8:30 to 5:00 , P.S.T. (M-F) A.M. P.M. www.orientalmotor.com.sg www.inaom.co.kr 7:30 to 5:00 , C.S.T. (M-F) A.M. P.M. www.orientalmotor.com Tel:1800-806161 Hong Kong Branch Tel:+55-11-3266-6018 www.orientalmotor.com.my...