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Crane Merchandising Systems Genesis Technical Manual

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Technical Manual
Technical Manual
Including Spare Parts Information
Part No. PR10351000
New 03/04

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Summary of Contents for Crane Merchandising Systems Genesis

  • Page 1 Technical Manual Technical Manual Including Spare Parts Information Part No. PR10351000 New 03/04...
  • Page 2 This manual is to be used by authorised personnel involved in installing, commissioning and servicing Genesis instant and double freshbrew table top beverage vending machines. The technical information contained within this document is for information only and may be changed without prior notice.

  • Page 3: Table Of Contents

    Section 10 - Dispense Pipe Lengths............81 Section 11 - Diagnostics and Simple Maintenance ......84 Section 12 - Spare Parts ................91 The following symbol is used throughout this Technical Manual: Safety First! Take care, risk of personal injury. © Copyright 2004 Crane Merchandising Systems...

  • Page 4: Important Safeguards

    Technical Manual Important Safeguards When installing or servicing the Genesis, always have this manual available for quick and easy reference and always follow these basic safety precautions: Ensure that the machine is situated on a strong horizontal surface (see specifications table), at a convenient height and in a position where it is not likely to be knocked off.

  • Page 5: Section 1 - Machine Specifications

    Sugar 2.8 kg - 1075 cups 1.3 Water Filter Genesis machines fitted with a paperless freshbrew brewer must be connected to the water supply via a scale inhibiting water filter. Crane Merchandising Systems recommend and supply the Brita AquaQuell Compact water filter.
  • Page 6 Technical Manual 1.4 External Features Key: Coin Entry Coin Return Coin Reject Button Foot LCD Display Door Lock Drink Selection Keypad Graphic Panel Selection Decals 10. Door...
  • Page 7 Technical Manual 1.5 Internal Features N.B. Photograph shows Genesis double freshbrew machine Key: Instant Ingredient Canister Waste Tray Grille Freshbrew Tea Canister Moving Dispense Head Main Loom 10. Door Switch Freshbrew Coffee Canister 11. Mixing System Paperless Dual Brewer 12. Cup Drop Unit Brewer Waste Bucket 13.
  • Page 8 Option 2 - 7 Canisters 1. Milk 2. Sugar 3. Cappuccino Topping 4. Chocolate 5. Instant Tea 6. Instant Coffee 7. Soup Genesis - Instant Option 1 Drink Selections Option 1 Option 2 7 Canisters 7 Canisters Instant Coffee Instant Coffee Decaf.
  • Page 9 Technical Manual 1.7 Drinks Choice - Double Freshbrew Models Ingredients: Option 1 - 6 Canisters 1. Milk 2. Sugar 3. Cappuccino Topping 4. Chocolate 5. Freshbrew Tea 6. Freshbrew Coffee Option 2 - 6 Canisters 1. Milk 2. Sugar 3. Instant/Decaf. Coffee 4.
  • Page 10 Technical Manual...

  • Page 11: Section 2 - Installation Procedure

    Technical Manual Section 2 - Installation Procedure Important! It is essential that personnel responsible for installing, commissioning and servicing the machine understand the following: The installation and commissioning of the machine should only be carried out by trained and authorised service engineers. All water and electrical services must be correctly and safely connected.
  • Page 12 Connect the hose to the inlet valve located on the rear of the machine. Ensure that the seal is correctly fitted. Ensure that all water supply fittings are tight. Freshbrew Machines: Genesis machines fitted with the paperless freshbrew brewer must be connected to the water supply via a water filter.This filter must...
  • Page 13 Technical Manual 2.4 Commissioning Procedure The following procedure must be carried out by a trained installation engineer before the machine can be used for the first time. Ensure that the electrical and water services to the machine are connected correctly and turned on. Ensure that the waste tray is fitted correctly to the machine.
  • Page 14 Technical Manual While the machine is powering up, the LCD will display the message as shown opposite. As the water heats, ensure that no water overflows from the heater tank overflow pipe into the waste tray. Check the system for leaks. Important: Should the machine fail to fill correctly or leak, turn off the stopcock and the power to the machine before investigating the fault.

  • Page 15: Section 3 - Programming Mode

    3.2 Menu Display The Genesis features our new interactive menu display. The multi line LCD display helps to make navigating the programming menu structure easy and intuitive. It is used to display programming information and will change according to the type of data being updated.
  • Page 16 Technical Manual example shown the screen is showing that the current Mug Discount is set at 0.05p.This is a useful way to quickly check stored settings and also confirm that a value has been altered correctly. To return to the Main Menu from any screen, simply press the ‘X’ (Exit) key until you reach the Main Menu.
  • Page 17 ( ) or down ( ) keys to set the required parameter followed by the ↵ ↵ (Enter) key to save/store it (indicated by the filled radio button). All programming for the Genesis range follows the procedures as described above. Specific program actions are described fully in the following section.

  • Page 18: Section 4 - Engineers Program

    Technical Manual Section 4 - Engineers Program To access the Engineers Program, enter the programming mode as described in section 3. Once in the Engineers Program the LCD display on the front of the machine will display the top level programming menu screen - Main Menu.There are nine top level menu items as shown opposite.
  • Page 19 N.B. All sales data is presented in a format required by the latest European Vending Association Data Transfer Standards (EVA DTS). N.B. Surcharge data fields are not supported by Genesis machines. Scroll through the list displayed using the up ( ) and down ( ) keys on the front panel and log the audit data.
  • Page 20 Technical Manual When complete, press the ‘X’ (Exit) key on the drink selection keypad to return the machine to the previous screen. The engineer can then access further selections using the procedure described above. To return the machine to standby mode, press the ‘X’ (Exit) key repeatedly until the LCD displays the standby screen.
  • Page 21 Technical Manual From the Resettable Sales Data screen, highlight the Clear Data sub menu using the down ( ) key and press the ↵ ↵ (Enter) key. The LCD on the front of the machine will display the screen as shown opposite, warning the engineer that all data will be deleted.
  • Page 22 Technical Manual 4.3 Test Menu This menu allows the engineer to test individual components and switch inputs to ensure correct operation. On entry into the Test menu the LCD will display the screen as shown. There are 10 sub menus accessible by the engineer from within the test menu.
  • Page 23 Technical Manual Auger: This sub menu allows the engineer to test for correct operation of each individual ingredient motor fitted to the machine. Press the ↵ ↵ (Enter) key to display the test screen which indicates the number of motors fitted to the machine.
  • Page 24 Technical Manual key a second time to move the head to its second dispense position. Press the START key again to move the head to its fully extended dispense position. To return the dispense head to its “home” position and complete the test, press the START key.
  • Page 25 Technical Manual Mug Sensor - Average: This menu gives the engineer an indication as to overall efficiency of the SureVend™ sensor. Highlight Mug Sensor - Average from the Switches & Sensors menu and press the ↵ ↵ (Enter) key.The LCD will display the screen as shown.
  • Page 26 Technical Manual 10. Keypad Test: This menu enables the engineer to test each key on both the drink selection keypad and internal service keypad to ensure correct operation. Highlight Keypad Test in the Test menu and press the ↵ ↵ (Enter) key. The LCD will display the screen with Main Keypad highlighted as shown.
  • Page 27 Technical Manual To change the price of the highlighted selection, press the ↵ ↵ (Enter) key. The LCD will change and display the screen as shown.To update the price, e.g. increase to 45p, press the sequence 0-0-0-4-5 using the appropriate number keys on the drink selection keypad.
  • Page 28 Technical Manual set at 2p but the lowest coin available from the coin mechanism is 5p, the machine will not return the discount to the customer. Highlight the Mug Discount sub menu from within the Price menu. The LCD will display the screen, with a current value in the status line (e.g.
  • Page 29 2. Selection Timers: Genesis Instant and Freshbrew machines are supplied pre- programmed with carefully tested default recipes for each drink selection.These recipes will be suitable for most applications. Each selection can, however, be adjusted to accommodate different ingredient types or operator/customer preference.
  • Page 30 Technical Manual The following example describes how to adjust the Instant Tea recipe.With Instant Tea highlighted as shown above, press the ↵ ↵ (Enter) key to access the Instant Tea Timers menu. This menu, shown opposite, contains the three ingredients which may be involved in an Instant Tea selection plus an end of vend delay time.
  • Page 31 0.00 s but can be increased if required.This will however increase the vend time and is not recommended for Genesis machines. Product and Whipper Delays Product Delay - This determines the time interval between the water valve start and the start of the product ingredient motor.
  • Page 32 Technical Manual 4. SureVend: Entry into this menu allows the engineer to turn the SureVend™ product delivery sensor on or off. SureVend™ Overview: SureVend™ ensures that a cup is always available in the cup station before any money is collected or product delivered. The sensing system is a beam of infra-red light across the cup station that is broken by a cup as it falls into position from the cup drop unit, or by a customer placing their own mug in the dispense area.
  • Page 33 Technical Manual Press the ↵ ↵ (Enter) key to confirm the selection and return to the SureVend screen.Verify that the status line at the bottom of the screen displays Off when SureVend is highlighted. Pressing the ‘X’ (Exit) key will move back to the Product Configuration screen and save the new parameter to the machines memory.
  • Page 34 Technical Manual 4.7 System Settings Menu This menu contains six sub menus as listed below: 1. Monetary 2. Clock 3. Language Setup 4. Screen Contrast 5. Software Version 1. Monetary: From this menu the engineer can select the type of coin/card mechanism or note reader fitted to the machine, select the coin set and configure values for low change, multiple vends, credit for failed vends etc.The Monetary menu can display up to 11 sub menus, depending on machine configuration, as listed below:...
  • Page 35 Technical Manual Select The Bill Validator N.B. It is unlikely that a Bill Validator will be used on a Genesis machine. The following description is for information only. From the Monetary menu press the down ( ) key to highlight Bill Validator and press the ↵...
  • Page 36 Technical Manual From the Monetary menu press the down ( ) key to highlight Bill Stack Option and press the ↵ ↵ (Enter) key. Using the up ( ) or down ( ) keys, select the desired bill stack option (indicated by the filled radio button). Press the ↵...
  • Page 37 Technical Manual Examples: Value set to 01.00: Non-escrowed coins less than or equal to £1.00 will be changed without purchase. All escrowed coins are returned. Value set to 00.00: Forced Vend.This value forces the customer to make a selection. No change will be returned without a purchase. N.B.
  • Page 38 Technical Manual N.B. The machine will still accept money with this value set, but may short change the customer if there is insufficient coinage in the coin mechanism. Set the Low Change Message and the Accept on Low Change values (see below) to the same figure to eliminate any chance that the customer will be short changed.
  • Page 39 N.B. This menu is only available when both an MDB card reader and coin mechanism are fitted and configured from within the Card Reader menu.This is not available on Genesis machines and is for information only. To configure this value:...
  • Page 40 Technical Manual To configure the coin set: From the Monetary menu press the down ( ) key to highlight Coin Set and press the ↵ ↵ (Enter) key. Using the up ( ) or down ( ) keys, select the desired coin set, card or key (indicated by filled radio button).
  • Page 41 Settings menu.Verify that the chosen language is displayed in the status line at the bottom of the display when Language Setup is highlighted. 4. Screen Contrast: Genesis machines are factory set with a default screen contrast setting of 12 which should be suitable for most installations. For installations with special considerations, e.g.
  • Page 42 5. Software Version: This menu displays the version number of the software installed and is for information only. This information will be required should the engineer need to phone the Crane Merchandising Systems helpdesk for advice. 4.8 Security Codes Menu This menu allows the engineer to change both the operator and engineer program entry codes for the machine.
  • Page 43 Technical Manual 4.9 Timed Events Menu 1. Time of Day Events: From this menu the engineer can set up inhibited vend periods, free vend periods and discounted vend periods. The following example describes how to program the machine to free vend between 10.30 am and 2:30 pm on week days.
  • Page 44 Technical Manual Press the ↵ ↵ (Enter) key to return to the Event 1 screen.Verify that the correct start time is displayed in the status line at the bottom of the screen. Press the down ( ) key to highlight Stop Time and press the ↵ ↵ (Enter) key. From this menu the engineer sets the time at which the free vend period will end.
  • Page 45 Technical Manual 16. To enter the discount value, e.g. 50%, press the sequence 5-0 using the appropriate number keys on the drink selection keypad. Press the ↵ ↵ (Enter) key to return to the Event screen and verify that the status line displays the discount percentage value entered.
  • Page 46 Technical Manual Press the down ( ) key to highlight Event Type. By default the event is set to Timed as indicated by the text displayed in the status line at the bottom of the screen.Therefore it is not necessary for the engineer to enter this sub menu.

  • Page 47: Section 5 - Service Keypad Functions

    Technical Manual Section 5 - Service Keypad Functions Genesis machines are fitted with a service keypad (a) mounted on the rear of the door. This keypad contains the Engineers Program entry key and also allows an engineer/operator to carry out specific functions during routine cleaning and maintenance.
  • Page 48 Technical Manual To flush the machine: Open the front door of the machine and insert the safety key. Caution: Ensure that a water tight container is placed under the dispense position. Keep hands away from the dispense area whilst the flushing cycle is in operation.
  • Page 49 Technical Manual To view the data: Open the front door of the machine and insert the safety key. Press and release the View Counters switch (5).The LCD will display the Resettable Sales Data screen as shown opposite. From this menu the engineer can view data for the ‘Overall Totals’...
  • Page 50 Technical Manual Press the ↵ ↵ (Enter) key on the keypad to enter the By Product menu screen. This menu contains all of the drink selections available from the machine. Use the up ( ) and down ( ) keys on the drink selection keypad to scroll through the menu until the required selection is highlighted.
  • Page 51 Technical Manual 5.7 Switch 7 - Cup Test This switch allows the engineer to test the operation of the cup drop unit after refilling the cup stacks. When the switch is pressed the cup drop solenoid is operated and a cup is ejected from the cup drop unit.

  • Page 52: Section 6 - The Vend Cycle

    Technical Manual Section 6 - The Vend Cycle 6.1 Standby Mode In standby mode the machine is idle, awaiting input from the drink selection keypad. The LCD will display to the customer one of a number of messages indicating the credit mechanism of the machine, the coin set, the time and if appropriate, which alternative tariff is in force.
  • Page 53 Technical Manual To obtain a Strong or Mild beverage it is necessary to press the current drink selection button. Pressing once will increment to the Strong option selection. Pressing the button again will increment to the Mild option selection. Pressing the current drink selection button again will revert to the default selection. If milk and/or sugar is required, it is necessary to press the corresponding button on the keypad for each selection.
  • Page 54 Technical Manual Pressing the sugar button again will revert to the default sugar selection. Once the required drink has been selected, press the Start button on the keypad. Unless the customer has placed their own cup into the dispense area, a cup will automatically be ejected from the cup drop unit into the dispense area and the drink selection will be delivered into the cup.
  • Page 55 Technical Manual 6.3 Replacing/Updating Drink Selection Decals Drink selection and pricing decals are mounted onto a paper backing sheet which is secured behind a transparent clip-in cover. To update drink pricing or replace drink description decals, proceed as follows: Carefully unclip the transparent decal cover from the door using the snap fit clip at the top.

  • Page 56: Section 7 - Technical Information

    Technical Manual Section 7 - Technical Information 7.1 Water Services The mains water supply provides water for the boiler.Water enters at the rear of the machine through a solenoid operated inlet valve operating at 24v DC, which opens or closes the water supply as required. 1.
  • Page 57 Section 12 - page 118. 7.4 Moving Dispense Head Genesis machines are fitted with a moving dispense head mechanism.This allows for a quicker and more direct cup drop and also helps to prevent cross contamination of drinks. The head features three separate dispense positions depending upon the drink being dispensed.
  • Page 58 Technical Manual A moulded dispense head mounted at the front of the unit connects the tubes from the various mixing systems, and hot water, to separate dispense nozzles. N.B. An illustration showing the parts breakdown for the Moving Dispense Head is included in Section 12 - page 114.
  • Page 59 Technical Manual N.B. An illustration showing the parts breakdown for the Cup Drop Unit is included in Section 12 - page 106. 7.6 Waste Level Probes The waste level probes, fitted to the underside of the machine, detect the water level in the waste tray.
  • Page 60 Technical Manual Tea Brewing Water and tea are dispensed into the tea brewing chamber.The brewer stays shut until the required amount of water has passed through the system.When the tea chamber is empty, the motor operates the wiper arm and the used tea cake is removed from the tea filter mesh.
  • Page 61 The change giver will return any change due to the customer, provided the change tubes contain coinage above a pre-set level. 7.13 Coin Blocker For Genesis machines fitted with a change-giver, a logic ‘low’ level from the vending machine controller will disable any coin acceptance. 7.14 Card/Key System The card system fitted to the machine communicates with the vending machine controller using the same principle as the change giver.

  • Page 62: Section 8 - Pre-Set Drink Timings

    Technical Manual Section 8 - Pre-Set Drink Timings The tables on the following pages illustrate the pre-set timings for all drink selections with which the machine leaves the factory. These values may be changed from within the Product Configuration Menu, accessed via the engineers program. 8.1 Instant - Option 1(Two Coffee Selections) Coffee Preset Coffee (Decaff) Preset Tea...
  • Page 63 Technical Manual Chocomilk Preset Espresso Preset Chocolate Preset Hot Water (Coffee) 4.25 Hot Water (Coffee) 3.25 Hot Water Ingredient 2.75 Ingredient Ingredient 2.75 Product Delay Product Delay Product Delay Whipper Time 4.75 Whipper Time 3.75 Whipper Time Whipper Delay Whipper Delay Whipper Delay Hot Water (Choc) 2.75...
  • Page 64 Technical Manual Latte Preset Caffe Mocha Preset Espresso Preset Hot Water (Coffee) Hot Water (Choc.) 3.25 Hot Water (Coffee) 3.25 Ingredient Ingredient 2.75 Ingredient Product Delay Product Delay Product Delay Whipper Time Whipper Time 3.75 Whipper Time 3.75 Whipper Delay Whipper Delay Whipper Delay Hot Water (Milk)
  • Page 65 Technical Manual 8.3 Freshbrew - Option 1 Speciality drinks made with freshbrew coffee. F/B Coffee Preset F/B Tea Preset F/B Cappuccino Preset Hot Water (Coffee) Hot Water (Tea) Hot Water (Milk) Ingredient - 1 Ingredient - 1 Ingredient Ingredient - 2 Ingredient - 2 Product Delay Ingredient - 3...
  • Page 66 Technical Manual Chocomilk Preset Chocolate Preset Hot Milk Preset Hot Water (Choc) 4.25 Hot Water Hot Water Ingredient 2.75 Ingredient 2.75 Ingredient Product Delay Product Delay Product Delay Whipper Time 4.75 Whipper Time Whipper Time Whipper Delay Whipper Delay Whipper Delay Hot Water (Milk) 2.75 Ingredient...
  • Page 67 Technical Manual Instant Coffee Preset Latte Preset Caffe Mocha Preset Hot Water (Coffee) Hot Water (Coffee) Hot Water (Choc) Ingredient - 1 Ingredient Ingredient 2.75 Ingredient - 2 1.05 Product Delay Product Delay Ingredient - 3 0.53 Whipper Time Whipper Time Product Delay Whipper Delay Whipper Delay...

  • Page 68: Section 9 - Electrical/Electronic Diagrams

    Section 9 - Electrical/Electronic Diagrams The diagrams shown on the following pages illustrate the layout of, and the connections between, the electrical and electronic components within Genesis machines. N.B. Instant and Freshbrew machines are equipped with very similar wiring arrangements. The following diagrams are common to both machines except where stated.
  • Page 69 Technical Manual 9.2 Control Board The Control Board is the main controller for all of the machines functions.The board is located inside the door behind the monetary cover.To gain access to the board: Switch off the power to the machine and open the front door. Unscrew and remove the two knurled thumbscrews securing the monetary cover.
  • Page 70 Technical Manual 9.3 Control Board Connections - 1 The diagram below illustrates the connections between the control board and the console board, SureVend™ sensor and heater tank thermistor.
  • Page 71 Technical Manual 9.4 Control Board Connections - 2 The diagram below illustrates the connections between the control board and the input/output board, coin mechanism communications and the switch mode power supply.
  • Page 72 Technical Manual 9.5 Input/Output Board - Instant Machines The Input/Output Board is mounted onto the power supply chassis.This is located on the floor of the machine and can be accessed by removing the lower front panel.
  • Page 73 Technical Manual 9.6 Output Circuit - Instant Machines...
  • Page 74 Technical Manual 9.7 Input/Output Board - Freshbrew Machines The Input/Output Board is mounted onto the power supply chassis.This is located on the floor of the machine and can be accessed by removing the lower front panel.
  • Page 75 Technical Manual 9.8 Output Circuit - Freshbrew Machines...
  • Page 76 Technical Manual 9.9 Input/Output Board Connections - Common 1 The diagram below illustrates the connections between the I/O board and the junction block PSU, CDU cup splitter solenoid, solid state relay and dispense head motor.
  • Page 77 Technical Manual 9.10 Input/Output Board Connections - Common 2 The diagram below illustrates the connections between the I/O board and the main controller board serial comms link and switch mode power supply.
  • Page 78 Technical Manual 9.10 Input/Output Board Connections - Instant Machines The diagram below illustrates the connections between the I/O board and the CDU cup sensor, dispense head OPTO sensor, carousel position switch and dispense head home switch.
  • Page 79 Technical Manual 9.11 Input/Output Board Connections - Freshbrew Machines The diagram below illustrates the connections between the I/O board and the CDU cup sensor, dispense head OPTO sensor, carousel position switch, dispense head home switch and brewer index home switch.
  • Page 80 Technical Manual 9.12 Power Circuit...
  • Page 81 Technical Manual 9.13 Heater Circuit The water temperature in the heater tank is controlled by a thermistor probe. The thermistor has a variable resistance; when cold it has a high resistance and when hot it has a low resistance. The thermistor probe sits directly in the water and continuously senses the water temperature.
  • Page 82 Technical Manual If the water needs to be heated, a signal from the controller is sent down the Comms. link to the I/O board (heater on signal). The I/O board then switches a 24 volt negative output to the solid state relay (SSR). The solid state relay then switches a 240 volt supply to the heater element.The element then starts to heat up the water.

  • Page 83: Section 10 - Dispense Pipe Lengths

    Technical Manual Section 10 - Dispense Pipe Lengths 10.1 Instant Option 1 Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D.
  • Page 84 Technical Manual 10.2 Instant Option 2 Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 210 mm 6 mm I.D.
  • Page 85 Technical Manual 10.3 Freshbrew Machines Pipe No Diameter Length 6 mm I.D. x 10 mm O.D. 170 mm 6 mm I.D. x 10 mm O.D. 160 mm 6 mm I.D. x 10 mm O.D. 170 mm 8 mm I.D. x 13 mm O.D. 250 mm 8 mm I.D.

  • Page 86: Section 11 - Diagnostics And Simple Maintenance

    11.1 Diagnostics The following pages list the error messages that may be displayed, diagnostics messages accessed via the engineers program and fault descriptions. For further help and advice please contact the Crane Merchandising Systems Technical Support Helpline on 01249 667323. Error...
  • Page 87 Technical Manual Error Diagnostics Fault Message Screen Text Description Sorry Out of Service Mug Only Problem with CDU (cup jam). No more Please Insert Mug cups being dispensed Sorry Out of Service Low Water Low water level in heater tank Low Water Sorry Out of Service Water Tank...
  • Page 88 To maintain correct water levels and water temperature the heater tank must be inspected regularly and, if necessary, be de-scaled. To ensure long and trouble-free operation, Crane Merchandising Systems recommend that all machines have a water filter fitted.We recommend and supply the Brita AquaQuell Compact water filter.
  • Page 89 Freshbrew machines are fitted with a dual brewer unit which produces freshbrew coffee and tea beverages from the same unit. Routine cleaning and maintenance instructions for this unit can be found in the Genesis Operators Manual - Part No. PR1035000. 1. Removing The Brewer Periodically it may be necessary to remove the brewer from the machine.
  • Page 90 Technical Manual outlet adaptor from the coffee brewer. Pull down the spring loaded brewer release pin and carefully remove the brewer unit from its locating bracket. 2. Removing The Filter Mesh Assemblies Both the coffee brewer and tea brewer contain fine screen mesh assemblies which ensure coffee and tea vends are produced to the highest standards.To remove the mesh assemblies, proceed as follows: Remove the brewer unit from the machine as previously described and place on...
  • Page 91 Technical Manual 4. Re-assembling The Brewer To The Machine Carefully slide the brewer chamber/wipe arms assembly into the brewer unit. Important: The wiper arm lug (a) must be located between the stainless steel arms (b) as shown. Line up the brewer unit with its mounting bracket ensuring that the drive shaft correctly engages with the brewer motor drive dog.
  • Page 92 Technical Manual closes correctly and does not leak. N.B. In most cases this procedure is enough to stop the leaking. Should the brewer still leak, repeat the above procedure, adding one more shim. If the problem still persists, remove all of the shims and turn the T-bar one complete revolution clockwise.

  • Page 93: Section 12 - Spare Parts

    ‘locks’ into place. Remove the safety key and close the door. Section 12 - Spare Parts The following section details the spare parts that are available for the Genesis. Use of these components when servicing or repairing the machine will significantly increase the working life of the machine.
  • Page 94 Technical Manual Exterior View...
  • Page 95 PL10005250 Coin Reject Button (a) PL10003250 Coin Entry Moulding (b) PL10004250 Blank Moulding - Free Vend PR10224000 Genesis Name Badge (a) MT10091000 Side Panel - L.H. (b) MT10092000 Side Panel - R.H. Console Assembly - See Page 97 (a) MT10168250...
  • Page 96 Technical Manual Door Interior...
  • Page 97 Technical Manual Door Interior Ref No. Part No. Item Description EL10025000 Service Keypad FA01416000 Knurled Thumb Nut - M5 ME02857000 Door lock ME00933000 Key - No. 2101 MT05222000 Door Lock Cam MT07119000 Door Switch Actuator PH10264000 SureVend Cup Sensor Harness (a) PH04863000 Cup Catcher Moulding - Squat Cup (b) PH04864000...
  • Page 98 Technical Manual Console Assembly...
  • Page 99 Sugar Selection Button PL10012000 Selection Button (a) FA10223000 PCB Mount - Brass (b) FA01506000 Nut - M4 EL10039000 Console PCB EL10256000 Genesis MPU PCB EL10266000 Executive Interface PCB* * Required if Executive protocol coin mechanism or cashless system is fitted...
  • Page 100 Technical Manual Interior View - Instant Machines...
  • Page 101 Technical Manual Interior View - Instant Machines Ref No. Part No. Item Description Tall Canister Assembly - See Page 109 (a) MT10076250 Extract Tray - Five Whippers (b) MT10075250 Extract Tray - Six Whippers Mixing System - See Page 119 MT10078000 Cover Panel - Lower FA10255000...
  • Page 102 Technical Manual Interior View - Instant Machines (Covers Removed)
  • Page 103 Technical Manual Interior View - Instant Machines (Covers Removed) Ref No. Part No. Item Description Boiler Assembly - See Page 117 (a) MO10151000 Ingredient Motor, 24v DC - 90 rpm (b) MO10152000 Ingredient Motor, 24v DC - 130 rpm Mixing System - See Page 119 Power Supply Assembly - See Page 121 EL01157000 Door Interlock Switch...
  • Page 104 Technical Manual Interior View - Freshbrew Machines...
  • Page 105 Technical Manual Interior View - Freshbrew Machines Ref No. Part No. Item Description Freshbrew Coffee Canister - See Page 113 MT10090000 Brewer Cover (a) ME01002200 Double Freshbrew Brewer (b) ME07000000 Single Freshbrew Brewer MT10110000 Brewer Side Tray SA06075000 Outlet Adaptor Kit PL10280000 Freshbrew Waste Container FA07112000...
  • Page 106 Technical Manual Interior View - Freshbrew Machines (Covers Removed)
  • Page 107 Technical Manual Interior View - Freshbrew Machines (Covers Removed) Ref No. Part No. Item Description HO06632000 Inlet Hose - Aquavend 10 LO10111000 Main Loom MO10151000 Motor - 90 rpm, 24v DC (F/B Tea) MO10265000 Motor - 90 rpm, 24v DC (F/B Coffee) Brewer Motor assembly - See Page 123 (a) VA10147000 Inlet Valve, 24v DC...
  • Page 108 Technical Manual Cup Drop Unit Assembly...
  • Page 109 Technical Manual Cup Drop Unit Assembly Ref No. Part No. Item Description PL10020000 Turret Extrusion PL10019000 Turret Spigot PL10015000 Top Moulding ME10067000 Magnetic Catch EL10038000 PCB Cup Detector PL10018000 Microswitch Arm Moulding EL04920000 Micro Switch PL10016000 CDU Moulding FA10204000 Spirol Pin, M4 x 14 mm FA10205000 Screw, M3 x 10 ME05208000...
  • Page 110 Technical Manual Tall Canister Assembly...
  • Page 111 Technical Manual Tall Canister Assembly Ref No. Part No. Item Description PL10153000 Canister Assembly - c/w Agitator PL10154000 Canister Assembly - No Agitator PL07138000 Canister Lid PL10390000 Canister Base PL10358000 Flange - Rear PL10356000 End Cap PL02711000 Canister Drive PL01442000 Canister Chute, RH - Long PL01441000 Canister Chute, LH - Long...
  • Page 112 Technical Manual Freshbrew Tea Canister Assembly...
  • Page 113 Technical Manual Freshbrew Tea Canister Assembly Ref No. Part No. Item Description PL10155000 Canister Assembly PL07138000 Canister Lid PL10390000 Canister Base PL10358000 Flange - Rear PL10356000 End Cap PL02711000 Canister Drive PL10297000 Extended Chute PL10357000 Flange - Front (a) ME02706000 Auger c/w ‘O’...
  • Page 114 Technical Manual Freshbrew Coffee Canister Assembly...
  • Page 115 Technical Manual Freshbrew Coffee Canister Assembly Ref No. Part No. Item Description PL10156000 Freshbrew Canister Assembly PL07137000 Canister Lid PL01128000 Canister Chute - Central PL02709000 Flange - Front SI04697000 ‘O’ Ring ME10386000 Auger c/w ‘O’ Ring PL02710000 Flange - Rear PL02711000 Canister Drive ME10387000...
  • Page 116 Technical Manual Dispense Head Assembly...
  • Page 117 Technical Manual Dispense Head Assembly Ref No. Part No. Item Description EL04920000 Micro Switch EL10036000 Dispense Head Opto Sensor MT10099000 Cover Plate MO10150000 Motor, 24v DC, 50rpm c/w Drive Pinion MT10098000 Motor Bracket MT10101000 Decoder Bracket PL10035000 Rack Moulding FA01416000 Knurled Thumb Nut, M5 PL05496000 Dispense Head Moulding...
  • Page 118 Technical Manual Boiler Assembly...
  • Page 119 Technical Manual Boiler Assembly Ref No. Part No. Item Description LO10111000 Main Loom MT10054000 Boiler Lid FA01143000 Screw, M4 x 10 FA03227000 Unex Clip - 19mm HO06632000 Inlet Hose SI10056000 Boiler Seal BA10050000 Boiler Assembly c/w Lid and Seal VA10148000 Dispense Valve, 24v DC VA01141000 Level Probe Seal...
  • Page 120 Technical Manual Mixing System...
  • Page 121 Technical Manual Mixing System Ref No. Part No. Item Description MO10184000 Whipper Motor c/w Fixing Plate PL10188000 Whipper Base SI10343000 Whipper Base ‘O’ Ring SI10344000 Whipper Base Seal PL10185000 Impeller PL10183000 Bowl Adaptor PL10187000 Steam Trap PL10186000 Mixing Bowl Chamber SI04345960 Silicone Pipe - 10mm o.d.
  • Page 122 Technical Manual Power Supply Assembly...
  • Page 123 Technical Manual Power Supply Assembly Ref No. Part No. Item Description EL08977000 Genesis I/O PCB MA10252000 Power Supply Chassis EL10193000 Connector Block EL10194000 End Plate EL01815000 Thermal Pad EL01152000 Solid State Relay EL10021000 Switch Mode Power Supply EL01994000 Fuse Holder Assembly...
  • Page 124 Technical Manual Brewer Motor Assembly...
  • Page 125 Technical Manual Brewer Motor Assembly Ref No. Part No. Item Description PL03297000 Drive Dog ME08734000 Roll Pin - 36 x 3mm MO10023000 Freshbrew Motor ME00979000 Cam c/w Grub Screw EL01148000 Micro Switch ME04926000 Brewer Retaining Pin ME01162000 Spring FA01136000 ‘E’ Clip...
  • Page 126 Technical Manual Notes...
  • Page 128 Pipsmore Park, Bumpers Farm Industrial Estate, Chippenham,Wiltshire SN14 6NQ Tel: +44 (0)1249 444807 Fax: +44 (0)1249 444819 Email: sales@cranems.co.uk Website: www.cranems.co.uk...

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