Mindray Zonare ZS3 Service Manual

Mindray Zonare ZS3 Service Manual

Diagnostic ultrasound system
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ZS3 Diagnostic Ultrasound System
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Kristina Donaldson
February 6, 2025

my machine will not turn back on after removing cover to clean out dust the on/off switch stays lit even when unplugged from power source

1 comments:
Mr. Anderson
February 10, 2025

The Mindray Zonare ZS3 may not turn back on after removing the cover for cleaning because the cover engages an interlock switch. When the cover is off or not correctly seated, the power button LED remains solid amber, preventing the system from powering on. To resolve this, ensure the cover is properly reinstalled before attempting to turn the system back on.

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Summary of Contents for Mindray Zonare ZS3

  • Page 1 ZS3 Diagnostic Ultrasound System Service Manual...
  • Page 2 ©2019 Shenzhen Mindray Bio-Medical Electronics Co., Ltd. All rights reserved. ZONARE, the ZONARE logo, ZS3 and z.one are all trademarks of Shenzhen Mindray Bio-Medical Electronics Co., Ltd.. All other trademarks are the property of their respective holders. The ZS3 Ultrasound Platform and products derived there from (for example, but not limited to, the ZS3 and the z.one...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Introduction ............................7 Purpose ..............................8 Definitions/Acronyms ..........................8 Documentation Conventions ....................... 10 Symbols..............................10 Safety ..............................12 Facility Needs ............................12 Notes When Returning or Transporting the System, Probes, and Repair Parts ......13 Warning & Cautions ..........................13 System Specifications ........................
  • Page 4 Body Pattern ............................56 Protocols ..............................56 Stress Echo ............................56 DICOM..............................57 Network ..............................57 Keys ................................ 58 Peripherals ............................. 58 Backup/Restore ............................ 58 Security .............................. 59 Access Control ............................59 Enabling Location Access Control ..................... 60 Enabling Account Access Control ...................... 61 System Login ............................
  • Page 5 Restore Operations ..........................152 Software Upgrade& Installation ......................155 Installing System Software ........................ 156 Clean Software Install Procedure ..................... 159 Mindray/Zonare FTP Site ........................160 Diagnostic Panel Operations ......................161 16 Care and Maintenance ........................170 Overview .............................. 170 Basic System Care ..........................171 Transducer Maintenance ........................
  • Page 6 Recommended Tools ......................... 218 ZS3 Module – Removal/Replacement ..................... 219 Casters – Removal/Replacement ....................223 19” Display – Removal/Replacement ....................224 Display Arm w/Cables – Removal/Replacement ................229 Cart Battery – Removal/Replacement ..................... 235 Power Module – Removal/Replacement ..................239 User Interface –...
  • Page 7: Introduction

    Introduction Mindray/Zonare Contact Information Asia, Europe and ROW Address Mindray Building, Keji 12th Road South, High-tech industrial park, Nanshan, Shenzhen 518057, P.R.China E-mail Address service@mindray.com Web site www.mindray.com +86 755 81888998 +86 755 26582680 United States and Canada Toll-free live voice support...
  • Page 8: Purpose

    ZS3 Ultrasound System. The Mindray/Zonare ZS3 Ultrasound System is used for ultrasound evaluation of the following applications: Opthalmic; Fetal; Abdominal (renal, GYN/Pelvic); Intra-operative (abdominal, thoracic(cardiac), and vascular); Intraoperative (Neuro); Pediatric; Small organ (thyroid, breast, testes, etc);...
  • Page 9 DSP: ..... Digital Signal Processing ESD: ..... Electro Static Discharge EV: ....Endo Vaginal FPGA: ... Field Programmable Gate Array FRU: ..... Field Replaceable Unit LCD: ..... Liquid Crystal Display LED: ..... Light Emitting Diode M: ....M-Mode (Motion Mode - Tissue) NTSC: ...
  • Page 10: Documentation Conventions

    Applies to EU Member States only: this system should not be treated as household waste. Mindray meets the WEEE Standard. For more information on returning or recycling this system, please contact Shenzhen Mindray Bio-Medical Electronics Co. or the distributor from whom you purchased the system.
  • Page 11 Symbol Description Authorized representative in the European Community Catalog number Shipping & Storage: Fragile Shipping & Storage: Keep dry Shipping & Storage: Temperature limits Shipping & Storage: This side UP Shipping& Storage: Do not stack above this container Shipping & Storage: Humidity limits Shipping &...
  • Page 12: Safety

    Mindray or repairs by people other than Mindray authorized personnel.
  • Page 13: Notes When Returning Or Transporting The System, Probes, And Repair Parts

    Safety Standards All Mindray instruments, cables, and diagnostic ultrasound imaging transducers have been designed to meet the essential requirements contained in 93/42/EEC (Medical Device Directive), and all appropriate requirements contained within IEC 60601 -1, AAMI STD ES 60601-1, CSA STD C22.2 NO.
  • Page 14  Follow guidelines provided by relevant IEC standards) when connecting peripherals.  The USB Memory Sticks supplied by Mindray/Zonare are the recommended brand, type, and sizes for use in ZS3 Systems. They have been verified for optimum reliability and performance.
  • Page 15  If using relevant standards compliant equipment that was not provided by Mindray/Zonare, it is required that total leakage currents be tested and validated to be below the IEC 60601-1 chapter 16 limits.  This equipment must only be connected to a supply main with protective earth.
  • Page 16  The ECG and the Respirometer functionality are not intended for ECG diagnosis. It must not be used for intraoperative applications of the heart. Use only the recommended patient cable supplied by Mindray/Zonare. Make sure ZS3 Service Manual Page 16 of 295...
  • Page 17  Electrical Hazard: Any evidence of damage indicates the probe cannot be used and should be returned to Mindray/Zonare for evaluation and repair.  Biological Hazard: Adequate cleaning and, if necessary, disinfection are carried out to prevent disease transmission.
  • Page 18 The systems and/or the external equipment can be damaged if signal levels are not appropriate. If peripheral equipment not specifically authorized by Mindray/Zonare is to be connected to the system, it must meet all applicable electrical safety standards that apply to the system in order to maintain Mindray/Zonare’s safety integrity.
  • Page 19 (including the warranties of merchantability or fitness for a particular use), with respect to such devices.  Use of peripherals or other equipment not provided by Mindray/Zonare may result in system damage or degraded performance. Carefully review the labeling of any such equipment before connecting to the Mindray/Zonare system.
  • Page 20 If required, a review of the local electromagnetic environment may be required to minimize the sources of external noise generators.  The use of non-Mindray/Zonare approved cables and accessories may result in increased radiated emissions as well as decreased immunity to external signal fields.
  • Page 21 Precautions – USB Memory Stick USB Memory Sticks that are purchased from outside sources (besides Mindray/Zonare) may not be compatible for use with the system. Precautions – TEE Transducer  TEE: Perform an electrical leakage test prior to each use of the transducer.
  • Page 22 A Quality of Service (QOS) level is determined by the number of users on the network, the data being transferred by the users, and distance of the Mindray/Zonare system to the wireless access point and other factors.
  • Page 23 For Use that came with contrast agent being used for details. Medical Ultrasound Safety - General Anyone using Mindray/Zonare ultrasound systems for human exams of any kind should thoroughly understand the implications of such use. The American Institute of Ultrasound in Medicine (AIUM) has published a document titled Medical Ultrasound Safety (AIUM 1994).
  • Page 24: System Specifications

    System Specifications This section contains system and accessory specifications. For information on the specifications for Mindray/Zonare authorized peripherals, refer to the manufacturers’ documentation. General System Specifications Type Parameter Value Electrical Power requirements 100-240V~, 50-60Hz, 6A max Power consumption (no 180W (616 BTU/hr) peripherals –...
  • Page 25 Width 51.5 cm (20.2 in) Depth 72 cm (28.3 in.) Type Parameter Value RJ-45 – 10/100BaseT Ethernet (1 port) connectors USB 2.0 (3 ports) USB-Type A (Vbus 5.0V, 0.5A max) Serial Port (1 port) eSATAp External Video (1 port) HDMI 1280X1024 +Wireless Manufacturer B&B Electronics / Quatech...
  • Page 26: Display

    Type Parameter Value - Zero host security footprint - Supports Certificate, delivery and management Network Addressing ABDN-ER-DP551U, Client Translation (NAT) Bridge ABDN-ER-DP551U, NAT 3 Router Antenna ABDN-ER-DP551U, Client Bridge ABDN-ER-DP551U, NAT 3 Router Regulatory Approvals Worldwide Certificate Support- FCC Part 15 Class B Sub C Modular Approval, IOC, CE, ETSI EN300 328, ETSI 60950-1, ROHS and...
  • Page 27: Battery Pack Specifications

    Battery Pack Specifications Type Parameter Value Electrical Power rating 15.6V, 15Ah = 234 Wh Chemistry NiMh Physical 4kg (10 lb.) (weight) Operational Operating time duration Up to 1.5 hours (fully charged) Physical Height 75 mm (3 in.) (dimensions) Width 260 mm (10 in.) Depth 355 mm (14 in.) ZS3 Service Manual...
  • Page 28 Transducer Parameter  C10-3 Penetration Depth: 13 14 CM  Number of Elements: 64  Field of View: 80 degrees  Radius of Curvature: 16 mm  Ultrasound Bandwidth: 10-3 MHz  C9-3 Penetration Depth: 18 CM  Number of Elements: 128 ...
  • Page 29  L14-5sp Penetration Depth: 6 CM  Number of Elements: 128  Field of View: 26 25 mm  Ultrasound Bandwidth: 14-5 MHz  L14-5W Penetration Depth: 10 CM  Number of Elements: 192  Field of View: 55 mm ...
  • Page 30  P4-1c Penetration Depth: 30 CM  Number of Elements: 64  Field of View: 84 degrees  Ultrasound Bandwidth: 4-1 MHz  A2CW Number of Elements: 2  Ultrasound Frequency: 2.0MHz  Ultrasound Bandwidth: n/a  A5CW Number of Elements: 2 ...
  • Page 31  P8-3mTEE Penetration Depth: 14 CM  Number of Elements: 48  Field of View: 90 degrees  Ultrasound Bandwidth: 8-3 MHz  C18-5 Penetration Depth : 8 CM  Number of Elements: 192  Field of View: 54 degrees ...
  • Page 32: Standards And Compliance

     P9-3ic Penetration Depth: 18 CM  Number of Elements: 64  Field of View: 80 degrees  Ultrasound Bandwidth: 9-3 MHz Standards and Compliance The ZS3 system has been designed, manufactured, tested, and certified to comply with the following internationally recognized standards. IEC 60601-1: 2012: Medical electrical equipment part 1: General requirements for basic safety and essential performance.
  • Page 33 IEC 60601-1-2: 2014 Certification Specification Compliance Compliance level: IEC 61000-4-5 surge ±1 kV differential mode ±2 kV common mode Electromagnetic environment guidance: Main power quality should be that of a typical commercial or hospital environment. Compliance level: IEC 61000-4-6 Conducted Immunity 0.15MHz - 80 MHz 3Vrms @ 2Hz Compliance level:...
  • Page 34: System Overview

    System Overview Major System Assemblies Figure 4.1-ZS3 System ZS3 Service Manual Page 34 of 295...
  • Page 35: User Interface Overview

    User Interface Overview Figure 4.2- ZS3 Full Featured User Interface is shown above. Figure 4.3 - ZS3 Special Procedures User Interface is shown above ZS3 Service Manual Page 35 of 295...
  • Page 36 USER INTERFACE FUNCTIONS Note: Not all controls are available on the SP user interface. Features and functions not directly accessible via hard key are still available however via menus. Sign Description Setup Used to bring up the SYSTEM SETUP configuration menu. F1 –...
  • Page 37 Select Toggles between active modes such as dual pane and caliper as well as image manipulation. Store1/2 Press to store the displayed image to the storage device (programmable). Provides primary functionality and navigation such as selecting, calculation, setting, moving, or editing etc. Freeze Halts or re-starts active imaging on the display.
  • Page 38: Keyboard Functions

    cine-loop images and navigating form/tables/worksheets/reports. Priority Press to cycle through different menus the Priority key while multiple imaging mode menus are available, for example M, B and Cine modes. DGC Slide pots Changes gain of image at discrete depths (8 Sliders).
  • Page 39 System Control Description This is a toggle key. The first press will display the Patient NEW PATIENT Information page. The second press will return to the imaging display. If there is an exam in progress, pressing this key will display the in-progress exam's images, most recently stored image displayed CURRENT EXAM first.
  • Page 40 System Control Description “extended” press will trigger a capture of a set of current LOG files to the internal archive This is a toggle key. The first press will display the biopsy needle BX GUIDE path guide. The second press will remove the biopsy needle path guide.
  • Page 41: On-Screen "Dashboard" System Status Icons

    On-Screen “Dashboard” System Status ICONs If the system is equipped with the on-board battery option, a battery icon will be displayed in the lower-left hand corner of the LCD display of the ZS3. Icon Function Status Description Battery System running on AC Power, and Battery Status is fully charged.
  • Page 42 Icon Function Status Description Wireless Wireless Network disconnected. Network Wireless Wireless Network transfer has an error Network (Re-Queuing of job, etc.) preventing transfer. Wireless signal strength: 1% – 33%. Wireless Network Wireless Wireless Network Wireless signal strength: 34% – 66%. Network Wireless Wireless Network Wireless signal strength:...
  • Page 43: Accessory Components

    ZS3 systems. They have been verified for optimum reliability and performance. If you purchase your own USB memory stick, Mindray/Zonare is not responsible for any errors associated with file corruption or file-transfer time increases.
  • Page 44: Rear I/O Panel

    Rear I/O Panel Figure 4.6-ZS3: Rear I/O Panel FUNCTIONS: I/O CONNECTORS Function Direction Ethernet 10/100BaseT - (Network) Input/Output Serial Port - eSATAp Input/Output USB Port Input/Output HDMI Connector (video and audio) Input/Output ZS3 Service Manual Page 44 of 295...
  • Page 45: System Uncrating & Installation Procedures

    If any problems are found, make notes of any discrepancies and immediately report to the shipping carrier and to Mindray/Zonare’s shipping department representative. All installation and set-up of equipment should be done following this official Mindray/Zonare product installation procedure.
  • Page 46 Banding strap Figure 5.1-ZS3 5. Lift off the top cover portion of the main cardboard shipping container, and set aside. Figure 5.2-ZS3 6. Remove the small boxes containing the transducers (a maximum number of 4) and the small box containing accessories from the inner storage box area (resting atop the ZS3 System).
  • Page 47 7. Lift the inner storage box upwards, and remove it from the main shipping container. 8. Grasping the sides, slide the cardboard main shipping box upwards, exposing the ZS3 system. Continue lifting until the cardboard box can be completely removed, and set aside. Figure 5.4-ZS3 9.
  • Page 48 Velcro Figure 5.6-ZS3 11. Remove the accessory box, containing front cover and left/right storage box, upon the front support board. Accessory Figure 5.7-ZS3 12. Remove the puller strap around the front support board according to the puller strap indicator label, and remove the front support board. Puller strap Figure 5.8-ZS3 13.
  • Page 49: Mechanical Inspection

     Ensure the ZS3 module is securely attached in the Cart.  Immediately report any mechanical discrepancies to Mindray/Zonare.  The system is shipped with the ZPAK circuit breaker in the “Off” position. If it is not in the “Off” position, push the plunger in before connecting to AC.
  • Page 50 operation, the unit should be allowed to stand for a period of no less than 30 minutes prior to powering on. ZS3 Service Manual Page 50 of 295...
  • Page 51: Zs3 System Verification

    NOTE: The Module will normally come already installed in the cart when shipped. However if the Module is removed for any reason, the steps below are provided to guide in performing the docking process. DOCKING MODULE INTO ZS3 ULTRASOUND SYSTEM 1.
  • Page 52 cart. Figure 5.11-ZS3 LED#3 will flash indicating the Cart Power microcontroller is operating. 2. Verify the socket of the AC power cord is fully inserted into the inlet in the back of the cart. 3. Connect the plug of the AC power cord into a Hospital Grade receptacle. 4.
  • Page 53 5. Locate the grey power button at the top/right on the module. Press and release On/Off button to power on the ZS3 ultrasound system (as shown below). Figure 5.13-ZS3 On/Off Button Status  The Green backlight for the button will begin to flash as the system boots- ...
  • Page 54: Setup

    Setup The Setup function is designed to set the configuration parameters of operating the system and maintaining user workflow setup data. The setup data of the user and system are stored to the hard drive, and should be backed up to USB memory device. ...
  • Page 55: Preset Mgmt

    Page Description of Control Region Enter the hospital name, language, time zone, time format, and system date/time. General Enter patient information, exam setup, patient management, storage, system dormancy, auxiliary output settings etc. Image Enter general parameters in imaging modes (power up, dual, TEE, cine flush, probe change, Doppler, Optimize, cine play, target offset etc.) Application Enter the measurement settings (by exam type) and preferences...
  • Page 56: Calc

    Calc Page Description of Control Calc Select calculations package, calculation menu content, and order of calculations in the display for 2D, M Mode and Doppler (by exam type). Caliper Select measurements, and order of menu items available for 2D, M Mode and Doppler (by exam type) Report Select, modify and create report template for each exam types.
  • Page 57: Dicom

    DICOM Page Description of Control Storage Configure a DICOM destination including AE Title, port, transfer specifics and options, and image/clip specifics and options. Print Configure a DICOM printer destination including AE Title, port, transfer specifics and options, image/clip specifics and options, and print specifics and options.
  • Page 58: Keys

    Keys Keys Description of Control Programmab Configure exam category (Cardiac, Abdominal, Obstetrics, Gynecology, le Keys Vascular, Pediatrics, Urology, POC, and Small Parts) specific programmable keys including Function keys, and Footswitches. Selections are also available to configure the B Mode Knob (B Mode or B Mode Home) and trackball speed which are not category specific.
  • Page 59: Security

    Security Access Control The system supports two types of users: system administrator and operator.  Administrator The system administrator can access all function modules, and view all patient data, such as patient information, images and reports, etc. Only one administrator is configured by default.
  • Page 60: Enabling Location Access Control

    Enabling Location Access Control The “Location” option supports cases where a User has a need to physically move their system from one facility (location) to another on a regular basis. This function addresses cases where this movement includes connecting to a unique network at each location, for sending to DICOM devices, and those network connections consist of different IP addresses and/or target DICOM devices.
  • Page 61: Enabling Account Access Control

    Enabling Account Access Control The system administrator can preset the access controls, that is, whether an operator has the right to access data in the system. Access control only can be set by the system administrator. Setting access control: Open the “Access Control” page using the path: [Setup]  [System]  [Security]. is selected, you must be authorized before accessing the data, and you can configure password policy and LDAP, and change password.
  • Page 62: Local Privilege Management

    Click [Change User] to bring up the Logon dialog box. Select the logon type, and user name in the drop-down list. Enter the password and click [Logon]  Lock the system Click the in the bottom-left corner of the screen to bring up the dialog box. Select [Lock Machine] and the system is locked.
  • Page 63 Open the “Access Control” page using the path: [Setup]  [System]  [Security]. Click [Add] to bring up the dialog box. Enter the user name and password, confirm password, and select or deselect the check box from the privilege list. Users can only access the function module with assigned privilege.
  • Page 64 Deleting a User Turn on the access control function and log in to the system as Administrator before you delete the user. Open the “Access Control” page using the path: [Setup]  [System]  [Security]. Select the user to be deleted in the User List. Click [Delete] to delete the selected user.
  • Page 65 Enter the current password, new password and confirm the password, then click [OK].  Manage Session page (general operators and administrators can modify the password). When the user has logged onto the system, is visible in the bottom-left corner of the screen.
  • Page 66 Parameter Description Remark Set the maximum time that a For example, assume user can input the wrong that the "Attempts to Attempts password. If you exceed the login" is set to 5, the login maximum times, your account "Login duration" is set will be locked.
  • Page 67 Parameter Description Remark Enable strong password to improve security.  If the strong password is enabled and you log in to the system with the account that is added before the strong password is enabled, the system prompts a warning message to inform you whether your password conforms to the password policy.
  • Page 68: Ldap Privilege Management

    LDAP Privilege Management Turn on the access control function and log in to the system as Administrator before you edit privileges for the LDAP (Lightweight Directory Access Protocol) users. 1. Enter [Setup]  [System]  [Security]  [LDAP Config]. 2. Enter the server address in the field box after accessing the network. 3.
  • Page 69 Parameter Description Set days to keep the cached passwords in the local system Users can log in to the server even without accessing the network within the setting days.  Empty: the passwords are kept Days to keep cached password in the local system permanently.
  • Page 70: User Field Name

    User field name 1. Enter [Setup]  [System]  [Security]  [LDAP Config]. 2. Select [Use user field name] to customize the user field name. After that, the members and privileges cannot be edited. 3. Enter the user field name in the field box of the "User field name" (the user field names are configured in the LDAP server.
  • Page 71: Enable Encryption

    2. In the Logon screen, scan a barcode that complies with the regex rule, and the system automatically enters the LDAP Logon page and display the User Name. After that, enter the password, and you can log in to the system. Enable Encryption This function enables users to encrypt data that is stored in the hard disk.
  • Page 72: Patient Information Management

    Patient Information Management You can start a patient exam in the following situations:  New patient information: to start a new patient exam, patient information must first be entered.  New exam: to start a new exam for patient who is already registered, the recorded information can be obtained through either Archive or Worklist.
  • Page 73: New Patient Information

     Click [Quick Register] on the screen to save the patient information quickly and return to the main screen.  The system supports image scan and measurement without patient information. New Patient Information The Patient Info screen is shown as follows: Place the cursor onto the targeted box.
  • Page 74 Enter patient name through the keyboard.  Gender Select Male, Female or Unknown for patient gender in the drop down list.  Date of Birth Or, click to select the date and click [OK] to finish.   Auto generated age: once the DOB is obtained, the system can display an auto-generated age in the field box, the unit can be “Years”, “Months”...
  • Page 75 Exam Type Information Description Alanine transaminase. Height Weight Calculate gestation age (GA) and estimated delivery date (EDD) based on last menstrual period (LMP), in vitro fertilization (IVF), basic body temperature (BBT), previous exam date (PRV). Select LMP, IVF, PRV, BBT, or EDD from the drop-down list;...
  • Page 76 Exam Type Information Description LMP (last menstrual period) Gravida: times of pregnancy. Para: times of delivery Gravida: times of Extrauterine pregnancy abnormal pregnancy. Abort: times of abortion Ectopic Essential female hormone and ovulation information Height Weight BSA body After the height and weight are inputted, the system will surface automatically calculate the BSA based on the formula.
  • Page 77 Exam Type Information Description BP(R) (blood Input right blood pressure. pressure) Height Weight Serum (Urology) PPSA coefficient Height Small Parts Weight Height (Pediatrics) Weight Height Breast Weight 3. Operating Information  Accession: refers to exam number used in DICOM.  Attd.
  • Page 78: Retrieve Patient Information

    Retrieve Patient Information ARCHIVE The patient data can be obtained in Archive from the system hardware or USB memory device. You can enter the searching conditions for the patient. The patient data include basic patient information, exam information, image files and reports.
  • Page 79 Select “Find in results”, the system will search the keyword based on the existed  searched results.  Select "Teaching Exam", the system will search the exam that is send to teaching exam. 4. Select the desired patient information in the list, and the system pops up the following menu.
  • Page 80  Send Exam The system supports sending data to external memory devices, print, or DICOM. You can use this function to export the exam data to external devices and then import to PC or restore to the ultrasound system to review the data. Select the patient record, click [Send Exam] in the menu to send exam data or images of the selected record.
  • Page 81  Backup Exam Select the patient record, click [Backup Exam] in the menu to backup exam data or images of the selected record. 1) Select a destination. 2) Select whether to remove from local HD after Backup: if "Remove Exams" is selected, the patient information and images are removed;...
  • Page 82  [Select All Exams]/ [Deselect All Exams]: click [Select All Exams] to select all the patient data listed. Then the button changes into [Deselect All Exams], you can cancel all the selections by clicking [Deselect All].  [Exit]: click to exit Archive. WORKLIST/HL7 ENQUIRY Tips: worklist is an optional function.
  • Page 83  Select HL7 server. Search via patient ID, patient name. b) Click [Query].The scheduled patients, which meet the criteria, are displayed in the lower part of the screen.  After the first query, you can perform the second query based on the preview results.
  • Page 84: Dicom/Hl7

    DICOM/HL7 NOTE: Before using DICOM, please review the ZS3 DICOM conformance statement. The chapter is confined to the preset, connection verification and DICOM services of the DICOM-configured ultrasound machine, not including SCP configurations like PACS/RIS/HIS. The DICOM package is optional, so the description here is only applicable for the system configured with the DICOM package.
  • Page 85: Dicom Preset

    DICOM Preset NETWORK PRESET Refer to "11 Network" for details. DICOM LOCAL PRESET Enter the DICOM local preset screen using the path: [Setup] [DICOM]. Enter AE Title, Port and PDU according to the actual situation, then click [Save] to exit the screen. Setting items are described in the following table. Name Description Modality...
  • Page 86 Name Description Assign from In the worklist, search for exams with selected modalities. Modality Worklist Verify TLS Verify the effectiveness of the TLS certificates. Certificates Import TLS Import trusted certificates. Certificates Clear TLS Clear all certificates Certificates AE Title Application Entity title. Communication port, DICOM communication port.
  • Page 87: Service Preset

     4001, 6000, 3001, 6555 cannot be set as the port.  IP address should be the address of the remote server. Service Preset The DICOM Service screen is used to set attributes of Storage, Print, WorkList, MPPS, Storage Commitment, and Query/Retrieve, and HL7 Query. When the system is configured with DICOM basic function module, and installed with DICOM WorkList, MPPS, DICOM structured report, and DICOM query/retrieve modules, the corresponding preset can be found in DICOM Service screen.
  • Page 88 DICOM storage preset items are described as follows: Name Description After you set the server (s) in DICOM Preset screen, the Device name (s) will appear in the drop-down list, select the name of the storage server. Service Name Default is xxx-Storage, user-changeable. Application Entity title, here, it should be consistent with AE Title that of the storage server.
  • Page 89 Name Description Set the storage mode for image and cine file: Parallel file: save the current file, and is ready for the Storage mode storage of the next file. Parallel frame: send the current frame, and is ready for sending the next frame. Select if files of images that are saved in DCM format Transducer through DICOM or DICOMDIR contain transducer serial...
  • Page 90 rate is larger than the set value, the system will save the image files in a frame rate of the set value, and transfer in a frame rate of B mode.  Images of PW/M/TVM/TVD mode (B image is frozen), the system will save/transfer the images files in frame rate of 6.
  • Page 91 Name Description Range: 0-9. Number of retries, if it fails to send DICOM task Maximum Retries to the server. The number of retry attempts can be set here. Interval Time Reserved time. (Sec) Timeout (Sec) Refers to timeout during association establishment. Transport Layer Security.
  • Page 92 Name Description Delete Click to delete the selected service in the service list. Service Click to verify if the two DICOM application entities are Verify List normally connected. Exit Click to exit the screen. WORKLIST SETTING 1. Select [Setup][DICOM][Set DICOM Service][Worklist] to enter the “Worklist” page.
  • Page 93 Name NOTE After you set the server (s) in DICOM Server Setting screen, the name (s) will appear in the Device drop-down list, select the name of the Worklist server. Default is server-Worklist, and it can be Service Name modified. Application Entity title.
  • Page 94 Name NOTE Click to add the Worklist service to the service list. Cancel Click to cancel the parameter setting. Select an item in the service list, change the Update parameters in the above area, and click [Update] to update the item in the service list. Click to delete the selected service in the Delete service list.
  • Page 95 MPPS setting items are described as follows: Name NOTE After you set the server (s) in DICOM Server Setting, Device the name (s) will appear in the drop-down list, select the name of the MPPS server. Service Name Default is server-MPPS, and it can be modified. Application Entity title.
  • Page 96 Name NOTE Cancel Click to cancel the parameter setting. Select an item in the service list, change the parameters in the above area, and click [Update] to Update update the item in the service list. Delete Click to delete the selected service in the service list Set the Worklist server as the default.
  • Page 97 DICOM storage commitment setting items are described as follows: Name NOTE After you set the server (s) in DICOM Server Setting, Device the name (s) will appear in the drop-down list, select the name of the storage commitment server. Service Name Default is server-SC, and it can be modified.
  • Page 98 QUERY/RETRIEVE 1. Select [Setup]DICOM][DICOM Service Setting][Query/ Retrieve] to enter query/retrieve page. 2. Select the device name. The select device is from the DICOM server. Type the information about AE Title and the port.  Click [Add] to add the service to the Service list; ...
  • Page 99 Name Description DICOM communication port, 104 by default. Here, the Port port should be consistent with that of the storage commitment server port. Maximum Reserved feature. Retries Interval Time(s) Reserved feature. Value: 5-60s, in increments of 5, and 15 by default. The connection is disabled if there is no image and Timeout information retrieving in 15 seconds after the user...
  • Page 100  Select an item in the service list, and click [Delete] to delete the service.  Select an item in the service list, and click [Default] to set the server to be the default service. HL7 service setting for Worklist is described as follows: Name NOTE After you set the server (s) in DICOM Server...
  • Page 101: Dicom Verifying

    Name NOTE Refers to time after which the system will stop trying to establish a connection to the service. Timeout (Sec) Value: 5-60s, in increments of 5, and 15 by default. This function enables the ultrasound system to Listen Mode use the listen port for data receiving.
  • Page 102: Dicom Services

    DICOM Services If all the DICOM presets on the DICOM Service Preset screen are completed, you are ready for the Storage, Print, Worklist (HL7 Query), MPPS, Storage Commitment and Query/Retrieve applications. DICOM STORAGE DICOM Storage is used to send images (single-frame or multi-frame) or structured report to the DICOM storage server for storage.
  • Page 103 Click to select “DICOM” in the Target box on the left side, then select the DICOM storage server in the Storage Server box on the right side, and click [OK]. To send images using a shortcut key You can save single-frame images or multi-frame images to a DICOM server while saving to hard drive using a shortcut key.
  • Page 104 1. Choose the storage option to Attach When Store Images, or Only Store SR. 2. Create new patient information or load the patient information. 3. Perform obstetric (gynecology, cardiac, breast or vascular) measurements: 4. Save the image or the cine. 5.
  • Page 105  If there is an exam result in the report template, this type of exam should be performed. Sending the exam or archiving the exam can send the encapsulated PDF file. Unload DCM file The image can be unloaded to DCM format and send to the FTP server. 1.
  • Page 106 To send images using a shortcut key You can send single-frame images to a DICOM print server while saving to hard drive using a shortcut key. Define the key (Store 1/Store 2/Print) in [Setup]->[Keys]->[Image Store/Print Buttons]. Set a default printer server. Press the shortcut key to send the image to the hard disk;...
  • Page 107 Click [OK] to start sending. The system will send all the images stored in the exam record to the storage server. Meanwhile, it will send storage commitment to the storage commitment server. QUERY/RETRIEVE The query/retrieve function is used to query and retrieve patient exam records in a designated server.
  • Page 108: Dicom Media Storage

    Click [Select All] to select all the patient records in the list. Click [Deselect All] to deselect all the patient records in the list. g) Click [Retrieve] to retrieve the patient records in the DICOM query/retrieve server to the local machine. h) Click [Exit].
  • Page 109 Select the destination to “DICOM Media” and DICOM compression mode. You can select to delete the exam or the image after the backup. Click [OK]. The image from the current exam is sent to the external storage media in DICOM format. If the backup is successful, a tick will appear in the Backup list in the Archive screen.
  • Page 110: 10 Peripheral

    10 Peripheral Print Service This screen is used to set up the printer and image printing. Enter [Setup]->[Peripheral]->[Print Service] in the preset menu to enter.  Printer setting The printer settings include print service and print driver.  Print Service Setting ...
  • Page 111: Barcode Reader Configuration

    Enter [Setup]->[Keys]->[Image Store/Print Buttons] and then select an appropriate printer service from the drop down list of the Network/USB Printer for the Store1, Store2, and Print buttons. Barcode Reader Configuration Enter [Setup]->[Peripheral]->[Barcode Reader Configuration] ZS3 Service Manual Page 111 of 295...
  • Page 112 Name Description Pos indicates the section sequence number of a 2D barcode. For example: Assume that the 2D barcode is composed of 3 sections: Smith, 123456, and Male in order, and the separator is semicolon ";". 1. Set [Multiple] as the default item and input semicolon ";"...
  • Page 113: Power Save

    Name Description Operator ID or Attending Physician can be appended after being checked. For example, after scanning a 1D barcode of an Operator ID or Attending Physician, the obtained data is A, and A will be displayed in the "Operator ID" or “Attending Append Physician”...
  • Page 114 The two different categories of power operation mode configurations in this menu are: Title Definition Cart Battery Configuration of power saving action when the system is being operated without AC power applied. System will be running off the ZS3’s internal Z-PAK battery. External Power Configuration of power saving action when the system is running off AC wall power.
  • Page 115: 11 Network

    Move the cursor using the trackball to highlight SAVE and press one of the SET keys to save the Network configuration setup, and exit. Wireless Network Equipment - Setup Mindray/Zonare supports wireless connectivity using the Quatech (brand) AirborneDirect (model) Wireless Ethernet Bridge (supported model is the ABDN-ER- ZS3 Service Manual...
  • Page 116 When power is applied to a correctly configured Quatech AirborneDirect device that is connected to the Ethernet port on the Mindray/Zonare system, it will require 30 to 60 seconds to detect and then associate with the user's wireless network.
  • Page 117 3. Select "Use Specified", enter 192.168.2.10 (exclude 192.168.2.100), 192.168.2.1 in the "Gateway IP Address", and 255.255.255.0 in the "Subnet Mask". As shown in the above figure. 4. Click [Save] to save the configuration. 5. Enter [Setup] [Network]  [TCP/IP] again. 6.
  • Page 118 7. Enter dpac to the field of both the User Name and Password, and then enter 192.168.2.100 to the field of IP Address. Note: the IP address for Bridge is 192.168.2.100, and 192.168.2.1 for Router. 8. Click [OK] and the system prompt the following page: 9.
  • Page 119 12. Enter the wireless parameters assigned by the IT department. 13. Click [OK] to save the parameter configuration. 14. In the TCP/IP page, select "Obtain Automatically (use DHCP)", and click [Save] to exit the preset page. 15. After successful connection, a wireless network icon is displayed at the bottom left corner of the screen.
  • Page 120: Ftp Setup

    FTP Setup Enters [Setup] [Network]  [FTP]. ZS3 Service Manual Page 120 of 295...
  • Page 121: Qpath/Qview

    1. Enter the required FTP configuration values in the fields of Service Name/IP Address/Port/User Name/Password. Parameters specified in the above figure are given as an example. 2. Select [Active] of the Data Transfer Mode. 3. Click [Add], and the FTP Service is displayed in the Service list. 4.
  • Page 122 The preset procedures are as follows: 1. Select [Enable Q-Path]. 2. Enter the server address in the field box of "Server Address". 3. Select an appropriate item from the drop-down list of "Category" 4. Select an exam mode in the left "Exam Mode" column. 5.
  • Page 123: Vpn

    Parameter Description Enable Direct Sets whether to open the Q-Path server through pressing Report the <Report> key. Sets whether to directly enter the Worksheet interface Worksheet Only after opening the Q-Path server. Sets whether to display the Signature field box in a worksheet.
  • Page 124 ZS3 Service Manual Page 124 of 295...
  • Page 125 2. Enter the server IP in the field box, and click [Test IP] to test the IP address. After successful test, the system prompts the following message "Successfully passed VPN server IP test", and the [LogOn] button is highlighted. 3. Select a group from the drop-down list of "Select Group", enter the user name and password, and click [LogOn].
  • Page 126: 12 Functional Descriptions

    12 Functional Descriptions System Capabilities 64-hardware - 128/192-synthetic channel system  Supports B-Mode, M-Mode, Color, Power Doppler, PW, ARFI  19” full-screen, 1280 x 1024 resolution, Display  Full-sized alpha-numeric user keyboard   Discrete function user controls Software mode assignable user controls ...
  • Page 127 Figure 12.2-ZS3 CART BASE WITH CASTERS, P/N: 115-045914-00  115-031746-00 150mm total locking castor  115-031572-00 150mm direction locking castor Figure 12.3-ZS3 POWER MODULE ASSY, ZS3 P/N: 115-052756-00  VCart (power for module), +12V  VDock (Monitor, UI, Printer), +12V ...
  • Page 128 USER INTERFACE ASSY, ZS3 P/N: 115-052849-00  QWERTY keyboard  OLED soft-function displays  Trackball assembly  DGC controls  Discrete functional controls Figure 12.5-ZS3 DISPLAY, ZS3 P/N: 115-035481-00  System display  Speakers  Internal MIC Figure 12.6-ZS3 ZS3 Service Manual Page 128 of 295...
  • Page 129 DISPLAY SUPPORT ARM KIT, ZS3 P/N: 115-046667-00  034-000428-00 19"Display Support arm Figure 12.7-ZS3 BATTERY KIT, P/N: 88050-00 Figure 12.8-ZS3 BRAKE MECHANISM - CASTER The system has a number of 4 casters in 2 different types: 3 total locking casters (the left black one as shown in the following figure) and 1 direction locking caster (the right green one as shown in the following figure).
  • Page 130 Figure 12.9-ZS3  For direction locking caster: when you use your foot to push down the lower black pedal under the upper green pedal, the direction locking caster is locked and the system can be moved only forward. When you use your foot to push down the upper green pedal, the direction locking caster is released from brake and the system can be moved to any direction.
  • Page 131: 13 System Diagrams

    13 System Diagrams ZS3 Service Manual Page 131 of 295...
  • Page 132: Power Block Diagram

    Power Block Diagram Figure 13.1-ZS3: Power Block Diagram ZS3 Service Manual Page 132 of 295...
  • Page 133: Cabling Diagram

    Cabling Diagram Figure 13.2-ZS3: Cabling Diagram ZS3 Service Manual Page 133 of 295...
  • Page 134: System Block Diagram

    System Block Diagram Figure 13.3-ZS3: Overall System Block Diagram ZS3 Service Manual Page 134 of 295...
  • Page 135: 14 Peripherals & Accessories

    14 Peripherals & Accessories Black & White Printer The procedure provides instructions to install and setup the SONY UP-D711MD, Sony UP-D897, and Sony UP-D898MD_X898MD Black and White printer on the ZS3 system Figure 14.1-ZS3 Prior to beginning the initial mounting/installation, ensure the system is powered-down (Backlight for On/Off button will be dark.).
  • Page 136 3. Use a Philips screwdriver to install the four (4) 33104-00 screws that attach the printer/bracket assembly to the user interface base. Figure 14.2-ZS3: Printer Bracket Mounting to ZS3 Cart 4. NOTE: The printer comes out of the box with M3 Phillips head screws installed in its threaded mounting holes, as placeholders or thread protectors.
  • Page 137 5. Slide printer forward to its mounting position in the bracket. (Mounting holes in bracket will align with threaded holes in bottom of printer – in centers of round pads. Figure 14.4-ZS3 6. Using a Philips screwdriver, install the four (4) 33215-00 flat head screws (provided in the kit), through the holes in the mounting bracket and into the four threaded holes in the printer, as shown below.
  • Page 138 Figure 14.6-ZS3 ZS3 Service Manual Page 138 of 295...
  • Page 139 Operator Controls Figure 14.7-ZS3: Operator Controls (UP-D711) Power ON/OFF Switch Printer Lamp – Lights while printing Feed Button – Hold down to feed paper. The paper will only advance while the button is pressed. Paper Lamp – Lights when tray is empty or paper not aligned correctly. Alarm Lamp –...
  • Page 140 Setup Procedure 1. Connect the USB cable with the symbol facing up into the back of the printer. 2. Connect the DC power cable in to the back of the printer. 3. Secure the cables to the printer bracket with the zip tie PN: 30133 (as shown) Figure 14.8-ZS3 4.
  • Page 141 7. Place the paper roll into the tray and make sure the paper extends out through the opening. 8. Make sure the paper is set straight. High gloss paper is recommended for optimum quality print. ZS3 Service Manual Page 141 of 295...
  • Page 142: Color Printer

    9. Close the door and press until it locks. Setup Procedure For details about printer settings, please refer to "Print Service". Print verification: 1. Power on the system, the printer, and connect a transducer. 2. FREEZE the image. Verify a printed image is produced when the “Print” key is depressed.
  • Page 143 2. Power off the system. 3. Attach the USB cable between the Sony UP-D25MD Color Printer and one of the USB ports on the rear of the system 4. Connect the AC power cable to the rear panel power plug of the UP-D25MD labeled “AC IN.”...
  • Page 144: Pedal Footswitch

    Pedal Footswitch A remote 2-pedal footswitch is optionally available for connection to the system via any available USB port. The left and right pedals may be individually configured to one of forty-four possibilities including Print and freeze. The two normal user interface buttons/functions used for the optional footswitch control;...
  • Page 145 Pan head screw M4X12 Gel warmer cable Figure 14.10-ZS3 3. Disassemble the eight(8) screws and the UI, Thread the Gel warmer cable through the punch hole of UI interface base and connect 4-pin connector side into the rightmost port of the power distribution strip Disassemble the eight (8) screws and the UI Figure 14.11-ZS3...
  • Page 146 Wind a circle and Tie the tail of the Gel Warmer cable and printer USB cable (If printer with no options) Figure 14.13-ZS3 Notes: Screw tightening torque: M4: 6-7 kgf.cm For upgrade gel warmer Tools: Screw Driver, Auxiliary material: Cable Tie, PVC electric insulation tape 1.
  • Page 147 Pan head screw M4X12 Gel Warmer cable Figure 14.16-ZS3 Printer power cable Gel Warmer cable Figure 14.17-ZS3 4. Connect Gel power cable to printer power cable. Push them back to the inside of UI interface base. wind a circle and Tie the tail of the Gel Warmer cable and printer USB cable (If printer with no options) Wind a circle and Tie the tail of the...
  • Page 148 Tools: screw driver 1. Buckle the upper bracket of Gel warmer into the left side of the user interface base. Upper bracket of Gel warmer Figure 14.19-ZS3 2. Aligning with the rib of the upper bracket, assemble the bracket cushion onto the upper bracket.
  • Page 149 Punch hole of Gel warmer cable Lower bracket Figure 14.21-ZS3 Marks aligned Figure 14.22-ZS3 4. Thread the Gel warmer cable through the punch hole of the lower bracket, buckle the Gel warmer downward. (Fig.5E, 5F) Gel warmer Figure 14.23-ZS3 ZS3 Service Manual Page 149 of 295...
  • Page 150 Figure 14.24-ZS3 For upgrade gel warmer holder Auxiliary material: Cable Tie, and PVC electric insulation tape 1. Tie Gel warmer cable together with Monitor power cable on front of the Stem weldment. Replace telescoping cover. If printer is optional, tie printer power cable and printer USB cable.
  • Page 151: 15 Software Procedures

    15 Software Procedures Backup Operations Backing up imaging presets and system configuration: 1. If there are customized imaging presets and system configuration that are desired to be backed up, insert a target USB stick for backup into the USB port on the front or rear of the system.
  • Page 152: Restore Operations

    Select [Imaging Presets] to enter the "Export Module Data" screen. Select the desired destination from the drop-down list of Drive to begin the backup.  System Configuration: The backup SYSTEM operation provides capability for selecting the granularity for the specific parameters that will (or will not) be used during the Backup operation. The selectable options, and a description of what parameters are included in each item, are listed below: ...
  • Page 153 User Presets (3 Options)  Retain customer imaging parameters and incorporate factory enhancements (Suggested)  Keep all customer imaging parameters. Do not incorporate factory enhancement (Recommended)  Retain customer preset names but set ALL imaging parameters to factory setting. Preset linkages: Preset Linkages allow for determining whether specific transducer type/exam type presets are linked directly to specific annotation and custom worksheets/report (or not), as part of the Preset “RESTORE”...
  • Page 154 2. Restore according to exam type Select [Exam Type] in the "Restore Imaging Presets" region to enter the "Load Data" screen, select the data to be restored, and then the system enters the following page: Select a desired transducer and exam types (you can select 1 or more exam types), and then click [Restore] to begin the restoration.
  • Page 155: Software Upgrade& Installation

    Note: Patient data converted to DCM file is compatible with 9.0 system only for review, not measurement. Software Upgrade& Installation Mindray/Zonare periodically releases new software for your system. The upgrade pro- cedure is easy and you can do it yourself. Total installation time is approximately 15 minutes.
  • Page 156: Installing System Software

    Support:  1-877-913-9663 (USA and Canada)  1-650-316-3199 Verifying Current System Software Revision  To Verify Current Software Revision Press the Service key, and the software revision is displayed in the top left corner of the User Diagnostics Panel. Installing System Software ...
  • Page 157 8. The system performs the second automatic reboot and enters the following page. ZS3 Service Manual Page 157 of 295...
  • Page 158 9. Click "Next" 10. At the completion of a successful software installation/verification process, a dialogue box with the following message should appear, and click "OK". 11. Remove the USB disk from the system. 12. The system performs an automatic reboot, powering back up in a fully operational condition.
  • Page 159: Clean Software Install Procedure

    Clean Software Install Procedure 1. Press the Power On/Off button to power the system on 2. Allow the system to complete a normal boot operation (less than 1 minute) 3. Insert the USB Memory Stick (containing system software installer files) into any one of the four USB ports at the rear of the ZS3, pressing lightly to ensure it is seated in the connector 4.
  • Page 160: Mindray/Zonare Ftp Site

    Mindray/Zonare FTP Site SPECIAL INFO  Mindray/Zonare’s FTP site is provides global access to system software revisions.  This tool is intended to allow direct access for downloading of file provided by Mindray/Zonare Tech Support, (like downloads of new System Software).
  • Page 161: Diagnostic Panel Operations

    Diagnostic Panel Operations The User Diagnostics Panel allows service personnel access to important system information and the ability to perform service support processes.  To access the User Diagnostic Panel 1. While viewing an imaging display, press the Service key on the QWERTY keyboard: ...
  • Page 162 Enable teaching exam NOTE: The majority of the functions in the User Diagnostics Panel involves the use of an internet connection between the ZS3 system and Mindray/Zonare’s network server for uploading or downloading files. Performing any of these procedures requires contacting Mindray/Zonare Technical Support to received specific information on IP address and log in used to make the connection.
  • Page 163 Parameter Description  The current system software revision and system serial System number appear here.  Click the Details button for PC board revision information.  License info: display the currently configured features and transducers.  License Update: update a new license through the USB disk containing a license file ZS3 Service Manual Page 163 of 295...
  • Page 164  Check FTP for latest available software. Software Updates  If new version available, then option to download to USB media from FTP site.  Check for firmware updates for cart assemblies Firmware Updates  Press Maintenance button to perform available updates. ...
  • Page 165 Description  FTP Address 12.40.200.87, user name ZS3 and Software Upgrade Options password support are supplied by Mindray/Zonare. Click Ping button to test connectivity to software folder on FTP site.  Select the Auto notify of software updates to check FTP server for the latest software revisions and then select the number of days until next check.
  • Page 166  FTP Address 12.40.200.87, user name LOGS and password support are supplied by Mindray/Zonare. Click Ping button to test.  Select Auto Logging to have system automatically send logs.
  • Page 167 MAINTENANCE 1. Click Maintenance on the User Diagnostics Panel. 2. Select the desired features and click [OK]. Parameter Description  Select Upgrade Firmware (CartFirmware) to update Cart Power Board power supply firmware.  Select Recondition Battery to start recondition cycle on cart battery.
  • Page 168  VWALL:24V +/- 5% (only when AC present)  Battery Voltage: 13 – 21V  Battery Temperature: 27° C / 0 to 60° C  Charging State: o OFF ------------------------------------- 0 o SOFT_START ------------------------ 1 o TOP_OFF ----------------------------- 2 o RAPID_CHARGE ------------------- 3 o TRICKLE ----------------------------- 4 o MAINTENANCE -------------------- 5 o RECONDITION ---------------------- 6...
  • Page 169  Displays a linear image format for all transducer types, to 1.1.1 Transducer Diagnostics identify possible missing channels/elements.  Pressing the “SET” key will toggle between the two testing segment screens (element 1-64, 65-128), to cover all elements in the transducer under test. ...
  • Page 170: 16 Care And Maintenance

     To avoid electrical shock, do not remove covers other than the scanner module cover.  For servicing, contact Mindray/Zonare Technical Support only. Failure to do so may void your warranty or service contract coverage. To safely use and maintain the system: ...
  • Page 171: Basic System Care

     Do not immerse the battery in water or allow it to get wet.  Do not put the battery into a microwave oven or pressurized container.  Use only Mindray/Zonare batteries.  Store the battery between 32F and 120F (0 and 50C).
  • Page 172 Use a soft dry cloth to clean the surface of the control panel (including the keystrokes, encoders and sliders). If the control panel is dirty, moisten the soft cloth with a little mild soapy water and wipe away any stains. Use another soft dry cloth to remove any moisture and allow all hard surfaces to completely air dry.
  • Page 173  If using a premixed disinfection solution, check the solution expiration date to ensure that the solution has not expired. Do not used expired solutions. Module Air Filter Cleaning  Remove the module cover.  To remove the air filter, hold it by the pull tab located centrally on the front of the frame and pull.
  • Page 174: Transducer Maintenance

    Be sure to check pins before connecting a transducer to the ZS3 system. If pins are bent, broken, or missing, do not use the transducer and call Mindray/Zonare Technical Support. Figure 16.1-ZS3...
  • Page 175 The list for general check Item Method Visual estimation, check whether there are any cracks and distention to probe head. Visual estimation, check whether there is aging or peeling; Probe Visual estimation, check whether there is the foreign matters or dirt to the probe’s connector. Visual estimation, check whether there are creases, cracks or aging to the power supply cable;...
  • Page 176 System function list Item Method Verify the basic operation in B mode. Check the B Mode basic software and hardware assembly which affect B-mode operation. Check the basic operation in Color mode. Check the Color mode basic software and hardware assembly which affect Color mode operation.
  • Page 177 Peripheral and option checking list Item Item Method Color/Black/White video Check whether the output of video printer works well. printer Graph/text printer Check whether the output of graph/text printer works well. Footswitch Check whether the footswitch works as the system configures. Check whether DVD-R/W works well (burning, read/write and DVD-R/W openness).
  • Page 178 Mechanical Safety Check Item Method Tool Caster Visually check to confirm there is no any crack. none 1. Visually check to confirm that there is no screws Inner hexagon and the connecting screws are free of breakage wrench 8 Connection of or falling off.
  • Page 179 Performance Test  Test Procedure  Test Content Requirements: 1. Display: set the contrast and brightness at the clinical application value (or the default status) 2. Operation environment: dark room, simulating the clinical application environment. 3. Scanning techniques: put the probe on the acoustic window of the phantom, without spacing or pressing.
  • Page 180 3. Adjust parameters like gain, dynamic range, and TGC, to minimize the background noise and display the target image clearly. 4. Record the minimal horizontal distance of two targets that can be clearly recognized. 5. Repeat the operation above for the transverse resolution testing targets at other depths.
  • Page 181 When using the convex probe, keep the transverse resolution testing targets NOTE: displaying near the midline. When using a linear probe with steering function, do not turn on the steering when performing the transverse resolution test. Zoom in the region where the targets are located if necessary. The diameter of the target points at a certain depth is equal to the transverse resolution at the depth.
  • Page 182 As shown in figure below.  Geometric positioning accuracy Longitudinal geometric positioning accuracy Test Steps 1. Cover the scan surface of the phantom with water or ultrasound gel. Gently contact the probe lense with the scan surface.Scan the phantom to the longitudinal testing targets.
  • Page 183 6. The acceptable accuracy tolerance is +/- 3%. The measurement caliper should be positioned at the upper edge of the NOTE: target, not the middle nor the lower edge. The scanning plane should be vertical to the target line, that means the scanning plane is parallel with the cross-section of the phantom As shown in figure below.
  • Page 184  Blackout Area Test Steps: 1. Cover the scan surface of the phantom with water or ultrasound gel. Gently contact the probe lense with the scan surface.Scan the phantom and adjust the depth at a lower value. 3. Decrease the value of parameters like acoustic power and gain until the background noise just can be seen.
  • Page 185: Preventative Maintenance Forms

    17 Preventative Maintenance Forms ZS3 Service Manual Page 185 of 295...
  • Page 186 Ultrasound System Standard PM Form INFORMATION Account Name Model Name Model Serial Number Software Version Work Order Number TEST EQUIPMENT Leakage Tester Make Simulator Make Leakage Tester Model Simulator Model Leakage Tester SN Simulator SN Leakage Tester Cal. Date Simulator Cal. Date ELECTRICAL SAFETY Leakage/Patient Ground resistance(ohms)
  • Page 187 Ultrasound System Comprehensive PM Form INFORMATION Account Name Model Name Model Serial Number Software Version Work Order Number TEST EQUIPMENT Leakage Tester Make Simulator Make Leakage Tester Model Simulator Model Leakage Tester SN Simulator SN Leakage Tester Cal. Date Simulator Cal. Date Phantom Make Phantom Model Phantom SN...
  • Page 188 Probe Model Probe SN Physical / Mechanical Check Pass Fail Depth of Penetration(cm) Uniformity(brightness) Pass Fail Uniformity(element dropout) Pass Fail Geometric Accuracy(axial) Pass Fail Geometric Accuracy(lateral) Pass Fail TRANSDUCER #4 Probe Model Probe SN Physical / Mechanical Check Pass Fail Depth of Penetration(cm) Uniformity(brightness) Pass...
  • Page 189: System Troubleshooting

    System Troubleshooting Many malfunctions are caused by a routine problem, such as power disconnection or the maladjustment of basic imaging or peripheral device (LCD display) controls. Before calling Tech Support, please perform the following troubleshooting procedures on the affected component(s). The troubleshooting information in this section is intended to assist in diagnosing potential causes of a variety of system problems.
  • Page 190: Diagnostics

    Diagnostics COLLECT VITAL SYSTEM INFORMATION Press the Service key on the control panel. The following information is necessary in order to properly analyze data or images being reported as a malfunction or being returned to the manufacturer: System Serial number (also visible on label on the rear of the system) System Software version Additional information (e.g., Details, “Module”, “Revision”, etc.) ZS3 Service Manual...
  • Page 191 CHECK POINTS VOLTAGES When the system is connected to AC #1: SOLID ON; #3: SLOW BLINKING Figure 18.1-ZS3 When the system is fully booted up. ZS3 Service Manual Page 191 of 295...
  • Page 192 #1: SOLID ON; #4-7: SOLID ON AFTER COMPLETE BOOT UP. #3: FAST BLINKING AT FIRST THEN SOLID ON. Figure 18.2-ZS3 SCREEN CAPTURES AND LOGS For details, please refer to "Diagnostic Panel Operations". EXPORT LOGS AND SYSTEM DATA Obtain Logs In case you can still enter Doppler user interface. 1.
  • Page 193: Troubleshooting

    Caution: Bent, broken, or missing pins on the transducer connector may cause poor image quality, including possible mirror image artifact. Be sure to check pins before connecting transducer to the Mindray/Zonare ultrasound system. If pins are bent, broken, or missing, do not use the transducer and call Mindray/Zonare Technical Support.
  • Page 194 Figure 18.4-ZS3 Figure 1: Transducer Connector Pin Damage – (Example) Inspection of Transducers 1. Routinely inspect transducers for the following problems.  Signs of wear or damage to the housing, cable, etc.  Cracks in case or transducer face.  Cuts or gouges on any part of the transducer, including transducer face, case, cable, and connector.
  • Page 195 POWER-ON PROBLEMS System fails to power on 1. Ensure that the AC power is connected to a wall outlet. 2. Ensure the AC power cord is fully seated in the socket on the rear of the cart. 3. Ensure that the circuit breaker (located in the lower-left of the rear panel) is pressed down in the “1”...
  • Page 196 The system cannot boot up Check: Check AC LED (#1) 1. Power cable is properly connected lights normally? 2. breaker is switched on. Press power button, Check: check Interlock LED the module cover is correctly normally? installed? Disconnect the AC cable, wait Press power button, 30s, reconnect the AC cable, check #5/6/7 LED solid?
  • Page 197 STATUS Definition Solid: System has AC Mains applied and 5V standby is active. “AC Present” OFF: No AC detected, circuit breaker off. OFF: No battery installed, or completely depleted, or system is being used on battery. “Battery” Blinking: Battery charging (or reconditioning) in-process.
  • Page 198 When the cover is off or doesn’t engage the interlock switch, power button LED status is solid amber. When the cover is correctly seated and the cart is not turned on, LED is off. Figure 18.5-ZS3 Power button LED blinks when the power button is pressed. When the system has booted to imaging, it turns solid green.
  • Page 199  Temporarily connect the power cord of the peripheral to a local receptacle, and test for operation of the peripheral.  If the peripheral fails to power on after these steps, contact Mindray/Zonare Tech Support.  Sony B/W printer fails to print ...
  • Page 200 Sony or Mindray/Zonare Technical Support  If the printer fails to print after these steps, contact Mindray/Zonare Tech Support. TRANSDUCER PROBLEMS  Transducer not recognized by system (no B-mode imaging)  To ensure a positive connection, disconnect the transducer and reconnect it.
  • Page 201  Make sure the brightness and contrast settings of the LCD display have not been altered from proper settings. For information about LCD display settings, see LCD Display.  To ensure the quality of the gray scale resolution of the LCD display, use the gray scale test pattern (via the Diagnostic menu) that is available.
  • Page 202  Under “Setup | DICOM” verify the AE Title assigned to the ZS3 system is correct.  Select the Device List for the destination and hit “Ping”. If it fails, check IP address and make sure DICOM server is setup and active on the network. If it still fails, check with IT to confirm information entered is correct.
  • Page 203: System Status Led & Error Code Definitions

    System Status LED & Error Code Definitions Rear I/O Panel – System Status Lamps The seven (7) system status indicator lamps located on rear of the system (panel just above the main AC circuit breaker) can be used to assist in troubleshooting problems with the system.
  • Page 204 STATUS Definition Solid: System has AC Mains applied and 5V standby is active. “AC Present” OFF: No AC detected, circuit breaker off. OFF: No battery installed, or completely depleted, or system is being used on battery. “Battery” Blinking: Battery charging (or reconditioning) in-process.
  • Page 205 Error Code Subsystem Message for Error log User Error Message Action on Action "IOE30A SMBUS 0xa6030401 CBKEY30A SMBUS Error ERROR" Continue 0xa6040401 CBKEY30A Init Error "IOE30A INIT error" Continue "IOE30A BATT STATUS 0xa6040402 CBKEY30A Batt Status Retrieval Error RETRIEVAL ERROR" Continue "Cart Device Initialization Error.
  • Page 206 Error Code Subsystem Message for Error log User Error Message Action on Action "System Overheat THERMALSER RCV_VSUPR over warning Warning: Finish exam and 0xaf05043b VICES Temperature Limit shutdown." Continue "System Overheat THERMALSER Multiple Sensors over Warning: Finish exam and 0xaf05043c VICES warning Temperature Limit shutdown."...
  • Page 207 Error Code Subsystem Message for Error log User Error Message Action on Action "Internal System Error 0xe00a040e IMAGING HV Fault has occurred. " Restart "Internal System Error 0xe00a040f IMAGING HV Fault has occurred. " Restart "Internal System Error 0xe00a0410 IMAGING HV Fault has occurred.
  • Page 208 Error Code Subsystem Message for Error log User Error Message Action on Action "Internal System Error 0xe00a042e IMAGING Failed to do CPLD sync has occurred. " Restart HV1N/HV2N/HVCW comparison error (bad "Internal System Error 0xe00a042f IMAGING command inputs) has occurred. " Restart HV limits check failed (bad "Internal System Error...
  • Page 209 Error Code Subsystem Message for Error log User Error Message Action on Action THERMALSER DIG_HYDRA over "System Temperature 0xef050423 VICES Temperature Limit exceeded." Shutdown THERMALSER DIG_VSUPR over "System Temperature 0xef050424 VICES Temperature Limit exceeded." Shutdown THERMALSER XMT_V5NA over "System Temperature 0xef050425 VICES Temperature...
  • Page 210 Error Code Subsystem Message for Error log User Error Message Action on Action THERMALSER DIG_HYDRA Temperature "System Temperature 0xef050453 VICES Sensor Error Sensor Failure." Shutdown THERMALSER DIG_VSUPR Temperature "System Temperature 0xef050454 VICES Sensor Error Sensor Failure." Shutdown THERMALSER XMT_V5NA Temperature "System Temperature 0xef050455 VICES...
  • Page 211 Error Code Subsystem Message for Error log User Error Message Action on Action "System Temperature THERMALSER XMT_VSUPR sensor Sensor Communication 0xef050466 VICES communication error Error." Shutdown "System Temperature THERMALSER RCV_AFE sensor Sensor Communication 0xef050468 VICES communication error Error." Shutdown "System Temperature THERMALSER RCV_CW sensor Sensor Communication...
  • Page 212 Error Code Subsystem Message for Error log User Error Message Action on Action Pipeline Fault Event "Internal System Error 0xef0f0000 ACQCONTROL Occurred has occurred. " Restart Post Power on check "Internal System Error 0xef0f0401 ACQCONTROL indicates faulty power circuit has occurred. " Restart Acq Programming Timeout Expired: Failed to complete...
  • Page 213: Battery Performance - Charge Times - Reconditioning

    Battery Performance – Charge Times - Reconditioning The following information is intended to provide an overview on the battery-driven system operation times and charging intervals for the Z-PAK battery pack. There are a number of variables that impact both the operating time and charge time, that must be taken into consideration when anticipating the performance of a specific battery.
  • Page 214: How To Obtain Mac Address

    Step #1: ..................0 to 5 hours - to charge to full Step #2: ..................2-3 hours - to fully discharge Step #3: ..................4-6 hours - to fully recharge Worst-case (battery in hot state, and initial charge level near zero) 14.0 Hours How to Obtain MAC Address Tools: None Implementation:...
  • Page 215 Obtaining the MAC address for Wireless Bridge 1. Connect Wireless Bridge to laptop or desktop, open web browser and navigate to: 192.168.2.1. Log in by using: username: “dpac” password: “dpac” 2. MAC address of bridge is located in the Status menu, see image below. ZS3 Service Manual Page 215 of 295...
  • Page 216 III. Obtaining the wireless bridge MAC address from product label: The wireless bridge product lists an “ETH” and “WIFI” mac address, see image below. The “WIFI” MAC address is the one used when configuring the bridge on the customer’s network. ZS3 Service Manual Page 216 of 295...
  • Page 217 Figure 18.8-ZS3 ZS3 Service Manual Page 217 of 295...
  • Page 218: 19 Replacement Procedures

    19 Replacement Procedures The procedures described in this section of the Service Manual should be performed ONLY by a Mindray/Zonare trained service personnel (Service Engineer, Biomed, etc.). Recommended Tools Size Where used Tool Description Screwdriver, flat blade, medium tip, std.
  • Page 219: Zs3 Module - Removal/Replacement

    ZS3 Module – Removal/Replacement Identify the process for replacing the ZS3 Module. Overview of Procedure:  Remove Cosmetic Cover  Remove ZS3 Module  Replace ZS3 Module  Reassemble Cosmetic Cover  Verification of System Parts Required:  88001-00 ZS3 Module Equipment / Tools Required: ...
  • Page 220 Open Chassis Cosmetics: 1. Ensure the system is powered “OFF”. 2. Place AC circuit breaker, located at the rear of the cart, in the “OFF” position. Figure 19.1-ZS3 3. Disconnect the main AC power cord from the rear of the cart or unplug from the wall source.
  • Page 221 Figure 19.3-ZS3 2. Turn each flap counterclockwise 90° so that each clasp is released. Move each clasp out of the slots on the sides of the chassis. 3. While holding the handles on the top and bottom of the ZS3 Module, pull until the ZS3 module is removed completely.
  • Page 222 Verification of System: 1. Reconnect the main AC power cord from the rear of the cart or plug into the wall source. Reconnection usb and RJ45 connections to back of cart. 2. Place AC circuit breaker, located at the rear of the cart, in the “ON” position. Figure 19.5-ZS3 3.
  • Page 223: Casters - Removal/Replacement

    Casters – Removal/Replacement Required Parts 034-000439-00/ 34511-30 Caster, 6 Inch, w/Directional/Brake Lock (Front/Rear), ZS3 034-000440-00 Required Tools/Equipment  Medium-tip flat blade screwdriver Overview of Procedure  Remove Caster  Set Brake and/or Swivel Lock position  Install Caster Removal of the Caster 1.
  • Page 224: 19" Display - Removal/Replacement

    You can use the same tools to replace the old casters with new ones in reverse order. Figure 19.7-ZS3 Total locking caster removal and replacement Figure 19.8-ZS3 Direction locking caster removal and replacement 8. Once installation is complete, Tilt the Cart back up onto its wheels, and release the brake mechanism.
  • Page 225 Overview of Procedure  Removal of Display Assy  Installation of Display Assy  Verification of LCD Display, Speakers, and Microphone Required Tools/Equipment  9/32” Nut Driver or wrench  #1 Phillips Screwdriver Removal Procedure 1. Ensure the system is powered “OFF”. 2.
  • Page 226 5. Remove the (6) Phillips-head screws that are retaining the larger plastic display hinge back cover, and remove cover. Figure 19.11-ZS3 6. Remove the cover. 7. Disconnect the two cables on the upper right hand side (as shown below). Figure 19.12-ZS3 8.
  • Page 227 10. Taking weight off the display, slide it off the threaded studs on the metal hinge assy. 11. Set the display aside. Installation: 1. Reconnect the display cables to the connector on the display. 2. Slide the excess cable under the plastics and route in the same fashion prior to removal.
  • Page 228 7. Turn PW Gain up to obtain a filled in spectral trace with excess noise (this will generate white noise for the speakers). 8. Turn the Volume up (Clockwise) and verify that the white noise is audible from both speakers. 9.
  • Page 229: Display Arm W/Cables - Removal/Replacement

    Display Arm w/Cables – Removal/Replacement Required Parts  88016-00 Display Arm w/Cable  Small tie-wraps (2) Overview of Procedure  19” Display - Removal/Replacement  Removal of the Display ARM  Installation of Display ARM  Verification of LCD Display, Speakers, and Microphone Required Tools/Equipment ...
  • Page 230 2. To remove the display cable from the netted stretch shielding through which it is routed (with other system cables) slide the netted stretch shielding together down its length, to cause the shielding to expand in diameter sufficiently to slide the Main Board end connectors out of the shielding.
  • Page 231 5. Remove the four (4) 9/32” Nuts with captive washers that attach the display to the metal hinge assembly. Tilt the top of the display towards the rear of the cart to support the LCD Display while removing the last screw (See image below). Figure 19.17-ZS3 6.
  • Page 232 Figure 19.18-ZS3 2. While gently pulling the video cable free from the system, remove arm assembly. Display Arm Installation: 1. Route the display cables and ground cable down into the chassis of the system, allowing adequate slack in the required areas. 2.
  • Page 233 1. Reattach the display arm ground cable, and column ground cables to their mounting point on the bottom of the upper support plate, using the retaining screw. 2. Reconnect the Display’s power and video cables to the appropriate connectors on the Dock Board. 3.
  • Page 234 3. Ensure the module is docked in the system. 4. Energize the system. 5. Verify that the LCD display is functioning correctly by watching the boot and verifying that normal imaging is displayed after fully booted. 6. Attach a transducer (if not already connected) and enable PW mode. 7.
  • Page 235: Cart Battery - Removal/Replacement

    Cart Battery – Removal/Replacement Required Parts  P/N: 85031-00 Assy, Battery Pack, Gen II Cart Required Tools/Equipment  #2 Phillips Screwdriver  4mm Hex Key Overview of Procedure 1. Removal Battery Pack 2. Re-installation of Battery Pack 3. Verification of system operation Battery Pack Removal: 1.
  • Page 236 Remove Second Remove First Loosen Figure 19.22-ZS3 7. Remove the larger screw, located on the right side of the mounting of the Battery Pack to the bottom of the system (leaving the last two (2) screws, on the left side of the battery pack, still in place). 8.
  • Page 237 Figure 19.24-ZS3 Battery Pack Re-Installation: 1. Insure the main AC power cord to the rear of the system is NOT connected to wall source. 2. While holding the battery pack in position, plug the power connector into the receptacle on the bottom of the power supply. 3.
  • Page 238 6. Before powering on the cart, please engage the two circuit breakers as follows: a. Push “in” the circuit breaker on the rear of the ZPAK b. Connect AC cord to cart and wall outlet. c. Flip the cart circuit breaker “on” by pushing in the “1”. Figure 19.26-ZS3 System Verification: 1.
  • Page 239: Power Module - Removal/Replacement

    Power Module – Removal/Replacement Required Parts  P/N: 88012-00 ..Power Supply Module, ZS3 Overview of Procedure 4. Removal/Replacement of Power Supply Module 5. System verification Required Tools • 4mm Allen Head Wrench  #1 Phillips Screwdriver Procedure Power Supply Module Removal: 1.
  • Page 240 Remove six (6) of the eight (8) mounting screws as shown below. Figure19.27-ZS3 8. Partially remove the lower two (2) mounting screws retaining the power module to the bottom of the system and allow them to help support supply while the cables are being disconnected.
  • Page 241 Figure 19.29-ZS3 10. Reach in and disconnect the five (5) cable connections. Note where each cable connects for reassembly (see figure for assistance). Figure 19.30-ZS3 Figure 19.31-ZS3 NOTE: The cables marked above have a locking connector. You need to grasp the hood and slide towards you before pulling connector to disconnect.
  • Page 242 Figure 19.32-ZS3 11. Once the cables are free, set the Power Supply Module aside and prepare for installation. Installation: 1. Reconnect the cables to the replacement Power Supply Module. 2. Tuck cables back into chassis and position Power Supply Module for installation.
  • Page 243 Figure 19.33-ZS3 7. Tilt system back onto the casters. System Verification: 1. With the ZS3 Module installed, the LEDs should be as follow: LED 1 will be “on” LED 2 will be blinking LED 3 will blink when battery starts charging. 2.
  • Page 244: User Interface - Removal/Replacement

    User Interface – Removal/Replacement Required Parts  86600-00 ....Assy, User Interface, ZS3 (Standard Version)  Or 89003-00…………..Assy, User Interface, ZS3 (SP version)  86596-00 ....Trackball Assy (if replaced separately)  86597-00 ....QWERTY, Low profile, ZS3 Overview of Procedure 6.
  • Page 245 Figure 19.35-ZS3 M3X14 cross panhead screws(8) 5. While lifting the front of the User Interface up and exposing the underside of the UI, disconnect the USB and power cable from the UI assy. ZS3 Service Manual Page 245 of 295...
  • Page 246 USB Cable Power Cable Figure 19.36-ZS3 6. Reverse the steps above to install the replacement User Interface.  If replacement of the trackball is required, proceed to Trackball Replacement steps prior to re-installing the User Interface (Refer to section below). ...
  • Page 247 Screw for fixing the Two hooks grounding cables Two hooks Figure 19.37-ZS3 3. When installing the trackball, lead the grounding cables through the bottom gap of the metal plate, align the socket interface with the side opening of the metal plate, push down the trackball until it clasps into the square holes of the metal plate, and use screws to fix the grounding cable to the metal plate.
  • Page 248 QWERTY Keyboard Removal/Replacement: (if changed separately) 1. Ensure the User Interface is removed per previous steps of User Interface Removal Procedure above. 2. Set the user interface (keys facing down) on a surface that will not damage the surface of the User Interface. 3.
  • Page 249 Figure 19.40-ZS3 3. Turn the system on. 4. Attach a transducer (if not already connected) 5. Verify that the System is functioning correctly by performing a basic test. This test is comprised of the following:  Verify that the User Interface keys are functioning correctly by testing each of the keys.
  • Page 250: Oled Assembly (Ui Assy) - Removal/Replacement

    OLED Assembly (UI Assy) – Removal/Replacement Required Parts  86901-00 ....Assy, OLED2 Display Board Overview of Procedure 9. Removal and re-installation of User Interface Assy 10. Replacement of OLED Display Board 11. System verification Required Tools/Equipment 12. #1 Phillips Screwdriver Procedure UI Removal: 1.
  • Page 251 Figure 19.42-ZS3 M3X14 cross panhead screws(8) 5. While lifting the front of the User Interface up and exposing the underside of the UI, disconnect the USB and power cable from the UI assy. ZS3 Service Manual Page 251 of 295...
  • Page 252 USB Cable Power Cable Figure 19.43-ZS3 ZS3 Service Manual Page 252 of 295...
  • Page 253 OLED Display Board Removal/Replacement: 1. Ensure the User Interface is removed per steps 1 thru 5 of User Interface Removal Procedure above. 2. Set the user interface (keys facing down) on a surface that will not damage the surface of the User Interface. 3.
  • Page 254 2. Place AC circuit breaker, located at the rear of the system, in the “1” (ON) position. Figure 19.45-ZS3 3. Turn the system on. 4. Attach a transducer (if not already connected) 5. Verify that the System is functioning correctly by performing a basic test. This test is comprised of the following: Verify that the User Interface keys are functioning correctly by testing each of the keys.
  • Page 255: Dock Module - Removal/Replacement

    Dock Module - Removal/Replacement Required Parts  P/N: 85019-00 Assy, Dock Module Required Tools/Equipment 13. 4mm Allen Head Wrench Overview of Procedure 14. Remove Module 15. Open Cosmetics (for chassis access) 16. Remove / Replace Dock Board 17. System Verification General Disassembly: 1.
  • Page 256 Hook Screws Figure 19.47-ZS3 6. Locate the two screws on each bottom corner of the Dock Board. Unscrew the higher one on each side. 7. Unscrew each of the screws in the top corners of the Dock Board. The Dock Board is now free.
  • Page 257 8. Disconnect all wires where they connect to the Dock Board. There are five wires in total. Take note of where each wire connects for reassembly Figure 19.49-ZS3 9. The Dock Board may now be removed completely from the cart 10.
  • Page 258 3. Ensure the module is docked and the cosmetic cover is on. LED #1 will blink quickly and LED #5 will remain on. 4. Turn the system on. 5. Attach a transducer (if not already connected) 6. Verify that the System is functioning correctly by performing a basic test. This test is comprised of the following: ...
  • Page 259: Gas Spring - Removal/Replacement

    Gas Spring – Removal/Replacement Required Parts  P/N: 33073-00 Assy, Gas Spring, Gen II Cart Required Tools/Equipment  #2 Phillips Screwdriver  5mm Allen Hex wrench  13mm socket, used on a ratcheting wrench  9/32” Nut Driver or wrench Prerequisite Procedures to Be Performed: 18.
  • Page 260 Spring Clips Figure 19.51-ZS3 2. Slide the plastic cosmetic sleeve downward as far as it will go, letting it slide over the bottom panel insert. 3. Screw upward the stud bolt and screws, skip down the fixed column from the gas spring, remove the two retainer rings from the upper bolt, and remove the upper bolt.
  • Page 261 4. Remove the lower bolt and screws from the bottom of the gas spring. In this case, the bottom fixing parts of the gas spring are removed, and the gas spring can be taken out from the stand column. Lower bolt and screw Figure 19.53-ZS3 5.
  • Page 262 1. Reconnect the main AC power cord from the rear of the system or plug into the wall source. 2. Place AC circuit breaker, located at the rear of the system, in the “1” (ON) position. 3. Operate the lift mechanism through its full range to ensure proper gas spring operation.
  • Page 263: 20 Parts Catalog

    20 Parts Catalog Display UI keyboard cover Accessories Transducers User Interface Module & Cart Internal Electronics Cabling Power System Cart Misc ZS3 Service Manual Page 263 of 295...
  • Page 264: System

    System Number Part Number Description 88000-00 ZS3 Ultrasound System Display Figure 20.1-ZS3 Number Part Number Description Display, 19” w/Overlay, ZS3 115-035481-00 009-005932-00 Cable, HDMI-Mini to HDMI-Mini, Latching, with magnet ring ZS3 Service Manual Page 264 of 295...
  • Page 265 009-005933-00 Cable, Power, Circular, Shielded, Latching, Cart, G3, L= 1.3m, with magnet ring ZS3 Service Manual Page 265 of 295...
  • Page 266: Accessories

    Accessories 6/7/8 11/12 Figure 20.2-ZS3 Number Part Number Description 043-004338-00 Tray 043-008466-00 Saddle Bags (each) 043-008258-00 ZS3 Saddlebag(Left)(large) 043-008259-00 ZS3 Saddlebag(Right(large) 043-005873-00 Left transducer holder 043-005874-00 Right transducer holder 043-005875-00 Left gel bottle holder 043-005876-00 Right gel bottle holder ZS3 Service Manual Page 266 of 295...
  • Page 267 Number Part number Description Picture E9-4 – Endo Vaginal 13. 84002-40 L10-5 - Linear Array 14. 84003-30 P4-1c - Phased Array 15. 84004-30 L8-3 16. 84007-30 L14-5sp 17. 84008-30 C6-2 18. 84009-30 C9-3 19. 85222-30 C4-1 20. 86333-30 L14-5W 21. 85333-30 C10-3 22.
  • Page 268 Number Part number Description Picture A2CW – CW Doppler 26. 86000-00 A5CW – CW Doppler 27. 86111-00 L20-5 28. 87222-00 C9-3sp 29. 87333-00 P8-3m TEE 30. 87666-00 C6-1 31. 87777-00 C18-5 32. 87555-00 ZS3 Service Manual Page 268 of 295...
  • Page 269: User Interface

    User Interface Figure 20.3-ZS3 Number Part number Description Assy, User Interface, ZS3 (Full 33. 115-052849-00 Featured, 9.X) Assy, User Interface, ZS3 (Special 34. 115-031741-00 Procedures) 35. 115-031747-00 Assy, Trackball Only, ZS3 36. 115-029536-00 Assy, Power Distribution (under UI) 37. 115-025081-00 USB HUB USB Hub, ZS3 (under UI) ZS3 Service Manual Page 269 of 295...
  • Page 270: Module & Cart Electronics

    Module & Cart Electronics Figure 20.4-ZS3 Number Part number Description 38. 115-058353-00 ZS3 Module Kit(ARFI,Without ECG/9.x) 39. 115-058354-00 ZS3 Module Kit(ARFI,Aux-ECG/9.x) 40. 115-029534-00 Assy, Dock Board, ZS3 41. 115-029537-00 Assy, On/Off Board, ZS3 42. 115-029544-00 ON/OFF Button Board (FRU) 43. 34307-00 Assy, Adaptor SATA, ZS3 Module Cover Assembly (FRU, Without 44.
  • Page 271: Internal Cabling

    Internal Cabling Number Part number Description Cable, Pwr Module to Dock Bd, Pwr, 47. 009-004183-00 Cable, Pwr Module to Dock Bd, Comm, 48. 009-004181-00 Cable, Pwr Module to On/Off, Comm, 49. 009-004187-00 Cable, Pwr Module to Pwr Dist Bd 50. 009-004184-00 (PDB), Pwr ZS3 (2) 51.
  • Page 272: Power Module

    Power Module Figure 20.5-ZS3 Number Part number Description 56. 115-052756-00 Assy, Power Supply Module, ZS3 ZS3 Service Manual Page 272 of 295...
  • Page 273: Miscellaneous Cart Items

    Miscellaneous Cart Items Figure 20.6-ZS3 Number Part number Description 57. 115-031572-00 Straight Line Castor Assembly(ZS3) 58. 115-031746-00 ZS3 Total Locking Castor(FRU) 59. 033-000543-00 Gas Spring Peripherals Number Part number Description Pictures 60. Z417-00 SONY, UP-711MD B/W Printer 61. Z373-00 Bar Code Reader 62.
  • Page 274: Options And Upgrading Package

    Options and Upgrading Package Number Part number Description Pictures 63. 115-061341-00 Echocardiography Option (9.x) Field upgrade to Shared Service 64. 115-061340-00 (8.x) ZS3 Service Manual Page 274 of 295...
  • Page 275 Appendix A Phantom Usage Illustration Targets Disposal of Phantom KS107BD A1——A5: Axial resolution target group Blind-area target group C: Longitudinal target group D: Horizontal target group Mimic tumor F: Mimic sac (diam 10mm) and stone Mimic sac (diam 6mm) 4. Line Target System There are 8 groups of nylon line targets disposed as shown in the figure.
  • Page 276 Targets disposal- KS107BD A1——A4 Axial resolution target group B1——B4 Lateral resolution target group Longitudinal target group Horizontal target group E1——E3 Mimic sacs with diameters of 2, 4, 6mm 4. Line Target System There are 8 groups of line targets disposed in TM material as shown in the figure. 1.A1——A4:...
  • Page 277 Appendix B Electrical Safety Inspection The following electrical safety tests are recommended as part of a comprehensive preventive maintenance program. They are a proven means of detecting abnormalities that, if undetected, could prove dangerous to either the patient or the operator. Additional tests may be required according to local regulations.
  • Page 278 ELECTRICAL SAFETY INSPECTION 1- Power Cord Plug TEST PROCEDURE  The Power Plug No broken or bent pin. No discolored pins. The Power Plug Pins No physical damage to the plug body. The Plug Body No physical damage to the strain relief.
  • Page 279 ELECTRICAL SAFETY INSPECTION 2- Device Enclosure And Accessories TEST PROCEDURE  Visual Inspection No physical damage to the enclosure and accessories. No physical damage to meters, switches, connectors, etc. No residue of fluid spillage (e.g., The Enclosure and water, coffee, chemicals, etc.). Accessories No physical damage to probe head (e.g., crack)
  • Page 280 ELECTRICAL SAFETY INSPECTION 3- Device Labeling TEST PROCEDURE Check the labels provided by the manufacturer or the healthcare facility is present and legible.  Main Unit Label  Integrated Warning Labels  Slope and High Voltage Caution Label  Don’t Stress Label ZS3 Service Manual Page 280 of 295...
  • Page 281 ELECTRICAL SAFETY INSPECTION 4- Protective Earth Resistance VOERVIEW Protective Earth Resistance is measured using the RED test lead attached to the DUT Protective Earth terminal or Protective Earth Metal enclosure or equipotential terminal. Select the test current by pressing SOFT KEY 3 to toggle between 1AMP, 10AMP, and 25AMP.
  • Page 282 ELECTRICAL SAFETY INSPECTION 4- Protective Earth Resistance 3) Press shortcut key 3. The Protective Earth Resistance test is displayed. 4) Press SOFT KEY 3 to select a test current (1AMP, 10AMP, or 25AMP). The selected test current is displayed in the upper right corner of the display. 5) Press START TEST to start the test.
  • Page 283 ELECTRICAL SAFETY INSPECTION 5- Earth Leakage Test OVERVIEW Run an Earth Leakage test on the device being tested before performing any other leakage tests. Leakage current is measured the following ways: ♦ Earth Leakage Current, leakage current measured through DUT outlet Earth ♦...
  • Page 284 ELECTRICAL SAFETY INSPECTION 5- Earth Leakage Test Figure 1 Earth leakage test  Failure Check any short-circuits of the Y capacitor on power unit. Replace a new one if any portion defective. Check any broken of the Power Unit. Replace a new one if any portion defective.
  • Page 285 ELECTRICAL SAFETY INSPECTION 6- Patient Leakage Current OVERVIEW Patient leakage currents are measured between a selected applied part and mains earth. All measurements may have either a true RMS or a DC-only response. TEST PROCEDURE  Prepare Perform a calibration from the Mains on Applied Part menu. The following outlet conditions apply when performing this test: Normal Polarity, Earth Open, Outlet ON Normal Polarity, Outlet ON...
  • Page 286 ELECTRICAL SAFETY INSPECTION 6- Patient Leakage Current 6) Press the print data key at any time to generate a printout of the latest measurement. Figure 2 patient leakage Current  NOTE 1, In addition to Probes ,Patient leakage current test should be perform if ECG or PCG parts used;...
  • Page 287 ELECTRICAL SAFETY INSPECTION 6- Patient Leakage Current 100μA Normal Condition 500μA Single Fault Condition ZS3 Service Manual Page 287 of 295...
  • Page 288 ELECTRICAL SAFETY INSPECTION 7- Mains on Applied Part Leakage OVERVIEW The Mains on Applied Part test applies a test voltage, which is 110% of the mains voltage, through a limiting resistance, to selected applied part terminals. Current measurements are then taken between the selected applied part and earth.
  • Page 289 ELECTRICAL SAFETY INSPECTION 7- Mains on Applied Part Leakage 4) Press shortcut key 7. The Mains on Applied Part test is displayed. 5) Select the desired outlet configuration and applied part to test using the appropriate SOFT KEYS: 6) Press START TEST (SOFT KEY 1) to begin the test. 7) Press the print data key to generate a printout of the latest measurement.
  • Page 290 ELECTRICAL SAFETY INSPECTION 7- Mains on Applied Part Leakage Inspect wiring for bad crimps, poor connections, or damage. If the leakage current measurement tests fail on a new unit and if situation cannot be corrected, submit a Safety Failure Report to document the system problem.
  • Page 291 ELECTRICAL SAFETY INSPECTION 8- Patient Auxiliary Current overview Patient Auxiliary currents are measured between any selected ECG jack and the remaining selected ECG jacks. All measurements may have either a true RMS or a DC-only response. TEST PROCEDURE  Prepare 1) From the MAIN MENU, or with the outlet unpowered, plug the DUT into the 601PRO front panel outlet, and turn on the device.
  • Page 292 ELECTRICAL SAFETY INSPECTION 8- Patient Auxiliary Current  NOTE If the current test standard being used does not include Patient Auxiliary Current DC readings, or the DC option is not enabled, then DC readings will not be available through the APPLIED PART SOFT KEY selections. ...
  • Page 293 ELECTRICAL SAFETY INSPECTION FORM (Class I equipment) Overall assessment: □ Scheduled inspection Test item: 1, 2, 3 □ Unopened repair type Test item: 1, 2, 3 □ Opened repair type, not modify the power part Test item: 1, 2, 3, 4, 5 including transformer or patient circuit board □...
  • Page 294: Revision History

    Revision History Document Title: ZS3 Service Manual Revision Revision Description of Change (Revision History) Author (s) Date Initial Release Jiang Yunjun 2019/01/08 Adding Echocardiography Option (FRU) Jiang Yunjun Document Owner: Manual Team ZS3 Service Manual Page 294 of 295...
  • Page 295 P/N: 046-014026-00 (2.0)

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