Related Manuals for Nidec POWERDRIVE FX Series
Summary of Contents for Nidec POWERDRIVE FX Series
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Page 1: Installation Guide
Installation guide POWERDRIVE FX 4-quadrant Variable speed drive Part number: 4729 en - 2017.08 / c... - Page 2 NOTE LEROY-SOMER reverses the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document is therefore be changed without notice. CAUTION For the user’s safety, the variable speed drive must be connected to an approved earth ( terminal).
- Page 3 SAFETY AND OPERATING INSTRUCTIONS FOR VARIABLE SPEED DRIVES (In accordance with the low voltage directive 2006/95/EC) Throughout the manual this symbol warns of consequences which may arise from inappropriate use of the drive, since electrical risks may lead to material or physical damage as well as constituting a fire hazard. 1 - General Depending on their degree of protection, variable speed drives The variable speed drives contain parts which are sensitive to...
- Page 4 FOREWORD This manual describes the installation of POWERDRIVE FX variable speed drives. It also gives details of all its options and extensions which the user may choose to suit his requirements. POWERDRIVE FX Options Parameter setting • RFI filter • Encoder or resolver input •...
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Page 5: Table Of Contents
CONTENTS 1 - GENERAL INFORMATION ..........................7 1.1 - General ................................ 7 1.2 - Product designation ............................ 7 1.3 - Environmental characteristics ........................7 1.4 - Electrical characteristics ..........................8 1.4.1 - General characteristics ............................8 1.4.2 - Electrical characteristics at +40°C ........................8 1.4.3 - Derating according to the temperature and switching frequency ................ - Page 6 CONTENTS 5.2 - Add-on options ............................28 5.2.1 - Connector and shielding bracket ........................28 5.2.2 - Fieldbus, speed feedback and I/O options ......................28 5.2.3 - Fieldbus options ..............................28 5.2.4 - Speed feedback options ............................. 29 5.2.5 - I/O options ................................29 5.3 - RFI filters ..............................
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Page 7: General Information
GENERAL INFORMATION 1 - GENERAL INFORMATION Nameplate 1.1 - General The POWERDRIVE FX is an electrical drive with flux vector control, designed for supplying asynchronous or synchronous 3-phase motors. The POWERDRIVE FX has a rectifier with IGBT bridge controlled at the frequency of the mains supply, which has the following advantages: The nameplate is located at the bottom right-hand side of - Motor energy feedback to the mains supply (operation in all 4... -
Page 8: Electrical Characteristics
GENERAL INFORMATION 1.4 - Electrical characteristics • All work relating to installation, commissioning and maintenance must be carried out by experienced, qualified personnel. 1.4.1 - General characteristics Characteristics Level Power supply voltage 3-phase mains supply: 400V -10% to 480V +6% Phase voltage imbalance <... - Page 9 GENERAL INFORMATION Notes POWERDRIVE FX Installation guide 4729 en - 2017.08 / c...
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Page 10: Mechanical Installation
MECHANICAL INSTALLATION 2 - MECHANICAL INSTALLATION • The casing of the POWERDRIVE FX is not fireproof. If necessary, use a flameproof cabinet. • It is the responsibility of the owner or user of the POWERDRIVE FX to ensure that the installation, 2.1 - Checks on receipt operation and maintenance of the drive and its options comply with legislation relating to the safety of personnel... - Page 11 MECHANICAL INSTALLATION 2.2.1.2 - Ratings 60T to 100T Front view Side view Fixed with Ø Lifting rings 78.5 4 M8 screws 32.5 Terminal block 53.5 cover 782 788 Terminal block 37.4 cover 49.5 284* Dimensions in mm (*) • With MDX-I/O M2M option, add +25mm •...
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Page 12: Through-Panel Mounting
MECHANICAL INSTALLATION 2.2.2 - Through-panel mounting CAUTION: To obtain IP54 protection at the back of the heatsink, an additional seal is needed (not supplied, adhesive strip of EPDM rubber or equivalent). The POWERDRIVE FX is delivered with its fixing feed mounted, ready for surface mounting. For through-panel mounting, remove the feet, and follow the instructions below. - Page 13 MECHANICAL INSTALLATION 2.2.2.2 - Ratings 60T to 100T Drill hole diagram Side view Solid Back of Ø for M8 surface the cabinet crimp cap nuts 78.5 Ø Lifting rings 53.5 Terminal block cover seal 700.6 seal Terminal block cover 49.5 162* >...
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Page 14: Weights
MECHANICAL INSTALLATION 2.3 - Weights POWERDRIVE FX rating 100T Weight (kg) • Suitable handling equipment must be provided according to the weight of the drives. 2.4 - Losses, ventilation flow rate and noise levels • Losses POWERDRIVE FX Losses* 100T Total 1150 1450... - Page 15 MECHANICAL INSTALLATION Notes POWERDRIVE FX Installation guide 4729 en - 2017.08 / c...
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Page 16: Connections
CONNECTIONS 3 - CONNECTIONS 3.1 - Connection of the power 3.1.1 - Ratings 33T to 50T (size 2) • All connection work must be performed in accordance with the laws in force in the country in Mains supply which the drive is installed. This includes earthing to ensure that no directly accessible part of the drive can be at the mains voltage or any other voltage which may be dangerous, a source of serious injury, malfunctions or... -
Page 17: Ratings 60T To 100T (Size 3)
CONNECTIONS 3.1.2 - Ratings 60T to 100T (size 3) Mains supply Optional RFI filter Screw bolt: M8 Tightening torque: 12 Nm MDX-ENCODER and/or Fieldbus option Screw bolt: M8 Tightening torque: 12 Nm Optional sensor 3-phase motor (asynchronous or synchronous) QS: Fused isolator. QS must be opened before working on any electrical parts of the drive or motor. -
Page 18: Cables And Fuses
CONNECTIONS 3.1.3 - Cables and fuses • It is the responsibilityof the user to connect and provide protection for the POWERDRIVE FX in accordance with the current legislation and regulations in the country of use. This is particularly important as regards the size of the cables, the type and rating of fuses, the earth or ground connection, powering down, acknowledging trips, isolation and protection against overcurrents. -
Page 19: Connection Of The Control
CONNECTIONS 3.2 - Connection of the control 3.2.2 - Characteristics of control terminal blocks • The POWERDRIVE FX inputs have a positive logic 3.2.2.1 - Characteristics of the PX1 terminal block configuration. Using a drive with a control system +10 V internal analog source which has a different control logic may cause unwanted Accuracy ±... - Page 20 CONNECTIONS Analog output Drive enable input 1 STO-1 (Safe Torque Off function) Factory setting 4-20 mA motor current signal Drive enable input 2 STO-2 (Safe Torque Off function) Bipolar analog voltage in Input type Positive logic only Output type common mode or unipolar current in common mode Absolute maximum voltage + 30 V...
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Page 21: Factory Configuration Of Control Terminal Blocks
CONNECTIONS 3.2.3 - Factory configuration of control • Modification of the Run/Stop control logic - For «3-wire» control (job Run/Stop) : terminal blocks Marche AV Note: For details of the parameters, refer to the commissioning Arrêt manual ref.4617. +24V ref List of parameters to set: +10V ref Ctr.06 (06.04) = Run latched (1),... -
Page 22: Sto-1/Sto-2 Inputs: Safe Torque Off Function
CONNECTIONS 3.3 - STO-1/STO-2 inputs: Safe Torque 3.3.1 - 3-phase AC power supply, in accordance with safety standard IEC/EN 62061: 2005 and Off function EN/ISO 13849-1: 2006 - Single channel locking The STO-1 and STO-2 inputs are safety inputs that can be (SIL1 - PLb) used to disable the drive output so that it cannot transmit any torque to the motor. -
Page 23: General Emc - Harmonics - Mains Interference
GENERAL EMC - HARMONICS - MAINS INTERFERENCE 4 - GENERAL EMC - HARMONICS - These phenomena are of direct interest to the user. The frequency range concerned (radio frequency) does not MAINS INTERFERENCE affect the energy supply company. The power structure of frequency inverters leads to the 4.3.2 - Standards occurrence of two types of phenomena: - Low-frequency harmonics fed back to the mains supply,... -
Page 24: Mains Short-Circuit Power
GENERAL EMC - HARMONICS - MAINS INTERFERENCE 4.5 - Basic precautions for installation 4.4.2.2 - Presence of commutation notches on the line When high-power thyristor-controlled equipment is connected These are to be taken into account when wiring the cabinet on the same line as the drive, it is essential to ensure that the and any external components. -
Page 25: Electromagnetic Compatibility (Emc)
GENERAL EMC - HARMONICS - MAINS INTERFERENCE 4.6 - Electromagnetic compatibility (EMC) CAUTION: Conformity of the drive is only assured when the mechanical and electrical installation instructions described in this manual are adhered to. Immunity Standard Description Application Conformity IEC/EN 61000-4-2 Electrostatic discharges Product casing Level 3 (industrial) -
Page 26: Options
OPTIONS 5 - OPTIONS As soon as it is swithched on , the MDX-KEYPAD is set to read mode. The buttons are used to scroll through the 5.1 - Operator interfaces all parameters required for supervision and diagnostics: - Motor current, 5.1.1 - Connection to the drive - Motor frequency, - Motor voltage,... -
Page 27: Mdx-Powerscreen
OPTIONS 5.1.3 - MDX-Powerscreen At any time and regardless of the screen displayed, the button can be used to return to previous pages, as far as the 5.1.3.1 - General interface main page. The interface is a touch screen which can be used to access various menus. -
Page 28: Add-On Options
OPTIONS 5.2 - Add-on options 5.2.3 - Fieldbus options Depending on the configuration of the speed feedback and 5.2.1 - Connector and shielding bracket inputs/outputs optional modules, two types of fieldbus are proposed. Connecteur pour option MDX-Bus de terrain et/ou MDX-ENCODER MDX : option to be fitted CM : compact module to to the control board (white... -
Page 29: Speed Feedback Options
OPTIONS 5.2.4 - Speed feedback options Two options are available to manage the motor speed feedback: • MDX-ENCODER : The MDX-ENCODER option is used to manage incremental encoders with or without commuation channels (up to 500kHz). • MDX-RESOLVER : The MDX-RESOLVER option is used to manage 2 to 8 poles resolvers. -
Page 30: Rfi Filters
OPTIONS 5.3 - RFI filters 5.3.2 - Weight and dimensions • FS 6008-62-07 and FS 6008-101-35 5.3.1 - General The use of RFI filters contributes to a reduction in the emission levels of radio-frequency signals. They are used to improve Ø6,5mm conformity of the drive with standard EN 61800-3 on conducted and radiated radio-frequency emissions (see section 4.6). -
Page 31: Trips - Diagnostics
TRIPS - DIAGNOSTICS 6 - TRIPS - DIAGNOSTICS Code Meaning • The user should never attempt either to repair the Drive disabled drive himself, or to perform any other diagnostics Drive disabled with run command than those listed in this section. If the drive malfunctions, present, but STO-1 and STO-2 not it should be returned to LEROY-SOMER via your usual connected or 06.15. -
Page 32: Alarms
TRIPS - DIAGNOSTICS The LEDs display alternately "t.r." and a number that can 6.2 - Alarms be used to identify the trip by means of the table below (this Alarms may appear during drive operation. number corresponds to the value of parameter 10.99). For These alarms are for information only, in order to warn the trips numbered higher than 100, only the last 2 digits are user: the drive continues to operate but may switch to fault... - Page 33 TRIPS - DIAGNOSTICS Reason for trip Possible cause and corrective actions • Check the encoder wiring During the autotune phase, one of the encoder U, V or W • Check the encoder connections commutation channels is not present • Change the encoder A stop command has been given during the autotune Repeat the autotune procedure (see 05.12) phase...
- Page 34 TRIPS - DIAGNOSTICS Reason for trip Possible cause and corrective actions User trip 9 triggered by the serial link 10.38 = 49 User trip 10 triggered by the serial link 10.38 = 50 The DO2 output load current (MDX-I/O option) is > 200 mA Check that DO2 is not short-circuited The DO3 output load current (MDX-I/O option) is >...
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Page 35: Maintenance
MAINTENANCE 7 - MAINTENANCE • All work relating to installation, commissioning and maintenance must be carried out by experienced, qualified personnel. • When a trip detected by the drive causes it to switch off, fatal residual voltages remain at the output terminals and in the drive. -
Page 36: Ul Listing Information
UL LISTING INFORMATION 8 - UL LISTING INFORMATION POWERDRIVE file number E211799. Confirmation of UL listing can be found on the UL website: www.ul.com 8.1 - Common UL information Conformity The drive conforms to UL listing requirements only when the following are observed: •... - Page 37 UL LISTING INFORMATION NOTES POWERDRIVE FX Installation guide 4729 en - 2017.08 / c...
- Page 38 UL LISTING INFORMATION NOTES POWERDRIVE FX Installation guide 4729 en - 2017.08 / c...
- Page 40 IMP297NO582 Moteurs Leroy-Somer Headquarter: Boulevard Marcellin Leroy - CS 10015 16915 ANGOULÊME Cedex 9 Limited company with capital of 65,800,512 € RCS Angoulême 338 567 258 www.leroy-somer.com...