Nord Drivesystems B 1000 Operating And Assembly Instructions Manual
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Nord Drivesystems B 1000 Operating And Assembly Instructions Manual

Nord Drivesystems B 1000 Operating And Assembly Instructions Manual

Gear units
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Gear units
Operating and Assembly Instructions

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  • Page 1 B 1000 – en Gear units Operating and Assembly Instructions...
  • Page 2 Operating instructions for equipment which is attached or provided. Please contact Getriebebau NORD GmbH & Co. KG if you require further information. Pos : 5 /Allgemei n/Allgemei ngültige Modul e/---------- Seitenumbr uch ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 3: Table 1: Version List B 1000

    Documentation Pos : 6 /Anl eitung en/Getriebe/0. Prol og/Dokumentati on - Versi onslis te [B 1000] @ 39\mod_1572856925662_388.doc x @ 2571050 @ @ 1 Documentation B 1000 Designation: 6052802 Material No.: Series: Gear units and geared motors Type series: Gear...
  • Page 4 Getriebebau-Nord-Straße 1 • 22941 Bargteheide, Germany • http://www.nord.com/ Fon +49 (0) 45 32 / 289-0 • Fax +49 (0) 45 32 / 289-2253 Member of the NORD DRIVESYSTEMS Group === Ende der Liste für T extmar ke Copyright === B 1000 en-4419...
  • Page 5 Publisher B 1000 en-4419...

  • Page 6: Table Of Contents

    Operation with lubricant cooling ....................... 39 Running-in time for the worm gear unit .................... 39 Checklist ............................40 Service and maintenance ......................... 41 Service and Maintenance Intervals ....................41 Service and Maintenance Work ....................... 42 Disposal ..............................46 B 1000 en-4419...
  • Page 7 Lubricants ............................62 Lubricant quantities .......................... 65 Screw tightening torques ........................73 Troubleshooting ..........................74 Leakage and leak-tightness ......................75 Repair information ..........................76 7.7.1 Repairs ..........................76 7.7.2 Internet information ......................76 Warranty ............................76 Abbreviations ........................... 77 B 1000 en-4419...
  • Page 8 Figure 25: Adhesive label ............................39 Figure 26: Checking the oil level with a dipstick ....................43 Figure 27: Replacing the automatic lubricant dispenser with standard motor mounting ........44 Figure 28: Oil level check with oil level tank ......................48 B 1000 en-4419...
  • Page 9 List of tables === Ende der Liste für T extmar ke Tabellenverz eic hnis === Table 1: Version list B 1000 ............................. 3 Table 2: Type designations and gear unit types ....................15 Table 3: Permissible machine shaft tolerances ..................... 29 Table 4: Disposal of materials ..........................

  • Page 10: Safety Information

    Qualified specialist personnel are persons who have the training and experience to recognise and avoid any possible risks. Pos : 21.8 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 11: Safety For Particular Activities

    For test operation do not switch on the drive without an installed drive element or secure the parallel key. Take possible run-on of the machine into consideration for the design of protective guards. B 1000 en-4419...

  • Page 12: Hazards Due To High Or Low Temperatures

    The cooling system is under high pressure. Damage or opening a cooling line which is under pressure may result in injury. Depressurise the cooling circuit before working on the gear unit. Pos : 21.11 /Allgemein/Allgemei ngültig e Module/---------- Seitenumbr uc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 13: Explanation Of Markings

    Indicates a situation, which may result in damage to the product or its environment if it is not avoided. Information Indicates hints for use and especially important information to ensure reliability of operation. Pos : 23 /Anl eitungen/Getriebe/2. Getriebebesc hrei bung/2. Getriebebesc hreibung [Titel] @ 3\mod_1368691027023_388.doc x @ 65591 @ 1 @ 1 B 1000 en-4419...

  • Page 14: Description Of Gear Units

    MINIBLOC worm gear units SK 1S32, SK 1S40, SK 1S50, SK 1S63, SK 1SU..., SK 1SM31, SK 1SM40, SK 1SM50, SK 1SM63 (1-stage) SK 2S32NB, SK 2S40NB, SK 2S50NB, SK 2S63NB, SK 2SU…, SK 2SM40, SK 2SM50, SK 2SM63 (2-stage) B 1000 en-4419...

  • Page 15: Table 2: Type Designations And Gear Unit Types

    Type designation for double gear units: e. g. SK 73 / 22 (consisting of single gear units SK 73 and SK 22). Pos : 33 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 16: Type Plate

    Operating factor Figure 1: Type plate (example) with explanation of type plate fields Pos : 42 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/3. Montageanleitung, Lager ung, Vorbereitung, Aufstellung @ 23\mod_1531915085387_388.doc x @ 2434207 @ 1 @ 1 B 1000 en-4419...

  • Page 17: Assembly Instructions, Storage, Preparation, Installation

    Relative humidity less than 60 %, • No direct exposure to sunlight or UV light, • No aggressive, corrosive substances (contaminated air, ozone, gases, solvents, acids, alkalis, salts, radioactivity etc.) in the immediate vicinity, • No vibration or oscillation B 1000 en-4419...

  • Page 18: Long-Term Storage

    The VCI concentrate may remain in the gear unit. Lubricant quantities and types must be filled according to the details on the type plate. Pos : 66 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 19: Preparing For Installation

    If the gear unit is equipped with venting, the venting or pressure venting must be activated before commissioning. To activate, remove the transport securing devices (sealing cord). Position of the vent screw (please see chapter 7.1 "Versions and maintenance"). B 1000 en-4419...

  • Page 20: Figure 2: Activating The Vent Screw

    Transport securing device Special vent screw Figure 4: Removing the vent plug and fitting the special pressure vent Pos : 71 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 21: Installing The Gear Unit

    B5- or B14- flanges are not designed for mounting the gear unit and absorbing reaction forces. For this, use the foot mount or contact Getriebebau NORD for investigation of the particular case. Pos : 78 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 22: Fitting Hubs On The Gear Shafts

    F R2 and axial forces F A1 and F A2 into the gear unit as stated in the catalogue (see type plate). Observe the correct tension, particularly on belts and chains. Additional loads due to unbalanced hubs are not permitted. B 1000 en-4419...

  • Page 23: Figure 6: Permissible Application Of Force To Drive And Driven Shafts

    Pos : 82 /Anl eitungen/Getriebe/3. Montage, Lager ung, Vorberei tung, Aufstellung/Montage/M ontage von Naben auf Getriebewell en 03 @ 35\mod_1560339342655_388.doc x @ 2540956 @ @ 1 Figure 6: Permissible application of force to drive and driven shafts Pos : 83 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 24: Fitting Push-On Gear Units

    The pressed-in closing cap may be destroyed during dismantling. As standard, a 2nd closing cap is supplied as a loose spare part. After installing the gear unit, fit the new closing cap as described in Section 3.9 "Fitting the covers". B 1000 en-4419...

  • Page 25: Figure 8: Removing The Factory-Fitted Closing Cap

    A gear unit can be removed from a shaft with a shoulder e.g. using the following device. Figure 11: Removal using dismantling device When assembling push-on gears with torque supports, the support must not be distorted. Tension-free mounting is aided by the rubber buffer (Option G or VG). B 1000 en-4419...

  • Page 26: Figure 12: Mounting The Rubber Buffer (Option G And/Or Vg) On Parallel Shaft Gear Units

    Tighten the fastenings of the torque support with the correct tightening torques (please see chapter 7.4 "Screw tightening torques")and secure against loosening (e.g. Loctite 242, Loxeal 54-03). Pos : 89 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 27: Fitting Shrink Discs

    The shrink discs are supplied by the manufacturer ready for fitting. They must not be dismantled prior to fitting. The solid shaft of the machine runs free of grease in the hollow shaft of the gear unit. B 1000 en-4419...
  • Page 28 Molykote. Any damaged or corroded elements must be replaced. Pos : 93 /Allgemein/Allgemeing ültige M odul e/---------- Seitenumbruc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 29: Hollow Shaft With Gripmaxx™ (Option M)

    3.1250 -0.007 -0.22 3.1875 4.6875 -0.008 -0.25 4.7500 7.0625 -0.009 Table 3: Permissible machine shaft tolerances Shrink disc Hollow shaft (gear unit) Tensioning bolts Solid shaft (machine) Torque bush Support bush Clamping ring Figure 15: GRIPMAXX™, installed B 1000 en-4419...

  • Page 30: Figure 16: Gripmaxx™, Exploded Diagram

    When the tensioning bolts have been tightened, there must be an even gap between the clamping flanges. If this is not the case, dismantle the shrink disc connection and check the fit. B 1000 en-4419...

  • Page 31: Fitting The Covers

    (please see chapter 7.4 "Screw tightening torques"). Pos : 120 /Anleitungen/Getri ebe/3. M ontage, Lagerung, Vorbereitung, Aufs tell ung/M ontag e/M ontage von Abdec khauben 03 [B 1000, B 2000] @ 35\mod_1560335100666_388.doc x @ 2540919 @ @ 1 For covers with Option H66, press in the new condition closing cap by tapping it lightly with a hammer.

  • Page 32: Fitting The Covers

    Figure 18: Removal and fitting of the cover cap Pos : 123 /Allgemein/Allgemeingültig e Module/---------- Seitenumbr uc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 33: Fitting A Standard Motor

    6. Mount the motor on the adapter. Do not forget to fit the ring gear or the gear sleeve (see Figure unterhalb). 7. Tighten the adapter bolts to the correct torque (please see chapter 7.4 "Screw tightening torques"). B 1000 en-4419...

  • Page 34: Figure 19: Fitting The Coupling Onto The Motor Shaft - Various Types Of Coupling

    Dimension B (Fig. V) B = 4.5 mm B = 11.5 mm Claw coupling (ROTEX  ), two-piece with spacer bush Pos : 147 /Allgemein/Allgemeingültig e Module/---------- Seitenumbr uc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 35: Fitting The Cooling Coil To The Cooling System

    It must be ensured that no external forces act on the cooling coil. Explanation Cutting ring screw threads Cooling coil Housing cover Figure 20: Cooling cover Pos : 149 /Allgemein/Allgemeingültig e Module/---------Seitenumbr uc h kompakt --------- @ 13\mod_1476369695906_0.doc x @ 2265495 @ @ 1 B 1000 en-4419...

  • Page 36: External Oil-Air Cooler

    3.13.2 Oil-air cooler electrical connection Please comply with all national safety regulations for the electrical connection. Please observe all applicable documents, in particular the operating and installation instructions for the oil-air cooler. B 1000 en-4419...

  • Page 37: Installation Of An Oil Expansion Tank, Option Oa

    Pos : 184 /Anleitungen/Getri ebe/4. Inbetriebnahme/4. Inbetri ebnahme [_Titel] @ 3\mod_1368691822868_388.doc x @ 65671 @ 1 @ 1 B 1000 en-4419...

  • Page 38: Commissioning

    3. Screw the activation screw into the lubricant dispenser until the lug breaks off at the defined fracture point. 4. Re-fit the cartridge cover and fasten it with the cylindrical screw (please see chapter 7.4 "Screw tightening torques"). 5. Mark activation date on the adhesive label indicating the month/year. B 1000 en-4419...

  • Page 39: Operation With Lubricant Cooling

    4.4 Running-in time for the worm gear unit In order to achieve maximum efficiency of the worm gear unit, the gear unit must be subjected to a running-in period of approx. 25 h – 48 h under maximum load. B 1000 en-4419...

  • Page 40: Checklist

    Is the automatic lubricant dispenser activated? Is the cooling cover connected to the cooling circuit? 3.12 3.13 Pos : 248 /Anleitungen/Getri ebe/5. Inspekti on und War tung/5. Ins pektion und Wartung @ 23\mod_1531828817835_388.doc x @ 2434012 @ 1 @ 1 B 1000 en-4419...

  • Page 41: Service And Maintenance

    80 °C. The oil change intervals are reduced in the case of extreme conditions (operating temperatures higher than 80 °C, high humidity, aggressive environment and frequent fluctuations in the operating temperature). Pos : 253 /Allgemein/Allgemeingültig e Module/---------- Seitenumbr uc h ---------- @ 1\mod_1329145698658_0.doc x @ 15891 @ @ 1 B 1000 en-4419...

  • Page 42: Service And Maintenance Work

    1. The oil level may only be checked when the gear unit is at a standstill and has cooled down. The gear unit must be secured to prevent accidental activation. 2. The oil level screw corresponding to the actual mounting position must be screwed out(please see chapter 7.1 "Versions and maintenance"). B 1000 en-4419...

  • Page 43: Figure 26: Checking The Oil Level With A Dipstick

    20 - 25 g of grease via the grease nipple provided. Remove any excess grease from the adapter. Recommended grease: Petamo GHY 133N (please see chapter 7.2 "Lubricants")(Klüber Lubrication), a food compatible grease is possible as an option. B 1000 en-4419...

  • Page 44: Figure 27: Replacing The Automatic Lubricant Dispenser With Standard Motor Mounting

    (thread G1¼) until the oil level is set as described in Section 5.2 "Service and Maintenance Work". 7. Wait at least 15 minutes, or at least 30 minutes if an oil level tank is used, and then check the oil level. Proceed as described in Section 5.2 "Service and Maintenance Work". B 1000 en-4419...
  • Page 45 5. Replace all seals, shaft sealing rings and Nilos rings 6. Optional: Replace the backstop 7. Optional: Replace the elastomers in the coupling Pos : 342 /Anleitungen/Getri ebe/6. Ents orgung/Ents orgung @ 29\mod_1552378169724_388.doc x @ 2504560 @ 1 @ 1 B 1000 en-4419...

  • Page 46: Disposal

    Poly-alpha-olefin based lubricants Cooling spiral, embedding material of the cooling spiral, screw fittings Copper, epoxy, yellow brass Table 4: Disposal of materials Pos : 344 /Anleitungen/Getri ebe/7. Anhang/7. Anhang @ 3\mod_1368691985561_388.doc x @ 65721 @ 1 @ 1 B 1000 en-4419...

  • Page 47: Appendix

    Types SI, SMI, S, SM and SU as 2-stage gear unit types and types SI, SMI as worm gear units for direct motor mounting have an oil filling which depends on the mounting position and must be installed in the stated position. B 1000 en-4419...

  • Page 48: Figure 28: Oil Level Check With Oil Level Tank

    SK 10382.1, SK 11282, SK 11382, SK 11382.1 and SK 12382 in installation position M4 with oil tank: Figure 28: Oil level check with oil level tank Pos : 347 /Anleitungen/Getri ebe/7. Anhang/Baufor m und Wartung _Teil 2 [Abb_B1000]_1 @ 6\mod_1430735162931_0.doc x @ 214926 @ @ 1 B 1000 en-4419...
  • Page 49 7 Appendix B 1000 en-4419...
  • Page 50 Gear units – Operating and Assembly Instructions B 1000 en-4419...
  • Page 51 7 Appendix B 1000 en-4419...
  • Page 52 Gear units – Operating and Assembly Instructions B 1000 en-4419...
  • Page 53 7 Appendix B 1000 en-4419...
  • Page 54 Gear units – Operating and Assembly Instructions B 1000 en-4419...
  • Page 55 7 Appendix B 1000 en-4419...
  • Page 56 Gear units – Operating and Assembly Instructions B 1000 en-4419...
  • Page 57 7 Appendix B 1000 en-4419...
  • Page 58 Gear units – Operating and Assembly Instructions B 1000 en-4419...
  • Page 59 7 Appendix B 1000 en-4419...
  • Page 60 Gear units – Operating and Assembly Instructions B 1000 en-4419...
  • Page 61 7 Appendix Pos : 371 /Allgemein/---------- Seitenumbr uc h ---------- @ 3\mod_1375347474401_0.doc x @ 84886 @ @ 1 B 1000 en-4419...

  • Page 62: Lubricants

    4747/220-2 Mobiltemp -25 … 80 °C SHC 32 Renolit Klüberplex LST 2 BEM 41-132 Bio-degradable Mobil SHC Plantogel Klüberbio Naturelle grease -25 … 40 °C Grease M 72-82 Grease EP2 102 EAL Table 5: Roller bearing greases B 1000 en-4419...
  • Page 63 X 220 ISO VG 680 CLP E 680 Plantogear 680 S -5…40 °C Naturelle ISO VG 220 Performance Bio Klübersynth Gear CLP E 220 Plantogear 220 S -5…40 °C GE 220 ESS GEM 2-220 Fluid EP 220 B 1000 en-4419...

  • Page 64: Table 6: Lubricant Table

    Mobil GP PG 00 Renolit Klübersynth Glygoyle Marson SY 00 K-30 LST 00 GE 46-1200 Grease 00 Table 6: Lubricant table Pos : 373 /Allgemein/---------- Seitenumbr uc h ---------- @ 3\mod_1375347474401_0.doc x @ 84886 @ @ 1 B 1000 en-4419...

  • Page 65: Lubricant Quantities

    Gear unit types SK 11282, SK 11382, SK 11382.1, SK 12382 and SK 9096.1 are normally supplied without oil. Pos : 375 /Anleitungen/Getri ebe/7. Anhang/Sc hmiers toffmengen [B1000] @ 23\mod_1531925097811_388.doc x @ 2434387 @ 5555555 @ 1 B 1000 en-4419...

  • Page 66: Table 7: Lubricant Quantities For Helical Gear Units

    Gear units – Operating and Assembly Instructions Helical gear units Table 7: Lubricant quantities for helical gear units B 1000 en-4419...

  • Page 67: Table 8: Lubricant Quantities For Nordbloc

    7 Appendix NORDBLOC Table 8: Lubricant quantities for NORDBLOC B 1000 en-4419...

  • Page 68: Table 9: Lubricant Quantities For Nordbloc Helical Gear Units

    Gear units – Operating and Assembly Instructions NORDBLOC helical gear units Table 9: Lubricant quantities for NORDBLOC helical gear units B 1000 en-4419...

  • Page 69: Table 10: Lubricant Quantities For Standard Helical Gear Units

    7 Appendix Standard helical gear units Table 10: Lubricant quantities for standard helical gear units B 1000 en-4419...

  • Page 70: Table 11: Lubricant Quantities For Parallel Shaft Gear Units

    Gear units – Operating and Assembly Instructions Parallel shaft gear units Table 11: Lubricant quantities for parallel shaft gear units B 1000 en-4419...

  • Page 71: Table 12: Lubricant Quantities For Bevel Gear Units

    7 Appendix Bevel gear units Table 12: Lubricant quantities for bevel gear units B 1000 en-4419...

  • Page 72: Table 13: Lubricant Quantities For Helical Worm Gear Units

    Gear units – Operating and Assembly Instructions Helical worm gear units Table 13: Lubricant quantities for helical worm gear units Pos : 392 /Allgemein/---------- Seitenumbr uc h ---------- @ 3\mod_1375347474401_0.doc x @ 84886 @ @ 1 B 1000 en-4419...

  • Page 73: Screw Tightening Torques

    30° to 60° but only to a maximum of 90° while holding the connecting piece with a spanner. Remove excess oil from the union. Pos : 396 /Allgemein/Allgemeingültig e Module/---------Seitenumbr uc h kompakt --------- @ 13\mod_1476369695906_0.doc x @ 2265495 @ @ 1 B 1000 en-4419...

  • Page 74: Troubleshooting

    Output shaft does not rotate defective motor coupling or Consult NORD Service although motor is running shrink disc slippage Table 15: Overview of malfunctions Pos : 404 /Allgemein/---------- Seitenumbr uc h ---------- @ 3\mod_1375347474401_0.doc x @ 84886 @ @ 1 B 1000 en-4419...

  • Page 75: Leakage And Leak-Tightness

    Therefore, under no circumstances can replacement be recommended at this stage. The reason for momentary moisture may be e.g. small particles under the sealing lip. Pos : 413 /Allgemein/---------- Seitenumbr uc h ---------- @ 3\mod_1375347474401_0.doc x @ 84886 @ @ 1 B 1000 en-4419...

  • Page 76: Repair Information

    Gear units – Operating and Assembly Instructions Pos : 414 /Anleitungen/Getri ebe/0. Prol og/Reparatur hinweise [B 1000 - B 2050] @ 23\mod_1531925784874_388.doc x @ 2434468 @ 233 @ 1 7.7 Repair information For enquiries to our technical and mechanical service departments, please have the precise gear unit type (type plate) and if necessary the order number (type plate) to hand.

  • Page 77: Abbreviations

    7 Appendix Pos : 417 /Anleitungen/Getri ebe/0. Prol og/Abkürzungen [B 1000-2050] @ 37\mod_1560941642233_388.doc x @ 2544706 @ 2 @ 1 7.9 Abbreviations Dust explosion protected gear units, Zone 21 Axial force Gas explosion protected gear units, Zone 1 Standard efficiency motors...
  • Page 78 Roller bearing greases ........62 Long-term storage ......... 18 Running noises ..........42 Lubricant dispenser ........38 Running-in time ..........39 Lubricant sensor ..........44 Lubricants ............63 Safety information ......10, 17, 21 Service ............76 B 1000 en-4419...
  • Page 79 Type plate ............. 16 Standard motor ..........33 Standard vent plug ........45 Visual inspection ........... 42 Storage ............17 Visual inspection of hose ......43 surface treatment nsd tupH ............. 19 Warning information ........13 Tightening torques ......... 73 B 1000 en-4419...

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