Related Manuals for yellow jacket 39830
Summary of Contents for yellow jacket 39830
- Page 1 ® YELLOW JACKET Automatic Refrigerant Recovery/Recycling/Recharging & Flushing System For Automotive Applications Model 39830 Operation Manual...
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Page 2: Table Of Contents
Inhalation of high concentration of refrigerant Before operating this unit, please read this man- vapors is harmful and may cause heart ual thoroughly. You must understand the proce- irregularities, unconsciousness, or death. dures outlined in this manual. Failure to follow Deliberate inhalation of refrigerants is these procedures could void all warranties. - Page 3 General Safety Instructions Know your equipment. Read and understand the Refrigerants. See the specifications for a list of operation manual and labels affixed to the unit. compatible refrigerants. Learn it’s application and limitations as well as the specific potential hazards of your equipment. Operate the Unit within the Design Environment.
- Page 4 Component Location and Description 1. Touch Pad (Control Panel) Oil Inject Bottle 2. High Gauge 10. Tool Tray 3. Low Gauge 11. Main Power Switch 4. Auto High Side Hose (Red) 12. Oil Inject Switch 5. Auto Low Side Hose (Blue) 13.
- Page 5 Control Panel Features LCD Display opening an A/C system to atmosphere to replace a system component. The Liquid Crystal Display (LCD) display provides the unit operator with continual updates of the Model 2. MODE 2 -Vacuum & Charge, is used to Vacuum 830’s status.
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Page 6: Initial Setup
A/C system. This process ensures that all unless instructed to do so by a factory service tech- the refrigerant is removed from the A/C system and nician or an authorized YELLOW JACKET® service also prevents overcharging the A/C system when center. -
Page 7: Mode1: Recovery Only
Mode 1– Recovery Only The Recovery Only mode should be used to fully REFRIGERANT WILL VOID ALL evacuate all refrigerant from an air conditioning WARRANTIES AND MAY CAUSE DAMAGE system. For instance, if the system needs to be TO OTHER AUTOMOBILES THAT YOU opened to atmosphere to replace a part, all SERVICE IN THE FUTURE. -
Page 8: Mode 2: Vacuum & Charge
recommendations. Add an amount of new oil bottle. equal to the amount collected in the oil drain Mode 2– Vacuum & Charge The Vacuum & Charge function of the 830 SERIES is bypassed if the time is set to zero. Answer Ques- designed to remove moisture from the automobile A/C tion: OIL INJECT PAUSE ? Y system by pulling a deep vacuum and charging the... -
Page 9: Mode 3: Charge Only
Mode 3– Charge Only The Charge Only function of the Model 830 is 6. When the LCD reads “SET CHARGE designed to add a precise amount of refrigerant AMOUNT,” set the amount of refrigerant to be when the A/C system is low on refrigerant. This charged into the A/C system by pressing and holding INCREASE or DECREASE key until the mode is most often used when the A/C system is... -
Page 10: Mode 5: Oil Flush
sired amount is shown. Release the button and amount of oil is injected into the A/C system. press ENTER to accept the charge amount The LCD will display the progress of the charging shown on the LCD. process. When the desired charge amount has been transferred to the A/C system, the unit will 8. -
Page 11: Mode 6: Tank Refill
6. The LCD should read “PUSH START.” the oil from the refrigerant and return the clean refrigerant to the A/C system. At the end of the 7. Press START to begin flushing operations. The cycle, all refrigerant and oil will be recovered Model 830 will recover any refrigerant in the A/C from the automobile system. -
Page 12: Purging Non-Condensable Gases
Purging Non-Condensable Gases The Model 830 is designed to purge purge time is set to 30 seconds to minimize automatically non-condesable gases such as refrigerant loss. If the LCD continues to display air present in the storage tank. When the an “E”... -
Page 13: Maintenance Reminders
Maintenance Reminders Maintenance—Compressor Oil Oil Replacement Procedure The oil should be checked for contamination and 1. Follow steps 1 thru 4 in the oil level check. proper oil level when the compressor oil mainte- 2. Tilt unit at 45° angle towards oil drain. port until nance reminder is displayed. -
Page 14: Troubleshooting Information
Read this section thoroughly prior to calling technical component failure could cause the 830 to operate services. This will reduce the time needed to restore incorrectly. YELLOW JACKET® recognizes the your system to normal operation. Technical support importance of keeping your equipment operational... -
Page 15: Common Problems
Common Problems and Potential Solution Problem Possible Causes Possible Solutions • • Model 830 cannot pull auto- Service valves on hoses not properly Check valve seals and threads and replace if mobile A/C system into a installed on A/C system. needed. -
Page 16: Lcd Error Messages
LCD Error Messages and Potential Solution Error Possible Causes Possible Solutions Hi Pressure Limit • • Service valves on hoses closed. Open valves • • Schrader core on A/C system not Replace schrader core depressing • • Tank Empty No refrigerant in storage tank Refill storage tank using Mode 6, Tank Refill •... - Page 17 Model 830 Repair Parts List Part # Description Part # Description 95173 High Pressure Switch 27296 R-134a Auto Low Side Blue Hose (10ft) 38023 Vacuum Switch 27696 R-134a Auto High Side Red Hose (10ft) Capacitor 00849 R-134a Tank Vapor Blue Hose (30in) Relay 00853 R-134a Tank Liquid Red Hose (30in)
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Page 18: Warranty Information
769-8370 for instructions for service, repair, or return. Our automatic series (Models 39870, 39750, 39751, 39770, 39771, 39830, 39832, 39833, 39840, 39841, 39842, 39843) has a two year full parts and labor warranty, the semi– automatics (Models 39710, 39711, 39730, 39731, 39732, and 39733) and hand held ma- chines (Models 39702 and 39704) have a full one years parts and labor warranty.