Vmac RAPTAIR-MF D600007 Installation Manual
  1. Manuals
  2. Brands
  3. Vmac Manuals
  4. Air Compressor
  5. RAPTAIR-MF D600007
  6. Installation manual

Vmac RAPTAIR-MF D600007 Installation Manual

Multi-function air compressor
Hide thumbs Also See for RAPTAIR-MF D600007:
Table of Contents

Advertisement

Quick Links

COM P ACT. POW E RF UL.
R A P T A I R - MF MU L T I - F U N C T I O N
A I R C O MP R E S S O R
I N S T A L L A T I O N MA N U A L
S y s t e m D 6 0 0 0 0 7
w w w . v ma c a i r . c o m

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RAPTAIR-MF D600007 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Vmac RAPTAIR-MF D600007

Summary of Contents for Vmac RAPTAIR-MF D600007

  • Page 1 COM P ACT. POW E RF UL. R A P T A I R - MF MU L T I - F U N C T I O N A I R C O MP R E S S O R I N S T A L L A T I O N MA N U A L S y s t e m D 6 0 0 0 0 7 w w w .

  • Page 3: Table Of Contents

    Remote Start Wiring ............20 Cold Climate Option ............20 Completing the Installation ..........22 Before Operation Checklist ..........22 Accessory Products from VMAC ........23 Operating the RAPTAIR MF ..........24 Control System Features ........... 24 Control System Operation ..........25 Starting and Stopping the RAPTAIR MF ......
  • Page 4 Replacing Compressor Oil and Filter ........ 47 Replacing the Coalescing Filter ......... 49 Engine Maintenance ............52 Clearing Service Reminders ..........53 Troubleshooting ..............54 Warranty ................56 10.0 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 5: Installation And User's Manual

    Follow all safety precautions for mechanical work. If you have difficulty with the installation, contact VMAC. The VMAC warranty form is located at the back of this manual. This warranty form must be completed and mailed or faxed to VMAC at the time of installation for any subsequent warranty claim to be considered valid.

  • Page 6: General Information

    USER REFERENCE 1.2 Warranty Registration The VMAC warranty form is located at the back of this manual. This warranty form must be completed and mailed or faxed to VMAC at the time of installation for any subsequent warranty claim to be considered valid.

  • Page 7: Safety Messages

    VMAC will not be held responsible for any liability, injuries, loss or damage to individuals or to equipment as a result of the failure of any person to properly adhere to the procedures set out in this manual or standard safety practices. Safety should be your first consideration in performing service operations.

  • Page 8: Safety Precautions

    Proper service and repair are important to the safety of the service technician and the safe, reliable operation of the equipment. Always use genuine VMAC replacement parts; do not use any substitutes. The procedures described in this service manual are effective methods of service and repair.
  • Page 9 Never bypass or disable the temperature sensors • Never expose the tank or compressor to extreme heat • Ensure that the air entering the compressor is free of flammable vapors VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 10 Components and hoses under pressure could separate suddenly, fly out and cause serious injury or death. If equipped, the auxiliary air tank must be drained before servicing any components in the compressor system. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 11 Set the current control knob output to 0% and select the desired voltage before connecting jumper cables to the battery. Never attempt to jump-start a frozen battery. Never over-charge a battery. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 12: Specifications And Components

    1.5.1 Air compressor The VMAC air end is an oil flooded, rotary screw compressor driven by a serpentine belt through a 12V clutch. Compression occurs when inlet air (at normal atmospheric pressure) enters a chamber where it is trapped between the rotating rotor lobes. A lubricated pitch line provides sealing.
  • Page 13 Use the current control dial to limit the amount of current. • 36V: CV mode. Use the current control dial to limit the amount of current. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 14 Equipment connected to this must be capable of operating at the port speed of 2700 RPM. Shaft driven and high inertia loads may require special considerations; please contact VMAC Tech Support for details Due to the many types of equipment that can be connected to the SAE-A-port, the Raptair Multifunction Diesel Drive controller is not able to monitor the load or control the equipment.

  • Page 15: Installation Requirements

    A larger reservoir tank is recommended if possible to allow for longer and more frequent engine shutdown and less air pressure lag to the operator. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 16: Ventilation Requirements

    Maintain a minimum of 6” between the service panel and radiator to solid objects. Maintain a minimum of 2” to the other sides. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 17 Cool ambient air ducted to the cooler and installing an exhaust fan to remove hot air is recommended. Ensure exhaust from the diesel engine is routed in a way to prevent recirculation back into the unit. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 18: Installing The Raptair Mf

    Ensure PTO equipment falls within power guidelines at 2700 RPM and is rated to a minimum of 2700 RPM.  To install PTO equipment, remove the small service hatch on the exhaust-side panel. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 19 The supply line is 5/16" and the return line is 3/16"  Connect the fuel level sensor connector to the RAPTAIR MF harness. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 20 If extending the exhaust externally to the unit a suitable flex coupling or flex pipe must be used to prevent damage to the muffler and exhaust system of the unit. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 21: Electrical Connections

    The size may need to be increased for long distance routings between the two components to avoid excessive voltage drops. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 22: Welder Option Control Panel

    AC power prior to starting. Heaters should be run for 90 minutes prior to starting the system in cold conditions (time will vary depending on ambient temperature). VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 23 These settings can be adjusted. See Kubota engine manual for engine oil and fuel recommendations for cold climate operation. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 24: Completing The Installation

    Do a final inspection to make sure that all fasteners and connections are tight.  Ensure ground point is connected  Check that all hoses and wiring are secure and protected. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 25: Accessory Products From Vmac

    6.0 Accessory Products from VMAC To order parts, contact your nearest VMAC dealer or contact VMAC directly at 250.740.3200 or 1.800.738.8622. Have the system serial number, a description of the part and the quantity. The following accessories are also available from VMAC.

  • Page 26: Operating The Raptair Mf

    Operator Compressor Servicing reminders (200 and 400 hours)  Buzzer module to warn before engine start  LED beacon module to identify when the unit is able to restart  Hour meter VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 27: Control System Operation

    STARTING CLUTCH RUNNING UNLOAD delay reached UNLOAD STANDBY delay reached STANDBY ON/ENTER Button Pushed or Disable Auto Shutdown Delay Reached Figure 1 – Control System Flow Diagram VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 28 System State: WARMING The control system will wait until the engine and compressor temperatures are above 5°C/41°F before loading the compressor system and going to the RUNNING state. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 29 PTO switches are enabled and engine speed drops below 3200RPM. Once the engine speed increases RPM, the compressor will automatically re-engage the clutch. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 30 If the Delay To STANDBY timer has finished counting down, the system will go to STANDBY mode. If the Genset or PTO switch is activated, the control system will not go into STANDBY mode. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 31 10-second delay to blowdown all internal pressure from the system. After the stopping sequence has finished, the system will revert back to the READY state. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 32: Starting And Stopping The Raptair Mf

    However, this will directly turn off power to the control system, and the system will have to go through its system check before being able to be restarted. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 33: Display Box Messages

    DIAGNOSTICS/ READY USER SETUP SYSTEM ON request SETTINGS SERVICING SYSTEM RUNNING VIEW LOGGED ERRORS VIEW LOGGED MESSAGES VIEW LOGGED SERVICES Figure 2 – Display Box Flow Diagram VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 34 If no messages are present, both the READY and WARNING LEDs will be off. The SYSTEM READY menu will change between the following screens, SYSTEM READY, VMAC PH# 250 740 3200, VMAC WWW.VMACAIR.COM, HOUR METER xxxx.x Pressing ENTER will initiate the start sequence (see Control System Operation).
  • Page 35 The display box will return to the SYSTEM RUNNING menu after three minutes of no buttons being pressed by default. Pressing the ENTER button will initiate the stopping sequence (see Control System Operation) VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 36 UNLOAD DELAY is set to 5 minutes and STANDBY DELAY to 1 minute, it will take 6 minutes the RAPTAIR60 to go from RUNNING to STANDBY. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 37 Delay to keep the idle timer reset so the battery will charge. A 2 minute delay is typical for a RAPTAIR battery, 5 minutes or greater for additional batteries (ie. truck batteries). VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 38 Pressing ENTER on this screen will display CANCEL Pressing NEXT will show CONFIRM RESET? Pressing BACK will display CANCEL again Select the desired option and press the ENTER button VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 39: Automatic Shutdown And Restart

    ‘ERRORS DETECTED’ followed by the following list of errors. The user MUST scroll through ALL the displayed errors by pressing the NEXT button before the unit can re-try the start sequence. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 40 End of Errors End of errors screen. Pressing ENTER will try OK to Retry? to restart the system. ENGINE RPM Engine speed went below 2000RPM for 3 UNDERSPEED seconds. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 41 100 hour engine servicing required. See 100 HRS/ENG. OIL Section 8.6 ENGINE SERVICE 200 hour engine servicing required. See 200 HRS/OIL+FILT Section 8.6 ENGINE RESTART DUE TO LOW BATT VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 42: Adjusting System Parameters

    Once above Upper Battery Restart Threshold, stay running 1, 2, 5, 10, 15, 30 2 min Duration for duration to charge minutes battery VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 43: Cold Weather Operation

    The control system will go into WARMING mode, monitoring the engine temperature and compressor temperature. Once both temperatures have warmed to a preset level, the system will enter RUNNING mode and build to full system pressure. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 44: Routine Maintenance

    Figure 3 – Engine and Compressor maintenance check list Shut down the RAPTAIR-MF Diesel Drive Compressor, wait for 5 minutes. After 5 minutes discharge all air to ensure the system is fully depressurized. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 45: Compressor Servicing And Maintenance Schedule

    Every 400 hours or 12 months as shown on the Display Box • Perform items in the 200 hour / 6 month service and • Change coalescing filter VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 46: Checking And Adding Compressor Oil

    VMAC certified synthetic oil should be used. Failure to use this oil may result in damage to the compressor and may void the warranty. Contact your nearest VMAC dealer service kits. website www.vmacair.com to find a dealer location. 8.2 Checking and Adding Compressor Oil 8.2.1...

  • Page 47: Replacing The Air Filter

     Remove the filter element from the filter cover. Clean the inside of the cover with a clean, dry cloth. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 48  Remove the masking tape or cloth from the compressor air intake. The new VMAC filter is oval, make sure that the filter fits over the machined step on the intake housing. Do not use compressed air or perform any other tasks around the filter and cover until both are replaced.

  • Page 49: Replacing Compressor Oil And Filter

    Clean debris and dust from the area around the oil fill port of the air/oil separator manifold to prevent contamination. 4 liters of VMAC certified oil is required to fill the system.  Unscrew and remove the oil fill port cap. Use a funnel inserted into the port and pour in the required amount of VMAC oil.
  • Page 50 Check the gasket-sealing surface of the air/oil separator tank for contamination, old gasket material or damage. Make sure the new filter is a VMAC filter, part number 9200039. This oil filter is a high pressure oil filter, not an automotive oil filter, which will rupture under high pressure.

  • Page 51: Replacing The Coalescing Filter

    Follow all safety precautions. COALESCING F ILT ER Do not use a screwdriver punched into the side of the filter, as this practice can damage the scavenging tube and screen. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 52 Check the gasket-sealing surface of the manifold block for contamination, old gasket material or damage. Make sure the new filter is a VMAC filter, part # 3600079. This is a high-pressure filter. Use of other filters not rated to the required pressure may cause the filter to rupture.
  • Page 53 Never over-tighten the filter, as this may damage the seal or filter.  Check the oil level following the oil level checking procedure in Section 8.2.1. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 54: Engine Maintenance

    8.6.2 Adding Engine Oil  Oil can be added using an accordion funnel with the engine’s fill cap on the top of the engine. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 55: Clearing Service Reminders

    The system will only allow services to be logged when approaching the 200 hour or 400 hour service reminder time. The Display Box shows running time in (hours).(1/10 hour). VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 56: Troubleshooting

    Electrical testing should be performed according to the processes described in the troubleshooting charts and in conjunction with the manuals provided by VMAC. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 57 Incorrect start-up/ Observe start-up/ shutdown shutdown procedures procedures detailed in this manual. Objectionable noise Excessive gear wear Replace gearbox assembly level VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...

  • Page 58: Warranty

    Date Installed: 50 Hour Inspection Date: Performed by: Address: Parts replaced: or notes: 200 Hour or 6 month service Date: Performed by: Address: Parts replaced or notes: VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 59 600 Hour or 18 month service Date: Performed by: Address: Parts replaced or notes: 800 Hour or 24 month service Date: Performed by: Address: Parts replaced or notes: VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 60 Record #2 Date: Performed by: Part or Adjustment: Reason: Record #3 Date: Performed by: Part or Adjustment: Reason: Record #4 Date: Performed by: Part or Adjustment: Reason: VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 61 Record #6 Date: Performed by: Part or Adjustment: Reason: Record #7 Date: Performed by: Part or Adjustment: Reason: Record #8 Date: Performed by: Part or Adjustment: Reason: VMAC – Vehicle Mounted Air Compressors Toll Free: 1-800-738-8622 Local: 1-250-740-3200 Fax: 1-250-740-3201...
  • Page 62 This page intentionally left blank...
  • Page 63 Warranty Registration (Rapt 60 / MF) This form must be fully completed and returned to VMAC at the time of installation. Warranty may be void if this form is not received by VMAC within 30 days of installation. VMAC’s Warranty policy and registration can be viewed online at: www.vmacair.com/warranty...
  • Page 64 This page intentionally left blank...
  • Page 65 This page intentionally left blank...
  • Page 66 This page intentionally left blank...

Table of Contents