Vmac S700078 Installation Manual
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Vmac S700078 Installation Manual

Kybota v3600
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S Y S T E M S 7 0 0 0 7 8
K u b o t a V 3 6 0 0
V R 7 0 A i r C o mp r e s s o r
I n s t a l l a t i o n Ma n u a l
C # 0 0 1 1 2 6

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Summary of Contents for Vmac S700078

  • Page 1 S Y S T E M S 7 0 0 0 7 8 K u b o t a V 3 6 0 0 V R 7 0 A i r C o mp r e s s o r I n s t a l l a t i o n Ma n u a l C # 0 0 1 1 2 6...

  • Page 3: Table Of Contents

    4.1 Manifold and Filters ............27 4.2 Oil/Air Separator Tank ............28 4.3 Compressor and Brackets ..........29 4.4 Electrical Components ............30 4.5 Hoses, Tubing and Harness ..........31 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 4: Important Information

    Loctite is registered trademarks of Loctite Corporation Notice: Manuals and products are subject to change without notice Important Information The VMAC warranty form is located at the back of this manual or online at: http://vmacair.com/support/warranty/ This warranty form must be completed and mailed or faxed to VMAC at the time of installation for any subsequent warranty claim to be considered valid.
  • Page 5 F - JUNE G - JULY D - 2015 H - AUGUST E - 2016 I - SEPTEMBER J - OCTOBER K - NOVEMBER L - DECEMBER VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 6: Information

    Information is constantly changing with the addition of new models, assemblies and service techniques. If a discrepancy is noted in this service manual, contact VMAC prior to initiating or proceeding with service. Current information may clarify the matter. Any person with knowledge of such discrepancies who performs service and repair assumes all risks.

  • Page 7: Safety Messages

    VMAC will not be held responsible for any liability, injuries, loss or damage to individuals or to equipment as a result of the failure of any person to properly adhere to the procedures set out in this manual or standard safety practices. Safety should be your first consideration in performing service operations.
  • Page 8 Personal Hazards Follow all safe work practices. Wear the appropriate safety equipment. Do not breathe the compressor air. Vaporized oil is a respiratory hazard. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 9 Failure to regulate the air pressure could cause damage to the tool. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 10: System

    290°F (143°C) the system is switched off, draining the high pressure air and reducing the load on the engine. VMAC certified oil is used to lubricate the compressor and is the only approved lubricant. Any other oil will void the warranty. The oil/air separator tank removes most of the oil from the compressed air and the coalescing separating filter removes the remaining oil.
  • Page 11 Air Filter Oil Filter Coalescing Separator Filter Pressure Relief Valve Compressor Inlet Control Valve Solenoid Valve Thermostat Oil/Air Separator Tank Oil Fill/Dipstick Drain Valve Wiring Harness System Components VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 12: Auxiliary Air Tank

    1. The auxiliary air tank must be connected to the supply valve. 2. The air line MUST have a 60 psi minimum pressure check valve (VMAC P/N # A700187) installed to prevent blow back from the auxiliary air tank into the compressor system.

  • Page 13: Routine Maintenance

    The hours indicated are those displayed on the hour meter. Service should be performed at the lesser of the two intervals, whichever occurs first. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 14: Start-Up Procedure

    Every 1000 hours as displayed on the hour meter or 1 year which ever comes first • change coalescing filter VMAC certified oil must be used. Failure to use this special oil will result in damage to the compressor and will void the warranty 2.2 Start-up Procedure Read all the service procedures and safety warnings before operating the compressor.

  • Page 15: Shutdown Procedure

    2.3.1 Turn OFF the air equipment connected to the supply valve. 2.3.2 Close the supply valve. 2.3.3 Turn the compressor ON-OFF switch to the OFF position. 2.3.4 Shutdown the engine according to the equipment instructions. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 16: Check Oil Level In Oil/Air Separator Tank

    2.4.3 Insert the oil level dipstick and screw it all the way down, then unscrew and remove it. Oil Level Dipstick 2.4.4 Check the level mark the oil has reached on the oil level dipstick. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 17 2.4.5 Use a funnel inserted into the dipstick hole and pour in VMAC certified and approved synthetic oil. 2.4.6 Inspect the O-ring on the dipstick for abrasions or nicks. Replace the O-ring if damaged. Install the oil level dipstick and tighten it securely.

  • Page 18: Check Pressure Supply Valve

    2.5 Check pressure supply valve Follow all safety precautions. 2.5.1 Check that the ball valve rotates freely. 2.5.2 Visually inspect the ball valve for damage, cracks or damaged threads. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 19: Check Compressor For Damage

    2.7.3 Examine the hoses and air lines for cuts or cracks. 2.7.4 If any of the airlines or hoses show damage they should be replaced by an authorized VMAC Service Centre before operating the equipment. VMAC – Vehicle Mounted Air Compressors...

  • Page 20: Change Compressor Oil

    1-1/2 US Gallons (6 litres). After the oil has drained, close the valve. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 21: Change Compressor Oil Filter

    2.8.4 Clean debris and dust from the area around the oil level dipstick of the oil/air separator tank to prevent contamination. 5 litres of VMAC certified approved synthetic oil is required to fill the system (4 litres are required for servicing).
  • Page 22 2.9.3 Check the gasket-sealing surface of the manifold block for contamination, old gasket material or damage. Make sure the new filter is a VMAC filter, part number 9200039. This oil filter is a high pressure oil filter, not an automotive oil filter, which will rupture under high pressure.

  • Page 23: Change Compressor Air Filter

    If a solvent has been used rinse the cover thoroughly with water and dry it before installing the cover. Fire in the compressor can cause a thermal event. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 24 Filter Retainer 2.10.5 Remove the masking tape or cloth from the compressor air intake. The new VMAC filter is oval make sure that the filter fits over the machined step on the intake housing. 2.10.6 Place the filter cover over the air filter and secure it with the cover nut.

  • Page 25: Change Coalescing Filter

    Loctite blue and install it into the manifold block. 2.11.1 Check the gasket-sealing surface of the manifold block for contamination, old gasket material or damage. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 26: Electrical

    Make sure the new filter is a VMAC filter, part # 3600079. This is a high pressure filter. Use of other filters not rated to the required pressure may cause the filter to rupture. 2.11.2 Apply a thin coating of compressor oil to the coalescing filter sealing gasket and coat the end of the threaded nipple, as there is also a O-ring inside the coalescing filter.

  • Page 27: System Diagnosis

    When performing problem diagnostics, do not use test practices that are potentially harmful to the people involved, or the equipment. Electrical testing should be performed according to the processes described in the troubleshooting charts. VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 28 Air use rate too high Check min. pressure check valve operation and replace if necessary Objectionable noise Excessive gear wear Replace gearbox assembly level VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 29: Illustrated Parts Lists

    Bracket, Manifold 1510003 Bolt, HHCS NC G8 PL, 5/16 X 1 1570058 Washer, Split Lock, 5/16 9300089 Fitting Modified 5830132 O-Ring, Viton, #8 ORB 5830133 O-Ring, Viton, #12 VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 30: Oil/Air Separator Tank

    FTG, 90, #12MORB-#12MJIC, VITON 9300090 Assembly, Dipstick, Compressor Oil 3550691 Assembly, Thermostat 290F 3600175 Valve, Oil Drain 3600054 Valve, Safety, 200 PSI 9300076 Weldment, Tank, Aluminum 9300056 Assembly, Cooler VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 31: Compressor And Brackets

    O-ring, Viton, 3 1/8 ID x 1/8 P170023 Compressor, S700066 1520573 Bolt, HHCS, M8-1.25 X 20, G10.9 PL 1570058 Washer, Split Lock, 5/16 1200559 Bracket, Compressor Brace VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 32: Electrical Components

    4.4 Electrical Components Wiring Harness, Solenoid and Connectors Item Part # Description 5000020 Connector straight 1/8NPT - 1/4Poly 4800679 Solenoid Valve with fittings 3550811 Harness with Connectors VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...

  • Page 33: Hoses, Tubing And Harness

    Tube 1/4 outside diameter - system pressure (black) - manifold to inlet control valve 3550811 Harness with Connectors 4800527 Discharge valve assembly A700187 60 PSI min. pressure check valve kit VMAC – Vehicle Mounted Air Compressors Toll Free: 1-888-241-2289 Local: 250-740-3200 Fax: 1-250-740-3201...
  • Page 34 VMAC Product Warranty Registration This form must be fully completed and returned to VMAC at the time of installation. Warranty will be void if this form is not received by VMAC within 30 days of installation. VMAC Dealer Information Company Name: ______________________________________...

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