HAWEKA RPV1300 Operating Instructions Manual

Runout measurement device

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Operating Instructions

Runout Measurement Device
Runout measurement device for heavy vehicle tyres
HAWEKA AG • Kokenhorststraße 4 • D-30938 Burgwedel • Phone +49 5139 8996-0 •
Fax +49 5139 8996-222 • www.haweka.com • info@haweka.com
GEB 001 128

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Summary of Contents for HAWEKA RPV1300

  • Page 1: Operating Instructions

    Operating Instructions Runout Measurement Device Runout measurement device for heavy vehicle tyres HAWEKA AG • Kokenhorststraße 4 • D-30938 Burgwedel • Phone +49 5139 8996-0 • Fax +49 5139 8996-222 • www.haweka.com • info@haweka.com GEB 001 128...
  • Page 3: Table Of Contents

    Description of the area of application: ................8 Technical Data ......................9 PC system requirements for RPV1300 ................ 9 Equipment provided ..................10 Parts list for standard version RPV1300 ..............10 Commissioning ....................11 Mounting the laser tripods ..................11 Installing the software in Windows ................12 Installing the laser driver ....................
  • Page 4 RPV1300 UNOUT EASUREMENT EVICE 10 Servicing ......................30 11 Error description ....................30 12 Appendix ......................31 12.1 Measurement log for individual wheel ................ 31 12.2 Measurement log for overview ................... 32 13 EC Declaration of Conformity ................33 HAWEKA AG Kokenhorststr.
  • Page 5: General Safety Instructions

    EVICE 1 General Safety Instructions 1.1 Operator’s duty of care The runout measurement device RPV1300 has been designed and built after thorough selection of applicable harmonised standards. It therefore corresponds to the current state of the art and offers the highest degree of safety during operation.
  • Page 6: Basic Safety Precautions

    RPV1300 UNOUT EASUREMENT EVICE 1.2 Basic safety precautions The runout measurement device may only be used by accordingly qualified and authorised personnel who are familiar with these operating instructions and can work in accordance with these instructions! Prior to each use of the device it has to be checked for visible damage...
  • Page 7: Product Description

    RPV1300 UNOUT EASUREMENT EVICE 2 Product Description Runout Measurement Device RPV1300 Item No. 900 008 214 (standard) Technical modifications reserved. Version 1.3 Images: HAWEKA AG / D-30938 Burgwedel Reproduction in any form is not permitted. RPV1300 Operating Instructions...
  • Page 8: Authorised Intended Use

    The runout of the individual wheel is also tested and – if necessary – optimised to be able to make a statement about this value. The laser sensors of the runout measurement device RPV1300 measure the rim on both sides, in the area of the hump (tyre seating on the rim) and the tyre over the tread lugs and evaluates it using the program.
  • Page 9: Technical Data

    Laser class 2 -> DIN EN 60825-1 Sampling rate 130 Hz Protection rating IP 54 Temperature range 0 °C - +50 °C 2.4 PC system requirements for RPV1300 Required operating system: Windows XP, Windows 7, 8.1, 10 Minimum hardware requirements: Processor: Pentium IV –...
  • Page 10: Equipment Provided

    RPV1300 UNOUT EASUREMENT EVICE 3 Equipment provided 3.1 Parts list for standard version RPV1300 Laser sensors including telescopic tube Item no. 900e008 334 Laser sensor including support tube Item no. 900e008 335 Tripods Item no. 900e008 340 Tripod heads including tube 1 4-port USB hub 2.0 hub...
  • Page 11: Commissioning

    The following tasks are required for first use of the runout measurement device: Mounting the laser tripods Installing the software in Windows Setting up the RPV1300 software. 4.1 Mounting the laser tripods 1 tripod for tyre measurement: Insert the laser sensor incl. support tube into the tripod and screw in.
  • Page 12: Installing The Software In Windows

    (Fig. 5) • When the installation procedure has completed, the RPV1300 software and the driver for the laser sensors have been installed on the computer. • Remove the USB-Stick from the PC after installation. (Fig. 5) 4.3 Installing the laser driver...
  • Page 13: The Rpv1300 Program

    5.1 Setting up the software • Start the program. Click on the RPV1300 icon on the desktop or in Windows select: START - ALL PROGRAMS - HAWEKA – RPV1300 / RPV1300. (Fig. 9) After program start select the option “Settings” for the first basic setting.
  • Page 14: Customer Data

    RPV1300 UNOUT EASUREMENT EVICE Overview of the program settings page Information bar 5.1.3 5.1.4 5.1.5 5.1.1 5.1.6 5.1.7 5.1.8 5.1.9 5.1.10 5.1.2 Cancel/Back (Fig. 10) 5.1.1 Customer data: Enter your company name on the applicable lines so that the name can be included and printed on the measurement protocol.
  • Page 15: Interface For Laser Sensor

    RPV1300 UNOUT EASUREMENT EVICE 5.1.3 Interface for laser sensor: After successful installation, new virtual COM interfaces are added to the system, depending on the number of connected laser sensors. The entry with the new COM interface can be verified in Windows device manager.
  • Page 16: Laser Symbol Information

    RPV1300 UNOUT EASUREMENT EVICE 5.1.4 Laser symbol information: During the entire program execution the connection to the laser sensors and the measurement procedures is verified and displayed at the top right. (Fig. 14) (Fig. 14) Description of symbols: Display is grey. The laser sensor is not connected to the (Fig.
  • Page 17: Data Directory

    RPV1300 UNOUT EASUREMENT EVICE 5.1.6 Data directory All vehicle measurements are saved in a log file. The preset file path is: My_Documents\UserName\AppData\Haweka\ RPV1300\Database\ (Fig. 23) (Fig. 23) To change the file location, click on “Folder”: To reset the default path, click on “Reset”: 5.1.7 Password...
  • Page 18: Preparing For Measurement Recording

    RPV1300 UNOUT EASUREMENT EVICE 6 Preparing for measurement recording Different preconditions have to be met on the vehicle wheel for correct measurement. • Drive the tyre for approx. 15 min. to warm it up and prevent flat spots • Check that the vehicle has rims and tires of the same size •...
  • Page 19: Setup Of Measuring Device On Vehicle Wheel

    RPV1300 UNOUT EASUREMENT EVICE 6.1.1 Setup of measuring device on vehicle wheel Depending on the version, 2 or 3 sensors are placed at the vehicle wheel. The positions of the laser sensors on the wheel are determined to create a distance (A) between sensor and measuring point in the range of 80 to 120 mm.
  • Page 20: Measurement Recording

    7.1 Entering vehicle, wheel and rim data in the program At least two laser sensors are connected to the PC and the PC is switched on. The program rpv1300 is running and is set to the start page. • Click on “Start measurement”.
  • Page 21: Selecting The Wheel To Be Measured

    RPV1300 UNOUT EASUREMENT EVICE Measurement recording 7.2 Selecting the wheel to be measured Depending on the number of previously entered tyres and the rim data a selection of the wheels to be measured is now available. (Fig. 36) The circle symbol on each vehicle wheel indicates the current status.
  • Page 22: Assigning The Laser Sensors

    RPV1300 UNOUT EASUREMENT EVICE Measurement recording 7.3 Assigning the laser sensors After selecting the wheel for measuring click Next to go to the next program page (Fig. 42). The positions of the individual laser sensors have to be assigned to the program.
  • Page 23 RPV1300 UNOUT EASUREMENT EVICE If a distance warning appears while assigning the laser sensors, adjust the distance to rim or tyre and repeat the process. (Fig. 46) (Fig. 46) approx. 50 mm The exact position has to be determined because the position of the laser sensor for the tyre tread can be at any point outside the wheel centre.
  • Page 24: Markings On The Wheel

    RPV1300 UNOUT EASUREMENT EVICE Measurement recording 7.4 Markings on the wheel Before starting the measurement you should always apply markings to wheel and rim. (e.g. using chalk). • The first marking is the starting point on the 1 tread lug.
  • Page 25: Start Wheel Measurement

    RPV1300 UNOUT EASUREMENT EVICE Measurement recording 7.6 Start wheel measurement When:  all wheel data have been entered,  the laser sensors have been positioned correctly and assigned to the program, (Fig. 52)  the wheel to be measured has been marked on rim and tyre ...
  • Page 26: Error During Wheel Measurement

    RPV1300 UNOUT EASUREMENT EVICE Measurement recording 7.7 Error during wheel measurement • Shifting of the laser sensors on the wheel If the message - Measuring value error on the first tread lug! - appears during measurement, the program has detected an inaccuracy to the control point from the first tread lug.
  • Page 27: Control Measurement After Matching

    RPV1300 UNOUT EASUREMENT EVICE 8 Control measurement after matching 8.1 Control measurement When the runout on the wheel has been corrected by the matching procedure the program can be used to carry out a corrective measurement for this wheel. For this, the measuring device has to be aligned on the corrected wheel.
  • Page 28: Show Log

    RPV1300 UNOUT EASUREMENT EVICE Control measurement After the measurement the program automatically changes to the result with the circle diagram. The individual results are displayed under the heading Evaluation ( Fig. 62 • Click on “Next”. (Fig. 62) This completes measuring of the individual wheel and...
  • Page 29 RPV1300 UNOUT EASUREMENT EVICE A list of all saved measurement sessions with a preview is displayed when selecting “Show log”. (Fig. 65) When the dataset for a measurement session has been saved further measurements can later be carried out on this vehicle.
  • Page 30: Servicing

    RPV1300 UNOUT EASUREMENT EVICE 10 Servicing To ensure flawless measuring on tyre and rim the laser sensors have to be kept free from dirt at all times. The measuring device must be used and maintained with great care at all times.
  • Page 31: Appendix

    RPV1300 UNOUT EASUREMENT EVICE 12 Appendix 12.1 Measurement log for individual wheel RPV1300 Operating Instructions...
  • Page 32: Measurement Log For Overview

    RPV1300 UNOUT EASUREMENT EVICE 12.2 Measurement log for overview RPV1300 Operating Instructions...
  • Page 33: Ec Declaration Of Conformity

    RPV1300 UNOUT EASUREMENT EVICE 13 EC Declaration of Conformity HAWEKA AG The manufacturer: Kokenhorststraße 4 D-30938 Burgwedel hereby declares that the system described in Runout measurement device for heavy vehicle the following: tyres of utility vehicles Type: RPV 1300 conforms to the following guidelines and...
  • Page 34 RPV1300 UNOUT EASUREMENT EVICE RPV1300 Operating Instructions...
  • Page 36: Haweka Ag

    HAWEKA AG Kokenhorststr. 4  30938 Burgwedel  +49 (0)5139-8996-0  +49 (0)5139-8996-222 www.haweka.com  Info@haweka.com...

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