APRILIA RSV mile Use & Maintenance Book
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APRILIA RSV mile Use & Maintenance Book

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  • Page 1 8104560...

  • Page 2: Foreword

    For tests and repairs not expressly descri- Reprint: bed in this manual, to purchase aprilia ge- nuine spare parts, accessories, and other products, and for help with specific pro- blems, please contact your Local aprilia Dealer or service center.

  • Page 3: Safety Warnings

    quantities of cool, clear water and immedia- SAFETY WARNINGS GENERAL SAFETY RULES tely seek professional medical assistance. The following precautionary warnings are CARBON MONOXIDE used throughout this manual in order to If it is necessary to run the engine in order convey the following messages: to carry out maintenance operation, make Gasoline is extremely flammable and be-...

  • Page 4: Brake Fluid

    BRAKE FLUID mediately and immediately seek profes- BATTERY HYDROGEN GAS AND ELECTROLYTE sional medical assistance. Should you accidentally splash clutch fluid into your eyes, flush with a large quantity of cool, Brake fluid is extremely poisonous. Do clear water and immediately seek profes- The battery gives off noxious and explo- not ever allow brake fluid to be ingested sional medical assistance.

  • Page 5: Warnings - Precautions - General Advice

    To Warranty claims should be directed to: b) The use of the vehicle after such device contact NHTSA, you may either call the or element of design has been removed aprilia USA Inc.

  • Page 6: Vehicle Identification Number (V.i.n.) (Frame Number)

    If any of the following symptoms are ob- head of the frame. served, immediately have your vehicle ins- pected and repaired by your Local aprilia Dealer. Symptoms: – Difficult starting or stalling after starting.
  • Page 7 " DIGIT MEANING 1) Manufacturer’s identification alphanu- meric code. 2) Vehicle type. 3) Model. 4) Country for which the vehicle is inten- ded. 5) #= Check digit number. 6) Model year. 7) Assembling factory designation FOR STATE OF CALIFORNIA ONLY: FOR STATE OF CALIFORNIA ONLY: (N = NOALE-VE- , S = SCORZÉ...

  • Page 8: Position Of The Warning Adhesive Labels

    POSITION OF THE WARNING ADHESIVE LABELS use and maintenance RSV mille RSV mille R...

  • Page 9: Warning Adhesive Labels Chart

    WARNING ADHESIVE LABELS CHART Ref. Description Ref. Description NOT PROVIDED FOR 49 STATES. FOR STATE OF CALIFORNIA ONLY. Follow ž use and maintenance RSV mille RSV mille R...
  • Page 10 Follow ž Ref. Description Ref. Description FOR STATE OF CALIFORNIA ONLY. Follow ž use and maintenance RSV mille RSV mille R...
  • Page 11 Follow ž Ref. Description FOR STATE OF CALIFORNIA ONLY. Muffler stamping. use and maintenance RSV mille RSV mille R...

  • Page 12: Position Of The Warning Adhesive Labels

    " POSITION OF THE WARNING ADHESIVE LABELS use and maintenance RSV mille RSV mille R...

  • Page 13: Warning Adhesive Labels Chart

    " WARNING ADHESIVE LABELS CHART Ref. Description Ref. Description NOT PROVIDED FOR 49 STATES. FOR STATE OF CALIFORNIA ONLY. Follow ž use and maintenance RSV mille RSV mille R...
  • Page 14 Follow ž Ref. Description Ref. Description FOR STATE OF CALIFORNIA ONLY. Follow ž use and maintenance RSV mille RSV mille R...
  • Page 15 Follow ž Ref. Description FOR STATE OF CALIFORNIA ONLY. Muffler stamping. use and maintenance RSV mille RSV mille R...

  • Page 16: California Evaporative Emission System

    24) One way valve 25) Warm air inlet (from one way valve) 26) Warm air inlet (to carbon canister) NOTE In case of malfunction of the fuel system, contact your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...

  • Page 17: California Evaporative Emission System

    24) One way valve 25) Warm air inlet (from one way valve) 26) Warm air inlet (to carbon canister) NOTE In case of malfunction of the fuel system, contact your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...

  • Page 18: Aprilia S.p.a. - Emission Control System Warranty Statement

    – You are responsible for presenting your meet the State's stringent anti-smog stan- motorcycle to an aprilia dealer as soon as dards. aprilia must warrant the emission a problem exists. The warranty repairs...

  • Page 19: Aprilia S.p.a. - Limited Warranty

    United authorized aprilia dealer is not reason- aprilia s.p.a., Via G. Galilei, 1, 30033 Noa- States of America in compliance with ably available, a part is not available le (VE) Italy (hereinafter “aprilia”) warrants...
  • Page 20 PRESS EMISSION CONTROL SY- ment or by any individual. The warranty A. The liability of aprilia under this Emis- STEM WARRANTY TERMS STATED period begins on the date the motorcy- sion Control System Warranty is limited IN THIS WARRANTY.

  • Page 21: General Instructions

    52 (LUGGAGE RACK and are to be supplied to the Local aprilia GENERAL INSTRUCTIONS Dealer as reference data for the purchase FASTENINGS ★ The operations preceded by this of spare parts or specific accessories of Failure to heed these warnings may symbol must be repeated also on the model you have acquired.

  • Page 22: Table Of Contents

    RIDING .............. 77 INSTALLING THE BATTERY ......136 EMISSION SYSTEM " ........17 RUNNING-IN ............. 80 ADJUSTING aprilia s.p.a. - EMISSION CONTROL SYSTEM STOPPING ............81 THE HEADLIGHT BEAM VERTICALLY ..137 WARRANTY STATEMENT ........ 18 PARKING ............82 ADJUSTING aprilia s.p.a.
  • Page 23 safe drive...

  • Page 24: Basic Safety Rules

    BASIC SAFETY RULES The instructions given below cover normal operation of your vehicle and must be ca- refully observed. By following these rules you will enhance your own safety and the safety of those around you. You will also maximize the life and utility of your vehicle. Two wheeled vehicles obviously do not provide some of the protection provided by automobiles, therefore it is essential that...
  • Page 25 Observe all rules of the road. Particularly Avoid obstacles that could damage the Always ride with both hands on the hand- pay attention to all warning, regulatory and vehicle or make you lose control. lebars and feet on the footrests. informational signs.
  • Page 26 If the throttle sticks open, it may cause a collision with another vehicle, or an upset. Your aprilia dealer is ready and able to In the event of a throttle sticking emer- help you with any safety problems that you...
  • Page 27 This vehicle was not designed to be equip- the risk of accident, and therefore of se- nal parts, and use only original aprilia or ped with a sidecar or to be used to tow trai- rious injury or even death.
  • Page 28 Never race other vehicles with your vehi- Always ride at the appropriate speed and Gradually open and close the throttle, to cle. avoid unnecessary hard acceleration. This avoid spinning or skidding the rear wheel. not only is safer, but also reduces fuel Brake with both the front and rear brakes.

  • Page 29: Clothing

    Always observe posted and statutory spe- CLOTHING Inevitably, the driver will look right at you, ed limits, but do not assume that you can and yet swear that they did not see you Before riding your vehicle, ensure that ride as fast as the speed limit under all before they turned directly into your path.

  • Page 30: Accessories

    Avoid using accessories that hamper ac- The owner of the vehicle is responsible for cessories not to work. Use only aprilia ge- cess to the controls, since this can prolong the choice, installation and use of any ac- nuine accessories.
  • Page 31 Do not hang anything from your vehicle This makes it more likely that the front whe- Never carry loosely packaged items, handlebars, fenders, or forks, because this el will come up off the ground, especially make sure that everything that you carry will upset the handling of your vehicle, and on acceleration.

  • Page 32: Arrangement Of The Main Elements

    ARRANGEMENT OF THE MAIN ELEMENTS 1) Left fairing 7) Engine oil filter 13) Passenger left footrest 17) Side stand 2) Non-adjustable steer ing 8) Left side cover (retractable) 18) Shift lever damper (or adjustable stee- 9) Rider saddle 14) Drive chain 19) Engine oil tank ring damper ! $) 10) Battery...
  • Page 33 1) Passenger right footrest ver) 13) Right rear-view mirror 19) Lower fairing (retractable) 6) Passenger grab strap 14) Front brake reservoir 20) Rear brake master cylinder 2) Carbon canister (for state of 7) Electronic unit 15) Secondary fuse carrier 21) Rear brake pedal California only) 8) Right side cover (15 A)

  • Page 34: Arrangement Of The Main Elements

    " ARRANGEMENT OF THE MAIN ELEMENTS 1) Left fairing 8) Left side cover 14) Rear fork 19) Engine oil tank 2) Engine oil tank cap 9) Rider saddle 15) Rider left footrest 20) Engine oil level 3) Adjustable steering damper 10) Battery (spring equipped, always 4) Headlight...
  • Page 35 1) Carbon canister (for state of 6) Right side cover 13) Secondary fuse carrier 18) Rear brake master cylinder California only) (15 A) 7) Fuel tank 19) Rear brake pedal 2) Rear light 14) Horn 8) Coolant filler cap 20) Rider right footrest 3) Glove/tool kit compartment 15) Expansion tank (spring equipped, always...

  • Page 36: Arrangement Of The Instruments/Controls

    ARRANGEMENT OF THE INSTRUMENTS/CONTROLS 9 10 1 1 12 r p m X 1 0 0 0 VEGLIA BORLETTI 1) Electrical controls on the left side of the handlebar, see p. 46 5) Front brake lever (CONTROLS AT THE LEFT HAND GRIP) 6) Throttle grip 2) Cold start lever ( 7) Electrical controls on the right side of the handlebar, see...

  • Page 37: Instruments And Indicators

    INSTRUMENTS AND INDICATORS 1) Green direction indicator warning light ( 7) Right multifunction digital display (coolant temperature - 2) Blue high beam warning light ( clock - battery voltage - chronometer - diagnostic) 3) Tachometer 8) Red engine oil pressure warning light LED ( 4) Programmable red line warning light LED ( max ) 9) Green neutral indicator warning light ( 5) Amber low fuel warning light (...

  • Page 38: Instruments And Indicators Table

    In this case, immediately stop the engine and aprilia Dealer contact your Local . Failure to heed this warning can lead to engine seizure, upset, and serious injury or even death.
  • Page 39 ” is displayed during the normal running of the engine, this means that the electronic unit has detected an anomaly. In many cases, the en- aprilia Dealer gine keeps running with reduced performance; immediately contact your Local use and maintenance RSV mille...

  • Page 40: Multifunction Computer

    MULTIFUNCTION COMPUTER play. When this occurs contact your Lo- – the instantaneous, maximum and avera- cal aprilia Dealer, who will carry out the ge speed function is set in “MPH”; When the ignition key (1) is rotated to posi- operations indicated in the regular ser- –...
  • Page 41 V max km/h V max km/h V max km/h Press the push button B until, after ◆ ◆ Resetting “trip 1” (10): with the odometer To display the average speed (16) and the about 5 seconds, all the symbols (12) on set on the instantaneous speed function, second odometer “trip 2”...
  • Page 42 NOTE SETTING THE RED LINE THRESHOLD To set: It is not possible to set the red li- (WITH ENGINE OFF ONLY) ne at values lower than 2,000 rpm or hi- Press the push button D, release it and ◆ gher than 12,000 rpm. When the maximum rpm set is excee- press it again within 3 seconds.
  • Page 43 °C (Celsius degree) STANDARD SETTING: may be a failure of the electric circuit. In and digital clock COOLANT TEMPERATURE this case, contact your Local aprilia De- AND DIGITAL CLOCK aler. The coolant temperature value (8) is Thermometer range on the display: shown in the upper part of the right display.
  • Page 44 DIAG SERVICE V BATT DIAG SERVICE V BATT 21 22 SETTING THE HOUR SETTING THE MINUTES SETTING °C (Celsius degree) OR °F (Fahrenheit degree) When the push button E is pressed for When the push button E is pressed for ◆...
  • Page 45 B and the “LAP” push but- “LAP” push button (6). formance levels; immediately contact ton (6) at the same time for 2 seconds. your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...

  • Page 46: Controls

    3) DIMMER SWITCH ( – The dimmer switch has two positions: – push DOWN, low beam “ ” position; – push UP, high beam “ ” position. When the button is in the DOWN position indicated by the “ ”, the parking lights, dashboard light and low beam are illu- minated.

  • Page 47: Controls At The Right Hand Grip

    When, for emergency, the vehicle has come to rest after when the throttle grip is released. Contact your Local aprilia stopping the engine with the engine stop switch, turn the ig- Dealer for repairs.

  • Page 48: Ignition Switch

    Position Function removal The steering is It is locked. possible to " It is neither remove the possible to key. (LOCK) start the Steering engine, nor to lock switch on the lights. Neither the It is engine, nor the possible to IGNITION SWITCH lights can be remove the...

  • Page 49: Steering Lock

    ◆ STEERING LOCK Press the key (2) and turn it counter- OPERATION clockwise (leftwards), steer the handle- To leave the parking lights on: bar slowly until the key (2) reaches posi- ◆ Lock the steering, see beside () without " tion “...

  • Page 50: Auxiliary Equipment

    AUXILIARY EQUIPMENT To lock the saddle (2), proceed as fol- lows: ◆ Introduce its front part under the passen- ger grab strap (3). ◆ Position the saddle and press it, making the lock snap. Before leaving, make sure that the sad- dle (2) is properly locked.

  • Page 51: Unlocking/Locking The Glove/Tool Kit Compartment Cover

    UNLOCKING/LOCKING THE A useful compartment is available under To lock the glove/tool kit compartment GLOVE/TOOL KIT COMPARTMENT the glove/tool kit compartment cover; to cover (2): COVER reach it, it is sufficient to release and re- ◆ Introduce the lower front projections in move the flap (3).

  • Page 52: Glove/Tool Kit Compartment

    GLOVE/TOOL KIT COMPARTMENT LUGGAGE RACK FASTENINGS To reach the glove/tool kit compart- ment, proceed as follows: Never carry passengers, luggage or ◆ Remove the passenger seat -see p. 50 " parcels with model. (UNLOCKING/LOCKING THE PASSEN- Any mention in this manual of passen- GER SADDLE) - or the glove/tool kit ger, luggage or parcels referres only to c o m p a r t m e n t c o v e r - s e e p .

  • Page 53: Special Tools

    SPECIAL TOOLS Special tools are needed to perform some specific operations on your vehicle. These tools are available from your Local aprilia Dealer. LICENSE PLATE HOLDER EXTENSION Tool...

  • Page 54: Main Components

    MAIN COMPONENTS Gasoline is poisonous and carcinoge- FUEL nic and contains chemical substances that cause birth defects and other re- productive problems. If gasoline should Gasoline is extremely flammable and in be accidentally spilled on the skin or some conditions can become explosi- clothes, immediately wash it off with soap and water and change clothes.
  • Page 55 ◆ Lift the little cover (1). When you finish the refueling operation: ◆ Insert the key (2) in the cap lock (3). ◆ Make sure that the fuel filler cap (4) is Turn the key (2) clockwise, pull it and properly closed.

  • Page 56: Lubricants

    Use high-quality 15W – 50 oil, In case of oil leakage do not ride your see p. 153 (LUBRICANT CHART). vehicle. Before using the vehicle, have it repaired by your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...

  • Page 57: Brakes

    WEAR). Have your brakes serviced by brakes and two separate brake systems. fect functioning of your brake system, your Local aprilia Dealer. The front brake system is equipped with two or if the normal pre-ride checks indicate discs, one on the right and one on the left side any discrepancy, contact your Local of the front wheel.

  • Page 58: Disc Brakes

    CHECKING THE SYSTEM kind of competition. NOTE Carry out these checks only on a Have your Local aprilia Dealer check the firm, flat surface such as a concrete garage levels of the brake fluid in the reservoirs floor. ◆...
  • Page 59 (rightwards). If not, brake fluid will way, have your vehicle serviced by your spill from the reservoir. Local aprilia Dealer. It may be necessary to have your dealer ◆ Ensure that the handlebar is rotated as far Do not fill the reservoir to “MAX”...

  • Page 60: Rear Brake

    REAR BRAKE If the fluid does not reach the “MIN” mark: CHECKING THE SYSTEM Do not operate the rear brake pedal with When the disc pads wear out, the level the reservoir filler cap (2) removed. This NOTE Carry out these checks only on a of the fluid decreases progressively to will cause brake fluid to squirt out and firm, flat surface such as a concrete garage...
  • Page 61 Local aprilia Dealer. It may be necessary to have your dealer Do not fill the reservoir to “MAX” with bleed the system, or there may be some worn pads;...

  • Page 62: Clutch

    CLUTCH CHILDREN. DISPOSE OF USED CLUTCH FLUID Have your Local aprilia Dealer check PROPERLY. SEE THE GENERAL WAR- the clutch conditions every 4,650 mi Do not ride your vehicle with worn or NINGS AT p. 4 (CLUTCH FLUID). (7,500 km).
  • Page 63 Remove the gasket (3). any way, have your vehicle serviced by Do not operate the clutch lever and do your Local aprilia Dealer. not rotate the handlebar from right- It may be necessary to have your dealer wards position with reservoir filler cap...

  • Page 64: Adjusting The Clutch Lever

    (6) until the desi- NOTE If it is necessary to further adjust red number is positioned in correspon- the shift lever, contact your Local aprilia dence with the reference arrow. Dealer. use and maintenance RSV mille...

  • Page 65: Adjustingthe Rear Brake Pedal

    ADJUSTING If you wish to adjust the clearance of the caution is not observed, the brake will THE REAR BRAKE PEDAL rear brake lever (4): remain slightly applied, with subse- ◆ quent brake overheating and wear of Remove the lower fairing, see p. 119 The rear brake pedal (1) is adjusted to fit pads and discs.

  • Page 66: Coolant

    Have the coolant changed by your Local The coolant is made up of 50% water and burns. aprilia Dealer every 2 years. 50% antifreeze. This mixture is ideal for most running tem- peratures and ensures good protection...
  • Page 67 Have any damage or discrepancy repaired cap with a clean cloth. Prevent any foreign dentally, induce vomiting, rinse mouth by your Local aprilia Dealer. Do not at- material from getting into the expansion tank, with water, and immediately seek profes- tempt to repair the cooling system your- this could lead to serious engine damage.

  • Page 68: Tires

    DATA), or that have been specifically inflation pressure at room temperature to slow you to a stop. Non-compliance approved by aprilia for this vehicle. after the first 600 mi (1,000 km) and the- with these instructions may cause acci- reafter every 4,650 mi (7,500 km), see dents with consequent risk of injuries p.

  • Page 69: Automatic Lights On

    (1) for both the front and the rear tires is fective exhaust system components. See 0.12 in (3 mm). your Local aprilia Dealer. Tampering with the exhaust system not only makes your vehicle loud, it will reduce its performance and shorten its life.

  • Page 70: Instructions For Use

    INSTRUCTIONS FOR USE GETTING ON AND OFF THE VEHICLE The instructions below must be followed Never apply the load of the rider or pas- carefully in order to avoid any injury, or da- senger’s weight onto the side stand. mage to the vehicle, which can be caused Never allow the rider or passenger’s weight if the rider or the passenger fall from the to bear on the side stand.
  • Page 71 ◆ GETTING ON THE VEHICLE With the left shoe heel, push the side stand lever and extend it completely. ◆ Grip the handlebar firmly and get on the vehicle without allowing your weight to NOTE If it is impossible for you to place load the side stand.

  • Page 72: Preliminary Checking Operations

    Do not hesitate to consult your Local lease the throttle grip, that it automatically re- tact your Local aprilia Dealer aprilia Dealer in case there is something turn to the idle position. you do not understand about the functio- This double cable arrangement enhances sa-...

  • Page 73: Preliminary Checking Operations Chart

    PRELIMINARY CHECKING OPERATIONS CHART Component Check Page Front and rear disc Check brake operation, lever and pedal play, fluid levels. Check the pads for excessive 4 (BRAKE FLUID), 57 (BRAKES), brakes wear, check the discs for condition. If the discs are unduly scored or show signs of heat dis- 58 (DISC BRAKES), 58 (FRONT coloration, do not ride the vehicle.

  • Page 74: Starting

    you first sit on it. (ON) (ON) ◆ Sit astride the vehicle, see p. 70 (GET- TING ON AND OFF THE VEHICLE). 9 10 1 1 12 Ensure that the side stand is correctly (DOWN) (DOWN) stowed. (ON) (ON) ◆ Ensure that the dimmer switch (1) is in the DIAG SERVICE...
  • Page 75 (mi or km) position when the throttle grip is re- and of the coolant temperature [°C (Celsius ◆ leased. Contact your Local aprilia Dea- Press the starter button “ ” (16) to start degree) or °F (Fahrenheit degree)], the red ler for repairs.
  • Page 76 In many cases, the tact your Local aprilia Dealer. engine keeps running with reduced per- If the engine does not start: Failure to heed this warning can lead to formance levels;...

  • Page 77: Riding

    RIDING NOTE Before riding away, carefully read If you carry a passenger, instruct When the vehicle is new to you, practice the “safe drive” chapter, see p. 17 (SAFE him/her not to move around unduly, and looking in the rear view mirrors. DRIVE).
  • Page 78 Shift gears fairly quickly but without ely) or jerk forwards. Never accelerate Local aprilia Dealer. Failure to heed great force. Develop a “feel” for shifting abruptly or excessively when releasing this warning can lead to engine seizure, with your left toe.
  • Page 79 °C (239 – 248 °F) (19), stop riding the vehicle, performance levels; immediately con- stop the engine, turn the ignition key (A) to NOTE tact your Local aprilia Dealer The cooling fans (21) function “ ” (ON) position and wait until the cooling only when the ignition key (A) is in the “...

  • Page 80: Running-In

    Failure to heed these warnings can cau- RUNNING-IN se an upset with subsequent serious The internal parts of the engine and tran- By applying only the front brake or only injury or death. smission must be properly run-in to ensu- the rear brake, you reduce the braking re their long life and dependable opera- performance considerably and run the...

  • Page 81: Stopping

    TERVALS CHART, see p. 86. Rectify any faults found. Failure to heed this warning could lead to damage to your vehicle or engine seizure or other malfunction which could cause an upset and lead to serious injury or even death. ◆...

  • Page 82: Parking

    PARKING they could start automatically and suck clothing, hair, etc. into the fan. It is very important to choose a suitable Do not leave the ignition on if you have parking area, respecting the road signs If the vehicle falls over, it will leak gaso- stopped (for emergency) the engine by and the indications given below.

  • Page 83: Placing The Vehicle On The Stand

    NOTE ◆ Never leave the key in the ignition PLACING THE VEHICLE Grab the left handle grip (4) and rest switch. ON THE STAND your right hand: – on the passenger saddle (or on ◆ Lock the steering, see p. 49 (STEERING Carefully read p.

  • Page 84: Suggestions To Prevent Theft

    MAINTENANCE Write down your name, address and tele- SUGGESTIONS phone number and the vehicle identifica- TO PREVENT THEFT tion number in the space below, to facilita- Carefully read p. 2 (FOREWORD) and NEVER leave the key (1) in the ignition te finding the owner in case your vehicle is (INTRODUCTION), p.
  • Page 85 When this occurs contact your Lo- The routine maintenance operations de- ry or even death. cal aprilia Dealer, who will carry out the scribed in this manual can usually be per- operations indicated in the regular ser- formed by the user. However, in some ca- vice intervals chart, see p.

  • Page 86: Regular Service Intervals Chart

    (7,500 km) (15,000 km) THESE OPERATIONS MAY BE CAR- [600 mi or 12 months or 24 months RIED OUT BY YOUR Local aprilia Dea- (1,000 km)] ler, OR BY THE OWNER OF THE VEHI- Tightness of the battery terminals – CLE.
  • Page 87 Component [600 mi (7,500 km) (15,000 km) SHOULD ONLY BE PERFORMED BY (1,000 km)] or 12 months or 24 months YOUR Local aprilia Dealer. Rear shock absorber – – Transmission cables and controls – Throttle cables (adjustment) – = check and clean, adjust, lubricate or Carburation, CO setting –...

  • Page 88: Maintenance Record

    Engine Number see p. 92 (IDENTIFICA- TION DATA) Local aprilia Dealer Name Local aprilia Dealer Address Local aprilia Dealer Telephone Number Warranty Activation Date (from Retail Purchase Warranty Activation Form) The following is to help you keep an accurate record of maintenance work.
  • Page 89 Follow ž Odometer Date Maintenance Performed Dealer Stamp reading Follow ž use and maintenance RSV mille RSV mille R...
  • Page 90 Follow ž Odometer Date Maintenance Performed Dealer Stamp reading Follow ž use and maintenance RSV mille RSV mille R...
  • Page 91 Follow ž Odometer Date Maintenance Performed Dealer Stamp reading use and maintenance RSV mille RSV mille R...

  • Page 92: Identification Data

    Inspect the air cleaner to ensure that it has not become clogged every 4,650 mi (7,500 km) or 12 months of use. Renew the air cleaner every 9,350 mi (15,000 km). The air cleaner must be inspected more frequently, cleaned if necessary, and repla- ced more frequently if the vehicle is used on dusty or wet roads.
  • Page 93 you have not left the cloth or other pressed air jets, they can cause serious objects inside the case. personal injury if directed towards your Before unscrewing and removing the body. Make sure that the air cleaner is posi- screws (2), clean the filter case cover (3) tioned correctly, in such a way as to pre- and the filter case (4) with a clean cloth.

  • Page 94: Checking The Engine Oil Level And Topping Up

    CHECKING NOTE Place the vehicle on firm and flat ground. The engine oil level must be checked with warm engine. If the check is carried out with cold en- gine, the oil level may temporarily lower below the “MIN” mark. This is not a problem, provided that the engine oil pressure warning light LED “...
  • Page 95 ◆ Unscrew and remove the filler cap (5). If you use any container or funnel for topping up, make sure that it is perfectly clean. Any foreign matter getting into the oil tank may lead to severe damage. Do not add any additives or other sub- stances to the engine oil.

  • Page 96: Checking The Side Stand

    CHECKING THE SIDE STAND the vehicle is lifted off of it. the engine if the stand is extended while ◆ Make sure that the stand presents no the engine is running, unless the transmis- Carefully read p. 84 (MAINTENANCE) slack in either position (extended or sion is in neutral.

  • Page 97: Checking The Switches

    Check the spring (11); it must not be da- If the engine does not stop when the maged, worn or stretched. side stand is extended, do not ride your vehicle. Contact your Local aprilia De- aler. use and maintenance RSV mille RSV mille R...

  • Page 98: Inspecting The Front And Rear Suspensions

    ◆ Apply the front brake lever and push up if necessary, by contacting a Local aprilia and down on the handlebar repeatedly, The front fork oil change operation Dealer.
  • Page 99 (*a) = Fully clockwise position. (*b) = Counterclockwise rotation. shock action while riding. (*c) = This type of adjustment should be carried out only by your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...
  • Page 100 (*b) = Counterclockwise rotation. avoid unsteady shock action while riding. (*c) = Fully counterclockwise position. (*d) = Clockwise rotation. (*e) = This type of adjustment should be carried out only by your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...

  • Page 101: Steering Damper

    (1) or the adjusta- For the adjustment, always start from the ble steering damper (2), requesting the desired item to your Local aprilia Dealer. " The standard model, instead, is equip-...

  • Page 102: Rear Suspension

    REAR SUSPENSION The rear suspension consists of a hydrau- lic shock absorber - spring unit, which is mounted to the frame with a uniball, and to the swinging arm by means of a system of levers. The ride height of the rear of the vehicle can be set using the spring preload adju- sting ring nut (1) and locking ring nut (2).
  • Page 103 The competition adjustment must be used in organized racing or circular If necessary, contact your Local aprilia course competitive event, under the aus- Dealer. pices of a recognized sanctioning body or by permit issued by the local govern- mental authority having jurisdiction.

  • Page 104: Checking The Brake Pad Wear

    Local aprilia Dealer. CHECKING WEAR OF THE BRAKE PADS ◆ Place the vehicle on the stand, see p. 83...

  • Page 105: Checking The Steering

    This could lead to a crash with quire specific skills and therefore should be subsequent serious injury or death. carried out by your Local aprilia Dealer. Have the pads and the discs replaced by your Local aprilia Dealer. CHECKING THE STEERING...

  • Page 106: Assembling The Pins For The Rear Support Stand

    ASSEMBLING THE PINS FOR THE PLACING THE VEHICLE ON THE REAR SUPPORT STAND $ REAR SUPPORT STAND $ When using the rear support stand, al- ◆ ◆ Place the vehicle on the stand, see p. 83 Assembly the pins for the rear support low the yoke to engage only the pins (1).

  • Page 107: Placing The Vehicle On The Front Support Stand

    PORT STAND $). familiar with vehicle maintenance. You ◆ may wish to have your Local aprilia Lift (Pos. C) the front part of the stand (8) Make sure that the vehicle is stable. and insert each of its ends (9) into holes Dealer carry out these operations.
  • Page 108 Check the conditions of the rim and your Local aprilia Dealer who will know 15.91 ftlb (22 Nm). have it replaced if it is damaged. how to repair this damage. ◆...
  • Page 109 NOTE NOTE The right spacer ring (9) remains Make sure that the axle (10) is located in its seat on the wheel; but if it has completely inserted. come out, replace it. The arrow (11) on the wheel side indica- ◆...

  • Page 110: Rear Wheel

    The disassembly and reassembly of the FRONT BRAKE CALIPERS !). your Local aprilia Dealer. It may be ne- rear wheel can be difficult for those un- ◆ Apply the front brake lever, and then cessary to have your dealer bleed the sy- familiar with vehicle maintenance.
  • Page 111 Should you accidentally do this, take position after loosening it. your vehicle to your Local aprilia Dealer Keep your fingers well away from the who will know how to repair this damage.
  • Page 112 ◆ Pull the wheel backwards, removing it ning, it is not necessary to remove the final from the swing arm from behind, carefully drive unit. removing the disc from the brake caliper. While reassembling the rear wheel, be NOTE Do not unscrew the five nuts (16). careful not to damage the brake line, the NOTE The left spacer ring (10) and the...
  • Page 113 Local aprilia Dealer. It may be necessary to have your dealer bleed the system, or there may be some ◆...

  • Page 114: Drive Chain

    (25 mm) at mid-bottom span as kets must be replaced. See your Local shown above. Carefully read p. 84 (MAINTENANCE). aprilia Dealer. ◆ Move the vehicle forward or backward, Every 300 mi (500 km) check the condition, or support the rear wheel in the air and...
  • Page 115 Lo- the touch. If, after lubricating the chain, it CHECKING THE WEAR OF THE CHAIN cal aprilia Dealer. still has links which cannot be turned ea- AND SPROCKETS NOTE Do not use the vehicle immediately sily, the chain must be replaced.

  • Page 116: Removing The Rider Saddle

    REMOVING THE RIDER SADDLE LIFTING THE FUEL TANK or to other parts of the fuel system. Always ensure that the fuel filler cap is ◆ Place the vehicle on the stand, see p. 83 Carefully read p. 54 (FUEL) and p. 84 correctly closed.

  • Page 117: Removing The Front Part Of The Fairing

    ★ NOTE REMOVING THE FRONT PART The position of the plate (5) completely, together with the headlight OF THE FAIRING and how it fits with the seat (6) on the sup- and the rear-view mirrors. port frame on the front part of the fairing for Carefully read p.

  • Page 118: Removing The Side Covers

    NOTE ◆ REMOVING THE SIDE COVERS Upon reassembly, make sure that Place the vehicle on the stand, see p. 83 the rear coupling is positioned correctly. (PLACING THE VEHICLE ON THE Carefully read p. 84 (MAINTENANCE). STAND). Repeat these operations to remove the ◆...

  • Page 119: Removing The Lower Fairing

    NOTE ◆ REMOVING THE LOWER FAIRING Unscrew and remove the two front Upon reassembly, pass the two li- screws (1). nes (5) and (6) through the hole provided in Carefully read p. 84 (MAINTENANCE). ★ ◆ Unscrew and remove the rear screw the fairing.

  • Page 120: Removing The Rear-View Mirrors

    ◆ Unscrew and remove the nut (1), remove and lead to a serious accident. You may wish to have your Local aprilia the washer (2), the spring (3) and the After reassembly: Dealer carry out these operations.
  • Page 121 36.16 ftlb (50 Nm). space between two spokes of the rims li- your Local aprilia Dealer who will know nes up with the brake caliper. Operate on the second brake caliper: how to repair this damage.

  • Page 122: Removing The Front Brake Calipers

    Have a helper steady the handlebar in se unfamiliar with vehicle maintenance. the straight ahead position. You may wish to have your Local aprilia Brake caliper screw (9) tightening tor- Dealer carry out these operations. que: 36.16 ftlb (50 Nm).
  • Page 123 Do not at- is reduced in any way, have your vehi- tempt to align the holes in the caliper cle serviced by your Local aprilia Dea- using your fingers. Failure to obey this ler. It may be necessary to have your warning can cause serious injury.

  • Page 124: Removing The Side Stand

    REMOVING THE SIDE STAND cuit function by connecting the wiring devi- and serious injuries or even death to the ce (6) (aprilia part # 8124943), which is rider or bystanders, and damage to the Carefully read p. 84 (MAINTENANCE). available at your Local aprilia Dealer, to vehicle.
  • Page 125 NOTE ◆ ◆ Connect the wiring device (6) (aprilia Remove the screws (13) and retrieve the Store the removed components part # 8124943) [replacing the electric washers (14). together: complete stand, screws (13) and connector (10)]. washers (14), in order to be able to reinstall ◆...

  • Page 126: Idle Adjustment

    ◆ ◆ IDLE ADJUSTMENT Ride for a few miles until the engine rea- Keep the vehicle vertical, with both whe- ches normal running temperature, see p. els resting on the ground. Carefully read p. 84 (MAINTENANCE). ◆ 15 (Coolant temperature indicator “ ”).
  • Page 127 NOTE If necessary, contact your Local engine rpm. the engine idling. Check to ensure that aprilia Dealer. Rotate the knob counterclockwise to de- the idle speed is not affected by this. crease the engine rpm. Also check that the throttle smoothly and fully closes when released.

  • Page 128: Adjustingthe Throttle Control

    The following information may refer to just engine stop switch located near the Have your Local aprilia Dealer check one throttle cable but should be observed throttle grip on the right handlebar. Nev- the throttle cables after the first 600 mi with regard to both throttle cables.

  • Page 129: Adjusting The Cold Start (Choke) Control

    ◆ Loosen the lock nut (2). ried out by your Local aprilia Dealer. Do not start the engine in closed or ba- ◆ Rotate the adjuster (3) so as to obtain dly-ventilated rooms.

  • Page 130: Spark Plugs

    NOTE Your vehicle is equipped with two spark plugs per cylinder (A) (B). The following operations refers to the two spark plugs installed in one cylinder only, but is valid for the plugs of both cylinders. Carry out all the operations indicated on the first spark plug and then repeat them on the second spark plug of the same cylinder.
  • Page 131 5) center electrode; 6) ceramic nose; 7) side electrode. Do not try to adjust the spark plug gap in Inspect the spark plug, and make sure that any way. there are neither carbon deposits, nor cor- The gap must be 0.024 – 0.028 in (0.6 – rosion marks on the electrodes (5) and (7) 0.7 mm), otherwise it is necessary to re- and on the ceramic nose (6);...

  • Page 132: Changing Fuses

    C) From ignition switch to: the electrical system. If this occurs, take the electric fans, clock. vehicle to your Local aprilia Dealer. use and maintenance RSV mille RSV mille R...
  • Page 133 Do not attempt to continue NOTE One fuse is a spare fuse. using your vehicle. Take it to your Local aprilia Dealer for repair and service. NOTE If you use the spare fuse, replace Extract the fuses one by one, in such a it as soon as convenient.

  • Page 134: Battery

    These chargers are very econo- then the positive red (+). released during charging. Do not permit mically available from your Local aprilia If your battery needs to be charged, use any open flames, sparks or cigarettes or Dealer, and will ensure that your battery a constant voltage, or “taper”...

  • Page 135: Checking And Cleaning The Terminals

    It is important to check the charge periodi- REMOVING THE BATTERY cally (about once a month), during the win- Carefully read p. 134 (BATTERY). ter or when the vehicle remains unused, in NOTE order to prevent the deterioration of the The removal of the battery will battery.

  • Page 136: Recharging The Battery

    ◆ RECHARGING THE BATTERY Charge at voltage amperage and time stated below. Carefully read p. 134 (BATTERY). Tipe of Voltage Amperage Time recharge (hours) 8 – 10 Normal This battery is completely sealed. Do not attempt to remove the caps. Quick There is never any need to add water to this battery.

  • Page 137: Adjusting The Headlight Beam Vertically

    NOTE ADJUSTING THE HEADLIGHT The procedure described here is To adjust the headlight beam vertically: BEAM VERTICALLY in compliance with the Italian standard that Working from the left underside of the front establishes the maximum height of the part of the fairing. headlight beam.

  • Page 138: Adjusting The Headlight Beam Horizontally

    the normal riding position. ◆ ADJUSTING THE HEADLIGHT Adjust the screw (or the screws) with a BEAM HORIZONTALLY Philips screwdriver. It is possible to adjust the horizontal posi- tion both to the right and to the left. With the screw (1) to left side of the dashboard: To adjust the headlight beam horizontally Do not use the vehicle if the lights are...

  • Page 139: Bulbs

    Lo- rarily blind oncoming cars, and also re- Before changing a bulb, turn the igni- cal aprilia Dealer. This operation is difficult duce the rider’s ability to see any obsta- tion switch (1) to the “...

  • Page 140: Changing The Headlight Bulbs

    NOTE CHANGING To change the bulbs: Be sure to maintain the same THE HEADLIGHT BULBS orientation as the old bulb when you install LOW BEAM BULB (CENTRAL LOWER the new bulb. Do not try to force the bulb, it Carefully read p. 139 (BULBS). POSITION) will go easily if it is properly oriented.
  • Page 141 ◆ ◆ HIGH BEAM BULB (ONE UPPER RIGHT Pull back the rubber boot (8) with your Connect the bulb electric connector (9). ◆ POSITION, ONE UPPER LEFT POSITION) fingers. Replace the rubber boot (8) with the ca- ble passage downwards. NOTE Remove the bulb electric con- ◆...

  • Page 142: Changing The Front And Rear Direction Indicator Bulbs

    PARKING LIGHT BULB (CENTRAL UP- CHANGING THE FRONT AND REAR PER POSITION) DIRECTION INDICATOR BULBS Tighten the screw (13) moderately and ◆ Remove the front part of the fairing com- Carefully read p. 139 (BULBS). with care to avoid damaging the lens. pletely, see p.

  • Page 143: Changing The Rear Light Bulbs

    ◆ CHANGING The rear light comprises two units. Each To remove the bulb (1), push the bulb sli- THE REAR LIGHT BULBS unit contains: ghtly forward and rotate it counter- clockwise. – one parking light/stoplight/license plate Carefully read p. 139 (BULBS). ◆...

  • Page 144: Transport

    TRANSPORT DRAINING THE FUEL TANK Never attempt to tow your vehicle with Never drain the fuel tank, either partially another vehicle. or completely. This may cause damage Never drain the fuel tank, either partially to the inner components of the fuel or completely.

  • Page 145: Cleaning

    CLEANING Polish with silicone wax only after ha- ving carefully washed your vehicle. Do not use polishing pastes on matt paints. Do not wash the vehicle in direct sunli- ght, especially during the summer, when the paintwork is still warm, since if the shampoo dries before being rin- sed away, it can damage the paint.

  • Page 146: Long Periods Of Inactivity

    To remove dirt and mud from the painted After washing the vehicle, always: LONG PERIODS OF INACTIVITY surfaces, use a low pressure water hose. KEEP POLLUTING SUBSTANCES AND Carefully wet the dirty parts and remove COMPONENTS AWAY FROM CHIL- mud and dirt with a soft car sponge. You DREN.
  • Page 147 72 (PRELIMINARY CHE- tary fuel storage additive, available from Failure to observe this warning can lead CKING OPERATIONS). your Local aprilia Dealer or automobile to serious burns. supply stores. Follow the instructions on ◆ Place a plastic bag over the outlet pipe of the container of the additive.

  • Page 148: Technical Data

    TECHNICAL DATA DIMENSIONS Max. length ............81.50 in (2,070 mm) Max. length (license plate holder extension included ) ..84.25 in (2,140 mm) Max. width ............28.54 in (725 mm) Max. height (front part of the fairing included)......46.06 in (1,170 mm) Seat height ............
  • Page 149 CAPACITY Fuel (reserve included)........... 4.75 US gal (18 Fuel reserve ............1.19 ± 0.26 US gal (4.5 ± 1 Engine oil.............. oil change 3.91 US qt (3,700 cm ) – oil and oil filter change 4.12 US qt (3,900 cm Fork oil (for each fork leg) ..........
  • Page 150 TRANSMISSION Type ................ mechanical, 6 gears with foot control on the left side of the engine GEAR RATIOS Ratio Primary Secondary Final ratio Total ratio 31/60 = 1 : 1.935 15/34 = 1 : 2.267 17/42 = 1 : 2.471 1:10.839 19/31 = 1 : 1.632 1:7.802...
  • Page 151 TIRES ▲ = series "; = series ! ✱ ✱✱ = Normal use; = Use on recetracks Pressure kPa (bar) ▲ Recom- Wheel Make Model Type Size mended Alternative Rider and Solo rider Solo rider passenger ▲ Front PIRELLI DRAGON EVO MTR 21 CORSA 120/70–ZR 17"...
  • Page 152 IGNITION Ignition timing ............21.8° ± 2° at 2,800 rpm SPARK PLUGS Number per cylinder ..........2 Standard ..............NGK R DCPR9E Spark plug gap ............0.024 – 0.028 in (0.6 – 0.7 mm) Ω Resistance.............. 5 k ELECTRIC Battery ..............12 V - 10 Ah SYSTEM Main fuses (# 2 fuses) ..........

  • Page 153: Lubricant Chart

    LUBRICANT CHART Engine oil (recommended): EXTRA RAID 4, SAE 15W - 50 or TEC 4T, SAE 15 W - 50. As an alternative to the recommended oil, it is possible to use high-quality oils with characteristics in compliance with or superior to the CCMC G-4, A.P.I.

  • Page 154: Importers

    Importers use and maintenance RSV mille RSV mille R...
  • Page 155 Importers use and maintenance RSV mille RSV mille R...

  • Page 156: Wiring Diagram Rsv Mille 6 - Rsv Mille R 6

    WIRING DIAGRAM RSV mille - RSV mille R use and maintenance RSV mille RSV mille R...
  • Page 157 WIRING DIAGRAM KEY RSV mille - RSV mille R 1) Electronic unit E - Electronic unit, fuel pump relay, en- 62) High beam warning light 2) Cam position sensor gine stop relay 63) Dashboard bulbs 3) Throttle valve position sensor 64) Tachometer 30) Ignition switch 4) Suction pressure sensor...
  • Page 158 NOTE ASK FOR GENUINE SPARE PARTS ONLY use and maintenance RSV mille RSV mille R...
  • Page 159 NOTE ASK FOR GENUINE SPARE PARTS ONLY use and maintenance RSV mille RSV mille R...
  • Page 160 – Do not dispose of oil, fuel, polluting substances and components in the envi- ronment. – Do not keep the engine running if it isn’t necessary. – Avoid disturbing noises.

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