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Opticon NLV-5201 Specification Manual

Fixed position 2d imager scanner, standard range
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SPECIFICATIONS MANUAL
NLV-5201
Fixed Position 2D Imager Scanner (Standard range model)
This manual provides specifications for
the NLV-5201 fixed position 2D scanner.
1st

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Summary of Contents for Opticon NLV-5201

  • Page 1 SPECIFICATIONS MANUAL NLV-5201 Fixed Position 2D Imager Scanner (Standard range model) This manual provides specifications for the NLV-5201 fixed position 2D scanner.
  • Page 2 Please read this manual carefully before installing or using the product. Serial Number A serial number appears on all Opticon products. This official registration number is directly related to the device purchased. Do not remove the serial number from your Opticon device. Removing the serial number voids the warranty.
  • Page 3 SPECIFICATIONS MANUAL NLV-5201 Revision History Product Name : NLV-5201 Edition Date Page Section Description of Changes 2018/07/17 Initial release...

  • Page 4: Table Of Contents

    SPECIFICATIONS MANUAL NLV-5201 Contents Abstract ........................1 Overview ........................1 Model details ........................ 2 Standard ........................... 2 Model Description ........................2 Basic Specifications ....................3 Detailed View ........................ 6 Basic Operation Mode ....................7 Exposure Control Method ......................7 Operation Modes and Status....................7 Control Panel Operation Specifications ...................
  • Page 5 EMC ............................30 RoHS ........................... 30 Reliability ........................30 Precautions ......................... 31 15.1 Caution and Warning ......................31 15.2 Cleaning NLV-5201 ........................ 32 Product Display ......................33 16.1 Product Label ......................... 33 16.2 Address Label ........................33 Packaging Specifications ..................34 17.1...
  • Page 6 RS-232C ......................... 41 19.3.2 USB ..........................41 Table of Figures Figure 1: Detailed View of NLV-5201 ...................... 6 Figure 2: Exposure Control Method ......................7 Figure 3: Configuration Diagram ......................10 Figure 4: Aiming Pattern and Imaging Range ..................12 Figure 5: Reading condition ........................

  • Page 7: Abstract

    This manual provides specifications for the fixed position 2D imager scanner NLV-5201 standard barcode reading depth (SR: 113 mm). Overview The NLV-5201 is a fixed position 2D imager scanner that enables high speed reading of a standard barcode, 2D code and OCR font. Main features are as follows:  High-speed reading The high-speed CMOS sensor (100fps) and high-speed CPU enables stress-free scanning and fast response without being affected by movement and poor/bright lighting conditions.

  • Page 8: Model Details

    SPECIFICATIONS MANUAL NLV-5201 Model details The NLV-5201 model name is constructed by a combination of following. Model Optional Focus Interface Cable length name AC Adapter -RS232C(LE) None -USB None -USB-COM NLV-5201 None -RS232C(9P) -RS232C Standard The following specs are the standard products.

  • Page 9: Basic Specifications

    SPECIFICATIONS MANUAL NLV-5201 Basic Specifications Item Specification Note RS-232C 300 to 115,200 bps Default: 9600 bps Full Speed 12 Mbps (HID/COM) Upper panel 3 colors LED Status LED (Red, Orange, Green) Buzzer Loudness / tone adjustable Scanning method Monochrome CMOS area sensor...
  • Page 10 SPECIFICATIONS MANUAL NLV-5201 Item Specification Note PDF417, MicroPDF417, Codablock F, QR Code , Disable Code 128 Symbologies Micro QR Code, DataMatrix (ECC 200), when Codablock F is enabled. MaxiCode, Aztec Code, Chinese Sensible Code PDF417 : 0.169 Minimum resolution (mm) QR Code : 0.169...
  • Page 11 SPECIFICATIONS MANUAL NLV-5201 Item Specification Note Warm white LED and LED safety IEC 62471:2006 Exempt Risk Group Green LED For residential, VCCI クラス B / FCC Class B / commercial and light- EMI/RFI industry EN55032 Class B environments European conformity...

  • Page 12: Detailed View

    4. Buzzer Holes 3. Control Panel 6. Trigger Key 5. Status LED 7. Mode Key Figure 1: Detailed View of NLV-5201 Name Description Light paths of the imager, LED illumination and aiming. Ensure that Scan Window the lens is free from dust and dirt before scanning.

  • Page 13: Basic Operation Mode

    SPECIFICATIONS MANUAL NLV-5201 Basic Operation Mode Exposure Control Method Exposure control has auto adjustment and tuning. Select according the usage. Exposure Control Auto Adjustment (default) Tuning When reading distance and the code to read is Adjust exposure automatically when the reading fixed, reading will stabilized by setting the distance and the code to read is not fixed.

  • Page 14: Control Panel Operation Specifications

    SPECIFICATIONS MANUAL NLV-5201 Control Panel Operation Specifications Operation specification of the control panel allocated on the side of housing are as follows. LED Indication Mode Key Trigger Key Operation Operation description Mode Normal operation status. Trigger Key Normal for reading Used when testing the read rate.

  • Page 15: Led Indicator Specifications

    SPECIFICATIONS MANUAL NLV-5201 LED Indicator Specifications The status LED’s indicate the reading result and USB communication status. In read rate mode, the reading success rate is indicated by these three 3-color LED’s. Below is a more in-depth description on these LED’s.

  • Page 16: Electrical Specifications

    NLV-5201 Electrical Specifications The NLV-5201 consists out of an ‘Decoder Section’ for decoding 1D / 2D codes and OCR font from a scanned image by CMOS sensor camera module, a ‘Communication Control Section’ to communicate with a host and ‘SUB Board’ for the main power supply conversion.

  • Page 17: Optical Specifications

    SPECIFICATIONS MANUAL NLV-5201 Optical Specifications Basic Optical Specifications Item Characteristics Scan method CMOS area sensor (white / black) Number of effective pixel (Column) × (Row) 640 × 480 dots Image capture speed (*1) Frame rate 100 fps Sensor shutter speed Minimum shutter speed 30μs...

  • Page 18: Aiming Pattern

    SPECIFICATIONS MANUAL NLV-5201 Aiming Pattern Aiming is used to indicate the appropriate reading distance by projecting a bar of green LED light. The aiming specifications are as follows: - The optical axis of the imaging field of view and the center of horizontal aiming bar coincide at a distance of L=148±20 mm from the front edge of the scanner.

  • Page 19: Technical Specifications

    SPECIFICATIONS MANUAL NLV-5201 Technical Specifications The conditions for technical specifications are as follows, unless otherwise specified in each section. Conditions Ambient Temperature and Humidity Room temperature, room humidity Ambient Light 100 to 500 lux Code Position Near the center of the image Pitch: α...

  • Page 20: Barcode Test Sample

    SPECIFICATIONS MANUAL NLV-5201 Barcode Test Sample 1D Barcodes Code39 Resolution Symbology PCS (MRD) Size (mm) No. of Digits 0.10 mm 26 × 10 0.127 mm 11 × 10 0.20 mm Code 39 0.9 (80) 100 × 10 0.254 mm 32.5 × 12 0.508 mm...

  • Page 21: Scan Area

    SPECIFICATIONS MANUAL NLV-5201 Scan Area The scan area is measured from the front edge of the scanner. 0.127mm (5mil) 0.254mm (10mil) Code 39 [Unit: mm] 0.508mm (20mil) 0.20mm (7.9mil) Code 128 0.33mm (13mil) EAN/UPC 0.169mm (6.7mil) PDF417 0.254mm (10mil) 0.169mm (6.7mil) QR Code 0.381mm (15mil)

  • Page 22: Depth Of Field

    SPECIFICATIONS MANUAL NLV-5201 Depth of Field = 25°C) Guaranteed Value (mm) Typical Value (mm) Resolution Code PCS (MRD) Near Near 0.127 mm Code 39 (5 mil) (0.8) 0.254 mm Code 39 (10 mil) (0.8) 0.508 mm Code 39 (20 mil) (0.8)

  • Page 23: Printed Contrast Signal (Pcs)

    SPECIFICATIONS MANUAL NLV-5201 Printed Contrast Signal (PCS) PCS 0.3 or higher Conditions ≥ ≥ 23% ( 80% reflectivity of space and quiet zone) Barcode UPC. Resolution = 0.33mm / PCS 0.3, specified in Section 9.1. MRD = Minimum reflectance of white space – Maximum reflectance of black bar Reflectance of white space –...

  • Page 24: Pitch, Skew And Tilt

    SPECIFICATIONS MANUAL NLV-5201 Pitch, Skew and Tilt α = ±65° (*) Pitch β = ±65° (*) Skew γ = 360° (*) Tilt Conditions Barcode Code 39 0.508 mm, specified in Section 9.1. Distance 128 mm from the front edge of the scanner Curvature R =∞...

  • Page 25: Motion Tolerance

    SPECIFICATIONS MANUAL NLV-5201 Motion Tolerance UPC 100% can be read when it is moving at 2.54m/s. Conditions Ambient Temperature and Humidity Room temperature and Room humidity Ambient Light 500 to 1000 lux Distance 128 mm from the front edge of the scanner PCS (1D and 2D) 0.9 or higher...

  • Page 26: Scan Speed

    SPECIFICATIONS MANUAL NLV-5201 9.10 Scan Speed The number of scans per second 1D code 40 Scans/Second 2D code 25 Scans/Second Conditions Ambient Temperature and Humidity Room temperature and Room humidity Ambient Light 500 lux to 1000 lux (on the surface of a barcode)

  • Page 27: Auto Trigger

    SPECIFICATIONS MANUAL NLV-5201 9.11 Auto Trigger In Auto Trigger mode, the scanner automatically detects a barcode and starts scanning. Auto Trigger is a configurable option. The scanner starts scanning automatically when it detects an abrupt change in brightness within the scan area.

  • Page 28: Interface Specification

    SPECIFICATIONS MANUAL NLV-5201 Interface Specification The NLV-5201 interface is RS-232C (Loose end) or USB (COM/HID). 10.1 RS-232C Interface For RS-232C serial communication with a host is computer. 10.1.1 Initial Communication Settings Basic communication specs are as follows. Item Communication spec...

  • Page 29: Rs-232C Interface Circuit

    SPECIFICATIONS MANUAL NLV-5201 10.1.4 RS-232C Interface Circuit External device NLV-5201 DC 5V OK / NG MAX DC 24V Load Barcode reader main circuit Trigger S-GND F-GND Figure 13: Interface Circuit (RS-232C) 10.1.5 RS-232C Interface Cable Cable length 1500 mm Wire cable length...

  • Page 30: Usb Interface

    Please use the latest of the USB-COM version driver. With USB-COM, the scanner can transfer images. (Not with HID) While using USB-COM and the host COM port is not actively open, scan data cannot be sent and NLV-5201 will make an error sound.

  • Page 31: Usb Connector

    SPECIFICATIONS MANUAL NLV-5201 10.2.2 USB Connector Pin No. Signal name Front View -DATA +DATA Figure 15: USB Plug (A) Pin Assignment 10.2.3 USB Interface Circuit +3.3V USB A Connector Pin No. Signal １ VBUS Full Speed Shell Transceiver Buffers Figure 16: Interface Circuit (USB) 10.2.4...

  • Page 32: Environmental Specifications

    SPECIFICATIONS MANUAL NLV-5201 Environmental Specifications 11.1 Temperature Scanning performance is guaranteed when the ambient temperature is within the following ranges: Operating Temperature 0 to 50 °C Storage Temperature -20 to 60 °C Conditions Barcode UPC 0.33 mm, specified in Section 9.1...

  • Page 33: Ambient Light Immunity

    SPECIFICATIONS MANUAL NLV-5201 11.3 Ambient Light Immunity Scanning performance is guaranteed when the illumination on a barcode surface is between zero and the following values: Incandescent light 10,000 lx Fluorescent light 10,000 lx Sunlight 100,000 lx Conditions Barcode UPC 0.33 mm, specified in Section 9.1...

  • Page 34: Key Durability

    SPECIFICATIONS MANUAL NLV-5201 11.5 Key Durability Activating the scanner by pressing the key shall be possible after the following key strength test. Key Strength Test: Affix the scanner as shown in the following picture. Press and release the key by a push rod with a diameter of 10mm with a force of 9.8N (1kgf) and repeat this 50,000 times.

  • Page 35: Vibration Strength (Without Packing)

    SPECIFICATIONS MANUAL NLV-5201 11.8 Vibration Strength (without packing) There shall be no malfunction after the following vibration test. Vibration test: Increase the frequency of the vibration from 10Hz to 100Hz at an acceleration velocity of 19.6m/s (2.0 G) for 30 minutes in the non-operating state. Repeat this twice for each of X, Y and Z direction.

  • Page 36: Regulatory Compliance

    SPECIFICATIONS MANUAL NLV-5201 Regulatory Compliance 12.1 LED Safety IEC 62471:2006 Exempt Risk Group (Scan engine MDI-4100) 12.2 EN55032 EN55024 Class B FCC Part 15 Subpart B Class B This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: ( 1 ) this device may not cause harmful Interference, and ( 2 ) this device must accept any interference received, including interference that may cause undesired operation.

  • Page 37: Precautions

    Using it as is may cause malfunction, overheating and fire. ・Do not wrap NLV-5201 cable around a host device (PC, PLC etc.). It may cause breakage to the bellows part and the cable sheath, and also cause malfunction, overheating, smoke and fire.

  • Page 38: Cleaning Nlv-5201

    If the scan window or housing gets dirty, rub gently with either a soft dry cloth or a damp cloth with mild detergent as following drawing. Dust and dirt on the scan window may affect reading performance. Figure 22: Cleaning NLV-5201...

  • Page 39: Product Display

    SPECIFICATIONS MANUAL NLV-5201 Product Display 16.1 Product Label Example of serial label attached to the scanner is shown below. X X X X X X The details of the label are as follows; * 6 digits serial number is displayed to “SN:”.

  • Page 40: Packaging Specifications

    Approx. 240 x 110 x 37 (WDH mm) Weight Approx. 185 g Fold Fold NLV-5201 Put NLV-5201 into packing bag. Fold both sides and tape it to prevent it from moving inside. PACKING BAG QUICK START GUIDE NLV-5201 Wrapped in packing bag Put NLV-5201 into the box.

  • Page 41: Collective Packaging Specification

    SPECIFICATIONS MANUAL NLV-5201 17.2 Collective Packaging Specification A carton box 50 pieces NLV-5201 Assembled package size Approx. 575 × 505 × 200 (WDH mm) Weight Approx. 10 kg Put the box to the carton box in this direction. 1 step 10 sets x 5 steps (50 sets)

  • Page 42: Physical Features

    SPECIFICATIONS MANUAL NLV-5201 Physical Features 18.1 Dimensions Approx. 41.1 (W) ×33.0 (H) ×24.0 (D) (mm, except protruding portion) 18.2 Weight Approx. 125 g (excluding cable) 18.3 Mechanical Drawing Imaging Lens Aiming Lens Plastic Mask Illumination LED Lens Mounting Holes M3 Depth 3.5 Status LED 35.9...

  • Page 43: Factory Setting

    SPECIFICATIONS MANUAL NLV-5201 Factory Setting 19.1 Default Setting (Part 1: Readable Codes) 19.1.1 1D Barcodes Default Positive ST/SP Symbologies Minimu Enable Tuning Negative transmis Suffix m digits check Image sion    UPC*    UPC-A  ...

  • Page 44: Gs1 Databar, Composite Code

    SPECIFICATIONS MANUAL NLV-5201 19.1.3 GS1 DataBar, Composite Code Default Symbologies Enable Suffix [GS1 DataBar] ・GS1 DataBar Omnidirectional  ・GS1 DataBar Truncated USB-HID ・GS1 DataBar Stacked “ENTER” ・GS1 DataBar Stacked Omnidirectional [GS1 DataBar Limited] USB-COM  ・GS1 DataBar Limited RS-232C “CR”...

  • Page 45: Codes

    SPECIFICATIONS MANUAL NLV-5201 19.1.5 2D Codes Default Positive Symbologies Negative Enable Tuning Mirroring Suffix Image Positive   Image PDF417 Only Positive   Image Micro PDF417 Only  Codablock F USB-HID Positive/    “ENTER” QR code Negative Positive/ ...

  • Page 46: Default Setting (Part 2: Read Setting, Trigger, Buzzer)

    SPECIFICATIONS MANUAL NLV-5201 19.2 Default Setting (Part 2: Read setting, trigger, buzzer) Item Default Setting Read mode Single read Reading effective time Trigger synchronize Buzzer duration 100 ms Good read buzzer tone 3000 Hz Start-up buzzer Enable Buzzer loudness Maximum...

  • Page 47: Default Setting (Part 3: Interface Communication Setting)

    SPECIFICATIONS MANUAL NLV-5201 19.3 Default Setting (Part 3: Interface communication setting) 19.3.1 RS-232C Item Default Setting Baud rate 9600 bps Parity bits No parity Data length 8 bits Stop bits 1 bit Handshaking No handshake ACK/NAK ACK/NAK no response CTS time out...

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