Roland MODELA Pro II ZCL-540 User Manual
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Roland MODELA Pro II ZCL-540 User Manual

Roland MODELA Pro II ZCL-540 User Manual

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USER'S MANUAL

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Summary of Contents for Roland MODELA Pro II ZCL-540

  • Page 1  Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.

  • Page 3: Table Of Contents

    Contents Contents ............................1 To Ensure Safe Use ........................ 4 Pour utiliser en toute sécurité ....................10 Important Notes on Handling and Use ..................17 Chapter 1 Introduction ........................19 1-1 Introduction ........................20 Features ......................................20 Installable Model ..................................20 Organization of the Documentation ...........................20 1-2 Names and Functions .......................
  • Page 4 Contents Chapter 5 Getting Ready for and Performing Cutting ..............55 5-1 Cutting Area ........................56 Limitations on Workpiece Size ...............................56 Limitations on Tool Length ..............................57 Actual Size That Can Be Cut ..............................57 5-2 Starting Cutting ......................... 58 Overview of the Procedure ..............................58 Setting the Cutting-start Location ............................59 Chapter 6 Handy Panel ........................
  • Page 5 Contents Company names and product names are trademarks or registered trademarks of their respective holders. Copyright © 2006-2012 Roland DG Corporation http://www.rolanddg.com/...

  • Page 6: To Ensure Safe Use

    To Ensure Safe Use Improper handling or operation of this machine may result in injury or damage to property. Points which must be observed to prevent such injury or damage are described as follows. Please also read the important safety informtation in the user's manual for the modeling machine. About WARNING and CAUTION Notices...
  • Page 7 To Ensure Safe Use Incorrect operation may cause injury WARNING WARNING Be sure to follow the operation procedures Before attempting cleaning, maintenance, described in this documentation. Never or attachment or detachment of optional allow anyone unfamiliar with the usage or items, disconnect the power cord.
  • Page 8 To Ensure Safe Use The cutting waste or workpiece may catch fire or pose a health hazard. WARNING CAUTION Never attempt to cut magnesium or any Wear dust goggles and a mask. Wash other such flammable material. away any cutting waste remaining on the Fire may occur during cutting.
  • Page 9 If sparking, smoke, burning odor, unusual disconnect the power cord and contact your sound, or abnormal operation occurs, im- authorized Roland DG Corp. dealer. mediately unplug the power cord. Never use if any component is damaged. Continuing to use the machine may result in Never place any flammable object nearby.
  • Page 10 To Ensure Safe Use Warning Labels Warning labels are affixed to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become obscured. Caution: Pinching Hazard Contact during operation may cause the hand or fingers to become pinched,...

  • Page 12: Pour Utiliser En Toute Sécurité

    Pour utiliser en toute sécurité La manipulation ou l'utilisation inadéquates de cet appareil peuvent causer des blessures ou des dommages matériels. Les précautions à prendre pour prévenir les blessures ou les dommages sont décrites ci-dessous. Lire sans faute les importants renseignements sur la sécurité dans le guide de l'utilisateur de la machine à...
  • Page 13 Pour utiliser en toute sécurité L'utilisation incorrecte peut causer des blessures ATTENTION ATTENTION S'assurer de suivre les procédures Utiliser uniquement des accessoires d'utilisation décrites dans la documenta- d'origine (accessoires en option, articles tion. Ne jamais permettre à quiconque ne consommables, adaptateur CA, câble connaît pas le fonctionnement ou la ma- d'alimentation et autres articles sem- nutention de l’appareil de le toucher.
  • Page 14 Pour utiliser en toute sécurité Les débris de coupe peuvent s'enflammer ou présenter un risque pour la santé. ATTENTION PRUDENCE Ne jamais tenter de couper du magnésium Porter des lunettes de protection et un ni aucun autre matériau inflammable. masque. Rincer toutes les rognures de Un incendie pourrait se produire pendant la coupe qui pourraient rester collées aux coupe.
  • Page 15 Pour utiliser en toute sécurité Certains éléments peuvent présenter un risque de pince- ment, d'emmêlement, de brûlure ou d'autres dangers. ATTENTION ATTENTION Ne jamais faire fonctionner l'appareil si Attention : outil de coupe. on porte une cravate, un collier, des vête- L'outil de coupe est acéré.
  • Page 16 Continuer à utiliser l'appareil peut causer un dans l'appareil, débrancher immédiatement le incendie, un choc électrique ou des blessures. câble d'alimentation et communiquer avec le Communiquer avec le représentant Roland représentant Roland DG Corp. autorisé. DG Corp. Autorisé. Ne jamais placer d'objet inflammable à...
  • Page 17 Pour utiliser en toute sécurité Vignettes d'avertissement Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangereuses. La significa- tion des vignettes est donnée ci-dessous. Respecter les avertissements. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.

  • Page 19: Important Notes On Handling And Use

    Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe these may not only result in loss of performance, but may also cause malfunction or breakdown.

  • Page 21: Chapter 1 Introduction

    Chapter 1 Introduction...

  • Page 22: Introduction

    1-1 Introduction Features This is an optional unit for adding an A axis to the MODELA Pro II from Roland DG Corp. The bolt-on design allows easy installation. Simultaneous four-axis control (X, Y, Z, and A) is possible. A unique, two-tab chuck that can be used to secure in place not only square-block workpieces but also immobile material is included as a standard feature.

  • Page 23: Names And Functions

    1-2 Names and Functions External View Drive unit Chuck tightening knob Workpiece chuck Z-origin sensor Tailstock spindle Tailstock-spindle adjusting dial Tailstock Tailstock-spindle retaining knob Live center Base plates VPanel Installing the rotary axis unit enables you to perform operations for items that involve the rotary axis unit. Display of A-axis coordinate A-axis feed buttons Chapter 1 Introduction...

  • Page 25: Chapter 2 Installation

    Chapter 2 Installation...

  • Page 26: Before Installing

    2-1 Before Installing Checking the Included Items The following items are included with the unit. Make sure they are all present and accounted for. Drive unit Tailstock Base plates x2 Live center (*1) Center drill Y-origin sensor Z-origin sensor Spacer (*1) Origin-detection pin Cap screws...

  • Page 27: Overview Of The Installation Porcedure

    2-1 Before Installing Overview of the installation Porcedure This in an overview of the installation procedure. For the specific steps required to install this unit, see the following section. Set Up the Modeling machine Finish installing the modeling machine, installing and setting up the program and other software, and connecting the modeling machine to the computer.

  • Page 28: Step 1: Install The Unit

    2-2 Step 1: Install the Unit For a Standard Table The installation method differs depending on the type of table attached. If you're using a modeling machine equipped with a standard table, then use this method to install. Procedure   Prepare the modeling machine.
  • Page 29 2-2 Step 1: Install the Unit  Slide the T-slot nut into the groove. Attach the tailstock. Cap screw (M8 x 20 mm) T-slot nut  Install the Z-origin sensor. Orient the hole If the machine is equipped with an in this direction.

  • Page 30: For A T-Slot Table

    2-2 Step 1: Install the Unit For a T-slot Table The installation method differs depending on the type of table attached. If you're using a modeling machine equipped with a T-slot table, then use this method to install. Procedure  Prepare the modeling machine.
  • Page 31 2-2 Step 1: Install the Unit  Install the Z-origin sensor. Orient the hole in If the machine is equipped with an Plastic screws this direction. ATC unit, then install this Z-origin sen- (M4 x 15 mm) sor, and remove the Z-origin sensor for the ATC.

  • Page 32: Step 2: Connect The Cables

    2-3 Step 2: Connect the Cables Connecting the Cables After making the connections to the connectors, check to make sure the cables don't become caught when the modeling machine is operated. Connect the connector. Secure with the retaining band. This completes the installation. Before You Start Cutting When you've finished installation, first make the setting for the Y-axis origin.

  • Page 33: Chapter 3 Basic Operation

    Chapter 3 Basic Operation...

  • Page 34: Moving The A Axis

    3-1 Moving the A Axis Manual Feed of the A axis In the same way as for the X, Y, and Z axes, perform this using VPanel's [Move Tool] or [Base Point]. A-axis feed button This performs manual feed for the A axis. WARNING: This procedure makes the machine operate.

  • Page 35: About The A-Axis Coordinate

    3-1 Moving the A Axis About the A-axis Coordinate A-axis origin (0˚) The location of the A axis is indicated as an angle of A-axis location rotation. In this way it differs from how the X, Y, and Z axes are indicated. A-axis center Despite this difference between angles and distances, in other respects it is treated the same as X-, Y-, and...

  • Page 36: Using The Workpiece Chuck

    3-2 Using the Workpiece Chuck Clamping the Workpiece You can use the unit's two-tab chuck to secure either square or round material in place. Secure the workpiece (the material to cut) in place firmly, so that it doesn't slip or wobble. Using manual feed to orient the tightening knob to face upward beforehand can make this task easier to accomplish.

  • Page 37: Using The Tailstock

    3-3 Using the Tailstock What's a Tailstock? You use the tailstock to help secure the workpiece (the material being cut) in place. You use it in combination with the live center and the center drill. Installing the Live Center or Center Drill Installing Extend by about Insert into the hole in the tailstock...

  • Page 38: Drilling A Center Hole

    3-3 Using the Tailstock Drilling a Center Hole A center hole in the workpiece is required in order to butt the live center flush. Follow the procedure below to drill the center hole. Procedure   Attach the center drill.  Slide the tailstock to bring it flush against the drill.
  • Page 39 3-3 Using the Tailstock  In VPanel, click the [Cut] icon. Click [Drill Workpiece].  WARNING: This procedure makes the machine operate. Before you per- form this procedure, check to make sure that operation of the machine will not create any hazard or danger. Click [Rotate].
  • Page 40 3-3 Using the Tailstock  When you're finished, click [Stop]. Click [Close]. Important Note on Workpiece Weight You can drill workpieces weighing up to 1.5 kg (3.3 lb.) by using this method. For workpieces exceeding this, use a different means to drill. Chapter 3 Basic Operation...

  • Page 41: Butting The Live Center Flush

    3-3 Using the Tailstock Butting the Live Center Flush Butt the workpiece flush securely against the center hole, so that it doesn't slip or wobble. Adjust the amount of force to match the workpiece. Applying too much pressure may deform the workpiece or prevent it from rotating smoothly. Procedure  ...

  • Page 43: Chapter 4 Setting The Origins

    Chapter 4 Setting the Origins...

  • Page 44: A Different Way Of Thinking For The Y- And Z-Axis Origins

    4-1 A Different Way of Thinking for the Y- and Z-axis Origins The Y- and Z-axis Origin Settings When Using the Rotary Axis Unit When you're using the rotary axis unit, the way of thinking behind the settings for the origins is different from thinking behind three-axis cutting.

  • Page 45: Setting The Y-Axis Origin

    4-2 Setting the Y-axis Origin Step 1: Detect the A-axis Center To set the Y-axis origin at the center of the A axis, you first perform detection of the A-axis center. You don't need to perform this operation each time you set the Y-axis origin, but you must be sure to perform it once after installing the unit. This operation includes various types of adjustments for compensation and correction.
  • Page 46 4-2 Setting the Y-axis Origin  Install the Y-origin sensor. To perform accurate centering, follow the procedure below to attach. Loosely tighten the chuck. Butt the live center flush and secure it in place on the tailstock. Tighten the chuck securely. Tighten the dial a half-turn.
  • Page 47 4-2 Setting the Y-axis Origin Detection of the Y-origin Sensor  Close the spindle cover.  In VPanel, go to the [Options] menu and click [Detect Center of Rotation].  WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any haz- ard or danger.
  • Page 48 4-2 Setting the Y-axis Origin   WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard or danger. Click [Continue].  When operation stops and the dis- played window changes, rotate the spindle a half-turn by hand.

  • Page 49: Step 2: Set The Y-Axis Origin (Call Up The A-Axis Center)

    4-2 Setting the Y-axis Origin Step 2: Set the Y-axis Origin (Call Up the A-axis Center) Once detection of the A-axis center is finished, setting the Y-axis origin is possible. We recommend performing this operation every time before you start cutting in order to verify that the Y-axis origin is at the A-axis center. Procedure ...

  • Page 50: Setting The Z-Axis Origin

    4-3 Setting the Z-axis Origin Setting the Z-axis Origin Once you've installed a tool, then perform the operation to align the Z-axis origin with the center of the A axis. You make the setting using the Z-origin sensor. If the Machine Is Equipped with an ATC Unit Before you perform this procedure, mount the tool to use in the magazine and register (save) its tool-length offset value.
  • Page 51 4-3 Setting the Z-axis Origin  In VPanel, click the [Base Point] icon. If you're in the NC-code mode, then select the workpiece coordinate system you're using. Select [Z Origin]. Click [Apply].  WARNING: This procedure makes the machine operate. Before you perform this procedure, check to make sure that operation of the machine will not create any hazard...

  • Page 52: Setting The X- And A-Axis Origins

    4-4 Setting the X- and A-axis Origins Setting the X- and A-axis Origins The methods for setting the X- and A-axis origins are not particularly different from the methods you use for three-axis cut- ting. Make the settings to match the shape and size of the workpiece. Procedure ...
  • Page 53 4-4 Setting the X- and A-axis Origins  Select [A Origin]. Click [Apply]. Click [Close]. Important Note on the Y- and Z-axis Origins   In the preceding steps , never select the Y-axis origin or the Z-axis origin. Doing so shifts the Y- and Z-axis origins away from the A-axis center.

  • Page 54: Fine-Tuning The Y- And Z-Axis Origins

    4-5 Fine-tuning the Y- and Z-axis Origins Fine-tuning the Y- and Z-axis Origins When you want to make the position of the A-axis center detected using the origin sensor even more precise, refer to the method described below. Procedure  WARNING: This procedure makes the machine operate.

  • Page 55: Determining The Adjustment Value

    4-5 Fine-tuning the Y- and Z-axis Origins Determining the Adjustment Value Adjustment Value for the Y-axis Origin You determine the adjustment value from the difference in levels at the seam produces between the first and second sur- faces in two-surface cutting. The estimated adjustment value is one-half the difference in levels. However, be careful to note the sign of the value (plus or minus).

  • Page 57: Chapter 5 Getting Ready For And Performing Cutting

    Chapter 5 Getting Ready for and Performing Cutting...

  • Page 58: Cutting Area

    5-1 Cutting Area Limitations on Workpiece Size Some limitations affect the size of the workpiece (the material to cut) that you can mount on the rotary axis unit. Exceeding these may cause contact with moving parts, which may cause damage to the workpiece, tool breakage, or malfunction. Be sure to comply with all of the conditions described below.

  • Page 59: Limitations On Tool Length

    5-1 Cutting Area Limitations on Tool Length The length of the tool is also subject to restrictions. Exceeding these may cause tool breakage, damage to the workpiece, or malfunction. Be sure to comply with all of the conditions described below. WARNING: Failure to comply may lead to danger of injury by a broken tool thrown out with force.

  • Page 60: Starting Cutting

    5-2 Starting Cutting Overview of the Procedure This is an overview of the procedures to follow before you start cutting. This section describes a common cutting method that involves aligning the Y- and Z-axis origins with the center of the A axis. Set the Y-axis Origin Perform detection of the A-axis center, then set the Y-axis origin.

  • Page 61: Setting The Cutting-Start Location

    5-2 Starting Cutting Setting the Cutting-start Location When you've finished loading the workpiece and setting the Z-axis origin, make the settings for the X-axis and A-axis origins. The locations where you should set these origins differ according to the program you're using, but setting them as described below is generally acceptable.

  • Page 63: Chapter 6 Handy Panel

    Chapter 6 Handy Panel...

  • Page 64: Features Added To The Handy Panel

    6-1 Features Added to the Handy Panel Features Added to the Handy Panel Installing this unit adds the following features to the handy panel. Moving the A axis and displaying its location Setting the A-axis origin The handy panel automatically detects when this unit is installed. You don't need to make any special settings. Chapter 6 Handy Panel...

  • Page 65: Moving The A Axis

    6-2 Moving the A Axis Hand-wheel Feed You can rotate the A axis using the hand wheel. This operation is basically the same as for the X, Y, and Z axes. For related items,  p. 32, "3-1 Moving the A Axis." This procedure makes the machine operate.

  • Page 66: Setting The A-Axis Origin

    6-3 Setting the A-axis Origin Setting the A-axis Origin This makes the present location the A-axis origin. This operation is basically the same as for the X, Y, and Z axes. To select the axis for setting the origin, press the USER(RML1) *READY 0.000...

  • Page 67: Chapter 7 Appendix

    Chapter 7 Appendix...

  • Page 68: Daily Care

    7-1 Daily Care Cleaning Never use a pneumatic blower. WARNING This machine is not compatible with a pneumatic blower. Cutting waste may get inside the machine and cause fire or electrical shock. Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. WARNING Doing so may cause fire.

  • Page 69: What To Do If

    7-2 What to Do If... A overheat The unit doesn't run. Cutting was stopped because the A-axis motor overheated. Is the cable connected correctly? Resuming is not possible. Shut down the machine. Make sure the cable is connected securely. Also, make the A overload [XXX] cable connection while the power is switched off.

  • Page 70: Nc Code Specifications

    7-3 NC Code Specifications Items Related to the Mechanical Specifications This section describes the NC codes that are dependent on the machine's mechanical specifications.  "NC Code Reference Manual" Dimension word (A) Dimension word A becomes available when this unit is in- stalled.

  • Page 71: Unit Specifications

    7-4 Unit Specifications Dimensional Drawings View of the Unit (Workpiece chuck depth) (Unit: mm) Chapter 7 Appendix...
  • Page 72 7-4 Unit Specifications View When Installed (Standard Table) (Maximum workpiece range) A-axis center (X-axis travel) (With expanded X-axis travel) 85 (Maximum amount of extension) A-axis center (Unit: mm) Chapter 7 Appendix...
  • Page 73 7-4 Unit Specifications View When Installed (Standard Table, ATC Unit Installed) (Maximum workpiece range) A-axis center (X-axis travel) (With expanded X-axis travel) A-axis center (Unit: mm) Chapter 7 Appendix...
  • Page 74 7-4 Unit Specifications View When Installed (T-slot Table) (Maximum workpiece range) A-axis center (X-axis travel) (With expanded X-axis travel) 85 (Maximum amount of extension) A-axis center (Unit: mm) Chapter 7 Appendix...
  • Page 75 7-4 Unit Specifications View When Installed (T-slot Table, ATC Unit Installed) (Maximum workpiece range) A-axis center (X-axis travel) (With expanded X-axis travel) A-axis center (Unit: mm) Chapter 7 Appendix...

  • Page 76: Main Specifications

    7-4 Unit Specifications Main Specifications ZCL-540 Supported workpiece Resin (metal not supported) Maximum angle of rotation ±2,147,483.647˚ (±5,965.23 turns) Items within the range of a 90 mm (3.5 in.) radius from the center of the Loadable workpiece size (*) rotary axis by long 371 mm (14.6 in.) The actual cuttable range is smaller than this.
  • Page 79 For China 产品中有毒有害物质或元素的名称及含量 有毒有害物质或元素 部件名称 六价铬 多溴联苯 多溴二苯醚 铅(Pb) 汞(Hg) 镉(Cd) (Cr(Ⅵ)) (PBB) (PBDE) 印刷电路板 × ○ × ○ ○ ○ 头部 × ○ ○ ○ ○ ○ 壳体、底架 × ○ ○ ○ ○ ○ 电源 × ○ × ○ ○...
  • Page 80 R5-120906...

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