Roland MODELA Pro MDX-650A User Manual
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Roland MODELA Pro MDX-650A User Manual

Roland MODELA Pro MDX-650A User Manual

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Setup & Maintenance
Thank you very much for purchasing the product.
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To ensure correct and safe usage with a full understanding of this product's performance,
please be sure to read through this manual completely and store it in a safe location.
•
Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
•
The contents of this operation manual and the specifications of this product are subject to
change without notice.
•
The operation manual and the product have been prepared and tested as much as possible.
If you find any misprint or error, please inform us.
•
Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage
which may occur through use of this product, regardless of any failure to perform on the
part of this product.
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Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage
which may occur with respect to any article made using this product.
MDX-650A
MDX-650
MDX-500
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USER'S MANUAL
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  • Page 1 If you find any misprint or error, please inform us. • Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may occur through use of this product, regardless of any failure to perform on the part of this product.
  • Page 2 For the USA NOTICE FEDERAL COMMUNICATIONS COMMISSION Grounding Instructions RADIO FREQUENCY INTERFERENCE STATEMENT Do not modify the plug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician. This equipment has been tested and found to comply with the Check with qualified electrician or service personnel if the limits for a Class A digital device, pursuant to Part 15 of the grounding instructions are not completely understood, or if in...

  • Page 3: Table Of Contents

    Corporation in the United States and/or other countries. IBM is a registered trademark of International Business Machines Corporation. Other company names and product names are trademarks or registered trademarks of their respective holders. http://www.rolanddg.com/ Copyright © 2001 Roland DG Corporation...

  • Page 4: To Ensure Safe Use

    Immediately switch off the power, unplug the power cord from the electrical outlet, and contact your authorized Roland DG Corp. dealer or service center. Use only with the power cord included with this product. Use with other than the included power cord...
  • Page 5 Do not use with a damaged power When not in use for extended cord or plug, or with a loose periods, unplug the power cord from electrical outlet. the electrical outlet. Use with any other Failure to do so may power supply may result in danger of lead to fire or...
  • Page 6 Do not insert the fingers between Do not insert the fingers between the XY table and base or between the T-slot table and arms or between the head and Z cover. the head and Z cover. The fingers may be pinched, resulting in Doing so may result in injury.

  • Page 7: About The Labels Affixed To The Unit

    Do not touch the tool immediately Switch off the machine and unplug after cutting operating stops. the power cord from the electrical The tool may have become hot due to outlet before performing cleaning or friction heat and may cause burns if maintenance.
  • Page 8 Handle tool with care. Do not insert fingers between the head and Z cover during operation. Do not insert fingers between the T-slot table and arms during opera- tion. In addition to the symbols, the symbols shown below are also used. NOTICE : Indicates information to prevent machine breakdown or malfunction and ensure correct use.

  • Page 9: Pour Utiliser En Toute Sécurité

    Débranchez le fil électrique et produit. contacter votre revendeur ou votre centre de service de la société Roland DG L’utilisation avec un autre cordon d’alimentation que celui fourni pourrait autorisé. entrainer un risque d’incendie ou...
  • Page 10 Ne pas utiliser avec une fiche ou un Débrancher le fil lorsque l'appareil fil électrique endommagé ou avec reste inutilisé pendant une longue une prise mal fixée. période. Une négligence à ce niveau pourrait Une négligence à ce niveau pourrait provoquer des décharges électriques, provoquer un...
  • Page 11 Fixer fermement le mandrin, l'outil et Ne pas insérer vos doigts entre la le matériel à leur place. table XY et la base ou entre la tête et Sinon, ces éléments risquent d'avoir du jeu la plaque Z. lors des coupes, ce qui entraînerait des Cela pourrait entraîner des blessures.

  • Page 12: À Propos Des Étiquettes Collées Sur L'appareil

    Ne pas toucher l'outil Couper le contact et débrancher le immédiatement après une coupe. câble d’alimentation du réceptacle L'outil pourrait avoir chauffé avec la friction avant de procéder au nettoyage ou à et vous causer des brûlures. l’entretien de l’appareil. Une négligence à...
  • Page 13 Manipuler l'outil avec précaution. Ne pas insérer vos doigts entre la tête et la plaque Z quand l'appareil est en marche. Ne pas insérer vos doigts entre la table à fente en T et les bras quand l'appareil est en marche.
  • Page 14 MEMO...

  • Page 15: How The Manuals Are Organized

    Part 1 Setting Up How The Manuals Are Organized The manuals are organized as follows. Refer to the appropriate one according to the purpose at hand. USER'S MANUAL 1 "Setup & Maintenance" This describes installation, connection, preparations for starting cutting, and the care and maintenance of the machine.

  • Page 16: Part 1 Setting Up

    * Except for MDX-500 Hexagonal wrench Key connector Power cord * The machine does not run unless this is inserted. Roland Software Package USER'S MANUAL NC Code CD-ROM (1 Setup & Maintenance) PROGRAMMER'S MANUAL (2 Cutting Using the Included Software)

  • Page 17: Names Of Parts

    Part 1 Setting Up 1-2 Names of Parts Front Fan motor cover Head Spindle cover Bellows cover * When the spindle cover is open, the machine does not run (see "1-4 Description of the Spindle Area"). Base cover T-slot table (XY Table) Operation Panel...

  • Page 18: Right Side

    Part 1 Setting Up Right Side Power switch Power connector Expansion connector (EXT.4) *MDX-650A only Left Side Expansion connector (EXT.1) Serial connector Parallel connector Expansion connector (EXT.2) Expansion connector (EXT.3) Z0 position sensor jack...

  • Page 19: Mdx-650A/650 Operation Panel

    Part 1 Setting Up MDX-650A/650 Operation Panel TOOL DOWN key [COPY] key Liquid-crystal display TOOL UP key [JOG] key [ENTER] key [PAUSE] key [XY/A] key [Z] key FAST FEED key [EXIT] key Dial EMERGENCY STOP switch [SPINDLE] key Arrow keys Dial This is used to change the selection on the display menu, or during coordinate view to perform jogging of the XY table or tool (Z axis) or to change the speed of the spindle motor.

  • Page 20: Operation Panel

    Part 1 Setting Up MDX-500 Operation Panel TOOL DOWN key [COPY] key Liquid-crystal display TOOL UP key [JOG] key [ENTER] key [PAUSE] key [XY] key [Z] key FAST FEED key [EXIT] key Dial EMERGENCY STOP switch [SPINDLE] key Arrow keys Dial This is used to change the selection on the display menu, or during coordinate view to perform jogging of the XY table or tool (Z axis) or to change the speed of the spindle motor.

  • Page 21: Setting Up And Connection Setting

    Part 1 Setting Up 1-3 Setting Up and Connection Setting Setting Up Install on a stable surface. Unpacking, installation, and moving Failure to do so are operations that must be carried may result in falling out by five or more persons for the of the unit, leading MDX-650A/650 and by four or more to injury.

  • Page 22: Mdx-650A/650

    Part 1 Setting Up MDX-650A/650 The required dimensions for installation space are shown. "Maintenance space" is the space needed by a service technician when performing maintenance. Maintenance space 900 mm (35-7/16 in.) Installation space Rear 2600 mm (102-3/8 in.) 1200 mm Main unit (47-1/4 in.) Front...
  • Page 23 Part 1 Setting Up MDX-500 The required dimensions for installation space are shown. "Maintenance space" is the space needed by a service technician when performing maintenance. Maintenance space 900 mm (35-7/16 in.) Installation space Rear 2300 mm (90-9/16 in.) 900 mm Main unit (35-7/16 in.) Front...

  • Page 24: Connection

    Part 1 Setting Up Connection Do not use with any electrical power Ground the unit with the ground supply that does not meet the wire. ratings displayed on the unit. Failure to do so may result in risk of electrical shock in the even of a mechanical Use with any other power supply may lead problem to fire or electrocution.
  • Page 25 Part 1 Setting Up *Be sure the machine's power is turned off before Left side you insert or remove the key connector. Insert the included key connector here. When the key connector is not inserted, the machine does not accept sent data and its spindle does not turn.

  • Page 26: Description Of The Spindle Area

    Part 1 Setting Up 1-4 Description of the Spindle Area About the Spindle Cover NOTICE When a cutting operation is in progress, do not open the spindle cover. Opening the spindle cover during operation causes an emergency stop. Data during operation becomes invalid, and cutting cannot be continued. The machine has a cover on the spindle area.

  • Page 27: High-Torque Spindle And High-Speed Spindle

    Part 1 Setting Up High-torque Spindle and High-speed Spindle The machine can use either of two types of spindle units: a high-torque spindle or a high-speed spindle (spindle units are sold separately). The setting for the type of spindle installed (high-torque or high-speed) must be made on the machine. (Refer to "1-6 Choosing the Spindle Type.") NOTICE When cutting objects made of materials that produce minute cuttings or dust, such as foamed material or...

  • Page 28: High-Torque Spindle (Optional) Set

    Part 1 Setting Up High-torque Spindle (Optional) Set Make sure the following items are included with the high-torque spindle (ZS-650T/ZS-500T). Collet Wrenches (24 mm (15/16 in.), 13 mm (1/2 in.)) Spindle unit Screws: 4 Hexagonal screw driver Installing the High-torque Spindle (ZS-650T/ZS-500T) Fasten the spindle, tool, and material securely in place.
  • Page 29 Part 1 Setting Up Insert the screw at the location shown in the figure, then tighten using the included hexagonal screwdriver. Pass the belt through under the motor pulley and engage Spindle belt on the spindle pulley. Spindle pulley Motor pulley While pressing down on the belt engaged on the spindle pulley, turn the motor pulley in the direction of the arrow to attach the belt.

  • Page 30: Installing The Tool

    Part 1 Setting Up Installing the Tool Do not touch the tip of the blade Fasten the spindle, tool, and with your fingers. material securely in place. Doing so may result in injury. Otherwise they may come loose during cutting, resulting in injury. Do not touch the tool immediately after cutting operating stops.
  • Page 31 Part 1 Setting Up Installing an End Mill Install a collet that matches the shank diameter of the end mill. The combination of end mill and collet is correct if the diameter of the end mill just fits in the hole in the collet. The collet included with the high-torque spindle has a diameter of 6 mm.
  • Page 32 Part 1 Setting Up Installing an Engraving Tool Install a cutter holder and collet which are suitable for the cutter to be used. The combination of end mill and collet is correct if the diameter of the end mill just fits in the hole in the collet. Using an engraving tool with the high-torque spindle requires the optionally available collet and blade-holder set (ZC-500TE).

  • Page 33: Attaching The Brush Adapter For

    Part 1 Setting Up Attaching the Brush Adapter for Chip Cleaning for the High-torque Spindle (ZAD-500T) Use a commercially available brush NOTICE Use a vacuum cleaner that lets you adjust to remove metal cuttings. the amount of suction and is equipped with Attempting to use a an overload protector.

  • Page 34: High-Speed Spindle (Optional) Set

    Part 1 Setting Up High-speed Spindle (Optional) Set Make sure the following items are included with the high-speed spindle (ZS-500SH). Wrenches Spindle belt (24 mm (15/16 in.), 10 mm (3/8 in.)) Hexagonal screw drivers Screws: 4 Spindle unit These are installed on the spindle unit.
  • Page 35 Part 1 Setting Up Insert the screw at the location shown in the figure, then tighten using the included hexagonal screwdriver. Engage the belt in the groove on the motor pulley then pull by hand to hand it on the spindle pulley. Spindle pulley Spindle belt Groove...

  • Page 36: Installing The Tool

    Part 1 Setting Up Installing the Tool Do not touch the tip of the blade Fasten the spindle, tool, and with your fingers. material securely in place. Doing so may result in injury. Otherwise they may come loose during cutting, resulting in injury. Do not touch the tool immediately after cutting operating stops.
  • Page 37 Part 1 Setting Up Installing an Engraving Tool Install a cutter holder and collet which are suitable for the Install the blade holder and the collet. cutter to be used. The combination of end mill and collet is Blade-holder correct if the diameter of the end mill just fits in the hole in the Wrench (24 mm(15/16 in.)) collet.
  • Page 38 Part 1 Setting Up Use the arrow keys to position the head over the workpiece. * When attempting to move the head, first close the spindle cover. Press the TOOL DOWN key to bring the depth regulator nose in contact with the surface of the workpiece. * When attempting to move the head, first close the spindle cover.
  • Page 39 Part 1 Setting Up Raise the spindle with the tool up (+Z) key. * When attempting to move the head, first close the spindle cover. Rotate the dial in the direction of the arrow shown in the Bottom of the head figure to extend the cutter to the engraving depth (cutting- in amount).
  • Page 40 Part 1 Setting Up *When Not Using the Depth Regulator Nose If you do not use the depth regulator nose, take a table workpiece made of ABS plastic about 10 mm (3/8 in.) thick, secure it in place on the included table, and perform surface leveling. By using this as the table surface, you can carry out engraving at a uniform depth.
  • Page 41 Part 1 Setting Up Installing an End Mill Install a collet that matches the shank diameter of the end mill. The combination of end mill and collet is correct if the diameter of the end mill just fits in the hole in the collet. Using an end mill with the high-speed spindle requires the optionally available collet set (ZC-23) or collet (ZC-23-6.35).

  • Page 42: Attaching The Brush Adapter For

    Part 1 Setting Up Attaching the Brush Adapter for Chip Cleaning for the High-speed Spindle (ZAD-500S) Use a commercially available brush NOTICE Use a vacuum cleaner that lets you adjust to remove metal cuttings. the amount of suction and is equipped with Attempting to use a an overload protector.

  • Page 43: Selection Of The Command Set

    To perform output from the Windows program through the driver, choose "RML-1." The driver is installed from the included Roland Software Package. For more information on how to install it, take a look at "User's Manual 2_Cutting Using the Included Software."...

  • Page 44: Choosing The Spindle Type

    Part 1 Setting Up 1-6 Choosing the Spindle Type This sets the type of the installed spindle. If a high-torque spindle is installed, choose [HIGH TORQUE]. If a high-speed spindle is installed, choose [HIGH SPEED]. An incorrect selection may result in insufficient power to the motor and make normal cutting impossible, or conversely may apply power beyond the rated capacity to the motor and cause an error to be displayed during cutting.

  • Page 45: The Cutting Area

    Part 1 Setting Up 1-7 The Cutting Area MDX-650A/650 The maximum cutting area is 650 mm x 450 mm x 155 mm (25-9/16 in. x 17-11/16 in. x 6-1/16 in.). If you selected RML-1 as the command set, then when converted to coordinate values (step size: 1/100 mm), (x, y, z) = (50,000, 33,000, 10,500). The actual cutting area differs according to the type of spindle installed.
  • Page 46 Part 1 Setting Up When Use the High-speed Spindle When a high-speed spindle is installed, the range that you can actually cut (in the height direction) is subject to the following restrictions and is smaller than the maximum cutting range. - Length of the installed tool - Position of the XY table where the workpiece to cut is loaded - If using a spacer for the T-slot table (ZA-600/500 series), the height of the spacer...
  • Page 47 Part 1 Setting Up MDX-500 The maximum cutting area is 500 mm x 330 mm x 105 mm (19-5/8 in. x 12-15/16 in. x 4-1/8 in.). If you selected RML-1 as the command set, then when converted to coordinate values (step size: 1/100 mm), (x, y, z) = (50,000, 33,000, 10,500). The actual cutting area differs according to the type of spindle installed.
  • Page 48 Part 1 Setting Up When Use the High-speed Spindle When a high-speed spindle is installed, the range that you can actually cut (in the height direction) is subject to the following restrictions and is smaller than the maximum cutting range. - Length of the installed tool - Position of the XY table where the workpiece to cut is loaded - If using a spacer for the T-slot table (ZA-600/500 series), the height of the spacer...

  • Page 49: Loading A Workpiece For Cutting

    Part 1 Setting Up 1-8 Loading a Workpiece for Cutting Fasten the spindle, tool, and material securely in place. Otherwise they may come loose during cutting, resulting in injury. NOTICE When mounting a vise or loading a workpiece while a tool is installed, take care to avoid being injured by the tool.
  • Page 50 Part 1 Setting Up Pass the table-side end of the clamp for the T-slot clamp through the groove in the table as shown in the figure. Table-side end of the clamp Turn the nut as shown in the figure to align the workpiece-side end of the clamp with the height of the Workpiece-side end of the clamp...

  • Page 51: Part 2 Maintenance

    Part Maintenance 2-1 Cleaning Switch off the machine and unplug When you're finished, the power cord from the electrical wash your hands to outlet before performing cleaning or rinse away all maintenance. cuttings. Failure to do so may result in injury or electrical shock.
  • Page 52 Part 2 Maintenance Cleaning with the Base Cover Open If you’re using the safety cover (ZBX-650/500A), you must detach the front part of the safety cover in advance. For information on how to detach the cover, refer to the “ZBX-650/500A Safety Cover User’s Manual.” Switch on the power, move the table as far as it will go to the rear, then switch off the power and unplug the power cord from the electrical outlet.

  • Page 53: Cleaning The Sponge In The Fan-Motor Area (Mdx-500 Only)

    Part 2 Maintenance Cleaning Inside the Bellows Cover Near the X axis As shown in the figure, pull out the bellows cover and use a vacuum cleaner to clean away any adhering cutting waste near the X axis or Z axis. * When moving the head, switch on the power and use the control keys to move.

  • Page 54: Checking The Spindle

    Part 2 Maintenance 2-2 Checking the Spindle A general guide to the service life of the spindle portion is shown below. We recommend prompt inspection and replacement. -Spindle motor: 8000 hours -Spindle: High-torque spindle..5000 hours High speed spindle..1500 hours -Spindle belt: 1500 hours Checking the Spindle Motor Operate the spindle motor alone, with no tool installed or material loaded.

  • Page 55: Adjusting The Tension Of The Spindle Belt

    Two special tools, a tension gauge (ST-001) and a tension adjuster (ST-040), are required to check the tension. These tools are sold separately as service parts. Contact your authorized Roland DG Corp. dealer or service center. Remove the screws shown in the figure and detach the MDX-650A/650 spindle motor cover.
  • Page 56 Part 2 Maintenance Set the tension adjuster (ST-040) in place at the location TENSION ADJUSTER shown in the figure. (ST-040) Press with the tension gauge (ST-001) until the tension Top view adjuster (ST-040) touches the motor pulley, and the read Motor pulley the value on the tension gauge.

  • Page 57: Lubricating The Ball Screw

    Part 2 Maintenance 2-3 Lubricating the Ball Screw Switch off the machine and unplug When you're finished, the power cord from the electrical wash your hands to rinse away all outlet before performing cleaning or maintenance. cuttings. Failure to do so may result in injury or electrical shock.
  • Page 58 Part 2 Maintenance Y axis Refer to "2-1 Cleaning__Cleaning with the Base Cover Open" and detach the base cover. Base cover Apply grease directly to the ball screw. Apply grease to the entire screw shaft, moving the head to expose ungreased areas.

  • Page 59: Part 3 Appendix

    Part Appendix 3-1 The ZA-600/500 Series Spacer for the T-slot Table (Optional) Checking the Accessories Spacers: 2 Hexagonal wrench Screws: 6 Installation Switch on the power, then press the [ ] key to move the table as far as it will go to the front. Turn the power OFF and unplug the power cord from the electrical outlet.
  • Page 60 Part 3 Appendix Use the hexagonal wrench included with the spacers to remove the screws at the six places shown in the figure, then detach the T-slot table. * Do not throw away the screws. Screws are required when T-slot table is used without spacers. Align the pins on the spacers with the pin-holes on the slider, then place the spacers on the left and right.

  • Page 61: Main Optional Items

    Part 3 Appendix 3-2 Main Optional Items Unless stated otherwise, options for the MDX-650 can also be used with the MDX-650A. If the documentation does not list the MDX- 650A, follow the instructions for the MDX-650. Spindle Area Collet Cutting Tool Vacuum adapter ø6 mm ø6 mm...

  • Page 62: Specifications

    Part 3 Appendix 3-3 Specifications MDX-650A/650 Main Unit MDX-650A/650 T-slot (XY) table size 700 mm x 480 mm (27-1/2 x 18-7/8 in.) Max. cuttng area 650 mm(X) x 450 mm(Y) x 155 mm(Z) ( 25-9/16(X) x 17-11/16(Y) x 6-1/16(Z) in.) XYZ motor AC servo motor Feed rate...
  • Page 63 Part 3 Appendix MDX-500 Main Unit MDX-500 T-slot (XY) table size 550 mm x 360 mm (21-5/8 x 14-1/8 in.) Max. cuttng area 500 mm(X) x 330 mm(Y) x 105 mm(Z) ( 19-5/8(X) x 12-15/16(Y) x 4-1/8(Z) in.) XYZ motor AC servo motor Feed rate X, Y, Z-axis: Max.
  • Page 64 Part 3 Appendix Interface specifications Parallel Standard In compliance with the specification of Centronics Input signal STROBE (1 BIT), DATE (8 BITE) Output signal BUSY (1 BITE), ACK (1 BIT) Level of input/output signals TTL level Transmission method Asynchronous Serial Standard RS-232C specification Transmission method...
  • Page 65 The EXT.1, EXT.3 and EXT.4 (expansion connectors) are provided for expansion use by Roland DG Corp. Their specifications are proprietary. Roland DG Corp. assumes no responsibility for any effect on equipment due to the use of this port by the user.
  • Page 66 Part 3 Appendix MDX-650A/650 Dimensional Drawing *Unit: mm...
  • Page 67 Part 3 Appendix...
  • Page 68 Part 3 Appendix MDX-500 Dimensional Drawing *Unit: mm...
  • Page 69 Part 3 Appendix...
  • Page 72 Roland may change the specifications of this Software or its material without notice. Roland shall not be liable for any damage that may caused by the use of the Software or by exercise of the right licensed by this agreement.

This manual is also suitable for:

Modela pro mdx-650Modela pro mdx-500

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