Related Manuals for Cognex In-Sight 9000 Series
Summary of Contents for Cognex In-Sight 9000 Series
- Page 1 ® In-Sight 9000 Series Vision System Reference Guide 2020 November 03 Revision: 6.1.1.2...
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Page 2: Legal Notices
Copyright © 2018 - 2020. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents. -
Page 3: Regulations And Conformity
Regulations and Conformity Regulations and Conformity Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support. Safety and Regulatory Cognex Corporation Manufacturer One Vision Drive Natick, MA 01760 USA In-Sight 9902L: Regulatory Model 1AA9 In-Sight 9912/9912C: Regulatory Model R00064 This is a class A product. -
Page 4: China Rohs
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. -
Page 5: Precautions
Precautions Precautions To reduce the risk of injury or equipment damage when you install the Cognex product, observe the following precautions: The vision system requires a UL or NRTL listed power supply with a 24VDC output that meets the following rating requirements: At least 2A continuous current. -
Page 6: Table Of Contents
Table of Contents Table of Contents Legal Notices Regulations and Conformity China RoHS For European Community Users Precautions Table of Contents Symbols Introduction Support Standard Components Accessories C-Mount Covers External Lights Cables Mounting Brackets I/O Modules Connectors and Indicators Installation Install the C-Mount Lens and Cover (COV-7000-CMNT-LG) Mount the Vision System Install the Mounting Bracket (BKT-INS-01) - Page 7 Table of Contents 9902L C-Mount Lens Clearance Dimensions 9912 Vision System Dimensions 9912 Vision System with Cover (COV-7000-CMNT-LG) 9912 Vision System with Cover (COV-7000-CMNT-LG) and Extender (COV-7000-CMNT-LGX) Mounting Bracket (BKT-INS-01) Cleaning and Maintenance Clean the Housing Clean the Image Sensor Window Clean the Cover...
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Page 8: Symbols
Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent. -
Page 9: Introduction
Note: For the latest documentation, visit: support.cognex.com/documentation/in-sight. Standard Components Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Component Description Provides image acquisition, vision processing, job storage, Ethernet connectivity and discrete I/O. -
Page 10: Accessories
Introduction Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. C-Mount Covers Note: For the In-Sight 9902L vision system, the C-Mount lens has the following restrictions: Maximum thread length is 5.25mm. -
Page 11: External Lights
Cognex power cable (IVSL-5PM12-5) can be used to connect the light to the separate power supply. Only the power and ground wires from the Cognex power cable (IVSL-5PM12-5) should be connected to the remote power supply. - Page 12 Introduction Accessory Part Number Supported External Light Cables Accessory Image IVSL-5PM12-J300 Bar light, wide red IVSL-YLW2X-625 IVSL-5PM12-J500 IVSL-5PM12-J1000 IVSL-5PM12-J2000 IVSL-5PM12-J300 Bar light, narrow red, linear IVSL-YLW2X-625P IVSL-5PM12-J500 polarizer IVSL-5PM12-J1000 IVSL-5PM12-J2000 IVSL-5PM12-J300 Bar light, narrow infrared IVSL-YLW2X-850 IVSL-5PM12-J500 IVSL-5PM12-J1000 IVSL-5PM12-J2000 IVSL-5PM12-J300 Bar light, narrow blue IVSL-YLW300-470 IVSL-5PM12-J500...
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Page 13: Cables
Introduction Cables Note: The External Light cable is not supported with the In-Sight 9902L line scan vision system When using the 15 meter Breakout cable, full 24VDC voltage must be maintained at the input leads of the Breakout cable when the vision system is operating. Accessory Part Number Accessory... -
Page 14: Mounting Brackets
Accessory Part Number Accessory Image Mounting bracket with M3, M4 and 1/4 - 20 mounting holes. Mounting screws are not BKT-INS-01 included. The mounting bracket is supported with In-Sight 5000 series, In-Sight 7000 Gen2 series and In-Sight 9000 series vision systems. -
Page 15: I/O Modules
Introduction I/O Modules Accessory Part Number Accessory Image In-Sight CIO-MICRO I/O Module CIO-MICRO-00 In-Sight 1400 I/O Expansion Module CIO-1400... -
Page 16: Connectors And Indicators
Introduction Connectors and Indicators Connector Function Connects the Breakout cable, which provides connections to an external power supply, the acquisition trigger input, encoder inputs (9902L only), general-purpose inputs, high-speed outputs and RS-232 Connector serial communications. For more information, refer to Breakout Cable on page 41. - Page 17 Introduction Indicator Function Network LED The yellow LED flashes to indicate network activity. Error LED Red when active. User configurable. Used as an Event Trigger within In-Sight Explorer to force a cell containing an TUNE Button Event structure to run when the TUNE button is pressed.
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Page 18: Installation
Installation Installation Read this section to learn how the vision system connects to its standard components and accessories. For a list of options and accessories, contact your Cognex sales representative. Note: Cables are sold separately. CAUTION: All cable connectors are keyed to fit the connectors on the vision system. Do not force the connections or damage may occur. -
Page 19: Mount The Vision System
Installation Mount the Vision System The vision system provides mounting holes for attachment to a mounting surface. Note: In the rear housing, the maximum insertion depth of the M4 screws should not exceed 8mm. This does not include the thickness of the mounting material used. In the front housing, the maximum insertion depth of the M4 screws closest to the lens should not exceed 3mm and the M4 screws closest to the connectors should not exceed 4.5mm. -
Page 20: Install The Mounting Bracket (Bkt-Ins-01)
Installation Install the Mounting Bracket (BKT-INS-01) Complete the following steps to attach the accessory mounting bracket (BKT-INS-01) to the vision system. Note: When attaching the vision system to the mounting bracket: If using the M4 screw holes, the thread length of the M4 screw should not exceed 12mm. If using the 1/4 - 20 screw holes, the thread length of the screw should not exceed 10mm. -
Page 21: Connect The External Light Cable (9912 Only)
Installation Connect the External Light Cable (9912 Only) The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. For a list of supported accessories, refer to External Lights on page 11. -
Page 22: Connect The Ethernet Cable
Installation Connect the Ethernet Cable CAUTION: The Ethernet cable shield must be grounded at the far end. Whatever this cable is plugged into (typically a switch or router) should have a grounded Ethernet connector. A digital voltmeter should be used to validate the grounding. -
Page 23: Connect The Breakout Cable
Installation Connect the Breakout Cable CAUTION: To reduce emissions, connect the far end of the Breakout cable shield to frame ground. Note: Perform wiring or adjustments to I/O devices when the vision system is not receiving power. You can cut exposed wires short or trim wire ends. You also can tie the wires back if you use a tie made of non-conductive material. -
Page 24: Replace The Sd Card (Optional)
Installation Replace the SD Card (Optional) The vision system is equipped with a Micro SD card slot and an 8GB SD card is pre-installed for saving job and image files. Complete the following steps to replace the pre-installed SD card. Note: The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system. -
Page 25: Connect The Cio-Micro I/O Module (Optional)
Installation Connect the CIO-MICRO I/O Module (Optional) The vision system can access the CIO-MICRO I/O module's general-purpose input and output lines via an Ethernet connection to the I/O module. Optionally, the I/O Module cable can be connected to access the I/O module's TRIGGER+, TRIGGER-, HS OUT 0, HS OUT 1 and HS COMMON lines. - Page 26 Installation PoE Port Connects the I/O module to the vision system, providing the vision system with Ethernet. The green LED blinks when a network connection to the vision system is detected. The orange LED blinks when network activity is detected. LAN Port Connects the I/O module to an Ethernet network.
- Page 27 Installation d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block; the maximum torque is 0.1921 Nm (1.7 in-lb). 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.
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Page 28: Connect The Cio-1400 I/O Expansion Module (Optional)
Installation Connect the CIO-1400 I/O Expansion Module (Optional) Note: When connected to the CIO-1400 I/O expansion module: HS OUT 0 and HS OUT 1 are configurable as NPN (current sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current. - Page 29 Installation d. Tighten the screw terminals with the screwdriver to secure the wire leads in the terminal block. The maximum torque is 0.4 Nm (3.5 in-lb). 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground.
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Page 30: Specifications
Specifications Specifications The following sections list general specifications for the vision system. 9902L Vision System Specifications Specifications 9902L In-Sight version 5.7.4 Minimum Firmware Requirement Job/Program Memory 14.8GB non-volatile flash memory. Unlimited storage via remote network device. Image Processing 832MB SDRAM Memory SD Card Slot 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. - Page 31 Specifications Specifications 9902L Serial Communication RS-232C when connected to the Breakout cable or a compatible I/O module. 24VDC ±10%, 1.5A maximum. Power Consumption Material Die-cast and extruded aluminum housing. Finish Painted. Mounting Four M4 threaded mounting holes on front and back of the vision system. Dimensions 53.4mm (2.10in) x 60.5mm (2.38in) x 121.0mm (4.77in) 135.7mm (5.34in) x 68.0mm (2.68in) x 121.0mm (4.77in) with C-Mount cover...
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Page 32: 9912 Vision System Specifications
Specifications 9912 Vision System Specifications Specifications 9912 9912C Minimum Firmware In-Sight version 5.7.0 Requirement Job/Program Memory 7.2GB non-volatile flash memory; unlimited storage via remote network device. Image Processing Memory 832MB SDRAM SD Card 1 Micro SD card slot with an 8GB SD card pre-installed for saving job and image files. The vision system supports SD cards with a maximum capacity of 32GB, formatted with a FAT32 file system. - Page 33 Specifications Specifications 9912 9912C Serial Communication RS-232C when connected to the Breakout cable or a compatible I/O module. Power Consumption 24VDC ±10%, 1.5A maximum. Power Output 24VDC @ 750mA maximum to external light. Material Die-cast and extruded aluminum housing. Finish Painted.
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Page 34: Acquisition Trigger Input
Specifications Acquisition Trigger Input The vision system features one acquisition trigger input, which is optically isolated. You can configure the acquisition trigger input to trigger from an NPN (current sinking) or PNP (current sourcing) device. Specification Description ON: 15 to 28V DC (24DC nominal) Voltage OFF: 0 to 5VDC (11.5VDC nominal threshold) ON: 2.6mA to 4.9mA from 15 to 28V input... -
Page 35: 9902L Encoder Inputs
Specifications 9902L Encoder Inputs The Breakout cable can be used for communication between the vision system and a single or quadrature encoder. Specification Description ON: 5 to 24VDC Voltage OFF: <2VDC ON: <1000µA Current OFF: 0µA Resistance: ~350 kOhms Maximum Encoder Frequency 96KHz (assuming a 50/50 duty cycle) 9902L Encoder Input Wiring For single encoders, the ENCODER A pin must be used. -
Page 36: General-Purpose Inputs
Specifications General-Purpose Inputs The 9902L vision system features one built-in general-purpose input, which is optically isolated. The input can be configured as either NPN (current sinking) or PNP (current sourcing) lines. The 9912 vision system features three built-in general-purpose inputs, which are optically isolated. The inputs can be configured as either NPN (current sinking) or PNP (current sourcing) lines. -
Page 37: High-Speed Outputs
Specifications High-Speed Outputs The 9902L vision system features two built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. The 9912 vision system features four built-in, high-speed outputs, which are optically isolated. The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. -
Page 38: High-Speed Output Wiring
Specifications High-Speed Output Wiring To connect to an NPN-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. To connect to a PNP-compatible PLC input, connect one of the vision system's high-speed outputs directly to the PLC input. -
Page 39: External Light Connector
Specifications External Light Connector The vision system's LIGHT connector is used to connect the External Light cable to an external lighting device, providing power and strobe control. The External Light cable can be connected to either a continuous or strobed lighting device. Before using an external lighting device, you must configure the light settings within In-Sight Explorer. -
Page 40: Ethernet Cable
Specifications Ethernet Cable The Ethernet cable provides Ethernet connectivity to the vision system. P1 Pin Number Wire Color Signal Name P2 Pin Number White/Orange TxRx A + Orange TxRx A - White/Green TxRx B + Blue TxRx C + White/Blue TxRx C - Green TxRx B -... -
Page 41: Breakout Cable
Specifications Breakout Cable The Breakout cable provides connections to an external power supply, the acquisition trigger input, encoder inputs (9902L only), general-purpose inputs, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated. Wire Color 9912 Signal Names Pin# 9902L Signal Names ENCODER A INPUT... -
Page 42: I/O Module Cable
Specifications I/O Module Cable The I/O Module cable connects the vision system directly to a compatible I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision system are connected using the I/O Module cable. -
Page 43: Dimensions
Specifications Dimensions The following sections list dimensions of the vision system and optional accessories. 9902L Vision System Dimensions Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 44: 9902L Vision System With Cover (Cov-7000-Cmnt-Lg)
Specifications 9902L Vision System with Cover (COV-7000-CMNT-LG) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 45: 9902L Vision System With Cover (Cov-7000-Cmnt-Lg) And Extender (Cov-7000-Cmnt-Lgx)
Specifications 9902L Vision System with Cover (COV-7000-CMNT-LG) and Extender (COV-7000-CMNT-LGX) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 46: 9902L C-Mount Lens Clearance Dimensions
Specifications 9902L C-Mount Lens Clearance Dimensions Note: For the In-Sight 9902L vision system, the C-Mount lens has the following restrictions: Maximum thread length is 5.25mm. The C-Mount lens threads and body cannot protrude more than 6.5mm in length into the vision system when screwed in, unless the diameter of the back lens is smaller than 19.25mm. -
Page 47: 9912 Vision System Dimensions
Specifications 9912 Vision System Dimensions Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 48: 9912 Vision System With Cover (Cov-7000-Cmnt-Lg)
Specifications 9912 Vision System with Cover (COV-7000-CMNT-LG) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 49: 9912 Vision System With Cover (Cov-7000-Cmnt-Lg) And Extender (Cov-7000-Cmnt-Lgx)
Specifications 9912 Vision System with Cover (COV-7000-CMNT-LG) and Extender (COV-7000-CMNT-LGX) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 50: Mounting Bracket (Bkt-Ins-01)
Specifications Mounting Bracket (BKT-INS-01) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. -
Page 51: Cleaning And Maintenance
Cleaning and Maintenance Cleaning and Maintenance Clean the Housing To clean the outside of the vision system housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the vision system housing. CAUTION: Do not attempt to clean any DataMan product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
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