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Summary of Contents for Boumatic GT2”
- Page 1 GT2” Rapid Exit Milking System 9e1063 Installation Manual 07-2017...
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Page 2: Table Of Contents
CONTENTS 1. PREFACE MANUFACTURER’S ADDRESS ................................4 CUSTOMER SERVICE ................................... 4 GUIDELINES, LAWS, STANDARDS ..............................4 1.3.1 DECLARATION OF CONFORMITY ..............................5 SUCCESSFUL MILKING ..................................6 2. SAFETY OWNER’S DUTY OF CARE ................................7 BASIC SAFETY INSTRUCTIONS ..............................8 PERSONNEL QUALIFICATION............................... 9 PROTECTIVE EQUIPMENT ................................10 SAFETY SIGNS, STICKERS AND LABELS ..........................10 PACKAGING MATERIALS ................................10... - Page 3 6. INSTALLATION AND WIRING DIAGRAMS COMPONENTS OFF SPEEDWAY STALL CONTROL ......................33 SOLENOID BOX ....................................34 REMOTE CONTROLL PANEL AND SWITCH ..........................34 ELECTRONIC SPEEDWAY STALL CONTROL BOX .........................34 SPEEDWAY STALL CONTROL PCB AND ELECTRIC WIRE ....................35 7. DECOMMISSIONING SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING ............36 SAFETY INSTRUCTIONS FOR DECOMMISSIONING ......................36 SPECIAL DANGERS INVOLVED IN DECOMMISSIONING ....................36 FINAL DECOMMISSIONING / DISPOSAL..........................36...
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Page 4: Preface
This manual is not covered by an amendment service. The current version can be obtained through your technical dealer or directly from BouMatic. We reserve the right to make changes of the data and illustrations in this manual due to technical developments. -
Page 5: Declaration Of Conformity
1.3.1 DECLARATION OF CONFORMITY IN PROCESS Page 5 9e1063... -
Page 6: Successful Milking
• When replacing parts, only use genuine BouMatic spare parts! • Recommended settings are only valid in conjunction with genuine BouMatic products. • The conscientious implementation of milking routines will have a positive effect on milking results. 7 Step Udder Prep... -
Page 7: Safety
2. SAFETY 2.1 OWNER’S DUTY OF CARE Design and construction of this product were preceded by risk assessment and careful identification of applicable harmonized standards and other technical specifications. This product therefore represents the state-of-the-art of technology and ensures a maximum level of safety. To achieve safety on farms, all necessary measures must be taken. -
Page 8: Basic Safety Instructions
Attention! Work to be performed by qualified personnel only: - Transportation - Handling - Maintenance - Cleaning Work to be performed by authorized personnel only: - Installation - Start-up - Service - Troubleshooting - Repairs - Decommissioning These personnel will be regularly instructed in all relevant matters of safety at work and protection of the environ- ment and by familiar with this manual, particularly the safety instructions it contains. -
Page 9: Personnel Qualification
Deviation from these instructions could affect product performance or create a hazardous situation. Under no circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the procedures specified in these instructions without prior written approval from BouMatic. -
Page 10: Protective Equipment
The manufacturer / supplier is not liable for any resulting damage. The user alone bears the risk. Correct use also includes reading the instructions and observing the inspection and maintenance conditions. Genuine BouMatic parts and accessories are specially designed for BouMatic components; use only genuine spare parts. - Page 11 Attention! • Please note that parts or accessories not supplied by us and instructions not provided by BouMatic are not checked or released by us either • If such products are installed or used, this can have a negative effect on the specified properties of BouMatic products and put people and animals at risk.
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Page 12: Delivery
The weight per pallet varies according to the milking parlour size. The weight does not exceed 3000 kg per pallet/unit however. Do not stay under suspended loads during unloading and later assembly! BouMatic cannot be held liable for damage caused by improper unloading! 2.9 STORAGE The following rules must be observed when storing the delivered goods: Do not store the product outdoors or in areas with chemical vapours, moisture, excessive temperature and/or dirt. -
Page 13: Assembly Instructions And Explanation Of Symbols
Installation personnel must have knowledge of the type of installation and possible risks. The instructions in this manual must be followed. BouMatic accepts no responsibility or warranty for damages resulting from improper installation and their consequential damage. -
Page 14: Symbols
3.2 SYMBOLS Explanation of symbols used in this manual: Grind Galvanize Left side Weld Right side Drill Grease the screws Grease Apply protective paint 3.3 RECOMMENDATIONS Before commissioning the system, it must be ensured that the installation of the system complies with the technical guidelines and national laws. -
Page 15: Installation
4. INSTALLATION 4.1 INDEXABLE MILKING PARLOR GT2 2X7 WITH INDEXING AND RAPID EXIT Page 15 9e1063... -
Page 16: Installation Of The Structural Parts
4.2 INSTALLATION OF THE STRUCTURAL PARTS DMGS15072002 Page 16 9e1063... -
Page 17: Installation Of The Gate Post And The Entrance Barrier
4.3 INSTALLATION OF THE GATE POST AND THE ENTRANCE BARRIER LH DMGS15072003 Page 17 9e1063... -
Page 18: Bitumen Protective Coating
4.4 PROTECTIVE BITUMEN COATING DMGS15072004 Page 18 9e1063... -
Page 19: Installation Of The Rump Rail
4.5 INSTALLATION OF THE RUMP RAIL DMGS15072005 Page 19 9e1063... -
Page 20: Installation Of The Knife Gate
4.6 INSTALLATION OF THE KNIFE GATE DMGS15072006 Page 20 9e1063... -
Page 21: Installation Of The End Barrier
4.7 INSTALLATION OF THE END BARRIER DMGS13111805 Page 21 9e1063... -
Page 22: Installation Of The Pneumatic Exit Reel
4.8 INSTALLATION OF THE PNEUMATIC EXIT REEL DMGS13111806 Page 22 9e1063... -
Page 23: Installation Of The Pneumatic Exit Reel Drive
4.9 INSTALLATION OF THE PNEUMATIC EXIT REEL DRIVE DMGS13111807 Page 23 9e1063... -
Page 24: Installation Of The Pneumatically Actuated Lock
4.10 INSTALLATION OF THE PNEUMATICALLY ACTUATED LOCK DMGS13111808 Page 24 9e1063... -
Page 25: Installation Of The Indexing Cylinder
4.11 INSTALLATION OF THE INDEXING CYLINDER DMGS13111809 Page 25 9e1063... -
Page 26: Option: Installation Of The Sinus Curbing
4.12 OPTION: INSTALLATION OF THE SINUS CURBING DMGS15072007 Page 26 9e1063... - Page 27 DMGS15072008 Page 27 9e1063...
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Page 28: Option: Installation Of The Detacher Cylinder Bracket
4.13 OPTION: INSTALLATION OF THE DETACHER CYLINDER BRACKET DMGS15072009 Page 28 9e1063... -
Page 29: Automatisation, Controlling, Startup And Final Test
5. AUTOMATISATION, CONTROLLING, STARTUP AND FINAL TEST 5.1 USER CONTROLS 1 - START PB: • It starts the cows’ exit cycle and relaunches a cycle suspended by the STOP button. 2 - STOP PB: • It stops the advance of a cycle launched by the START PB. 3 - GATE PB: •... -
Page 30: Electric Wiring Recommendation
5.3 ELECTRIC WIRING RECOMMENDATION • The connecting wires must be separated from other cables in the electrical installation that convey different voltages. All the connections are 24 V DC apart from the 230 V AC supply. • Never pass a cable or install electrical equipment less than 50 cm from the identification arches. •... -
Page 31: Tests
5.7 TESTS • Switch off the electric power. • Open the compressed air tap. • Check that all the cylinders are in the start position, otherwise reverse their supply pipes: - Gate cylinder rod retracted, gate closed - Rotating cylinder rod extended - Hydraulic cylinder rod retracted Locking cylinder rod retracted, reel locked - Indexing cylinder rod extended, reel indexed... -
Page 32: Adjusting Indexing Delay After Gate Closure (0 To 10 Seconds)
5.9 ADJUSTING INDEXING DELAY AFTER GATE CLOSURE (0 TO 10 SECONDS) To carry out this adjustment, the equipment must be in rest position, reel in vertical position, locked and indexed, gate closed and no cycle in progress. Press the two buttons START and GATE simultaneously and hold them down for at least 2 seconds. •... -
Page 33: Installation And Wiring Diagrams
6. INSTALLATION AND WIRING DIAGRAMS 6.1 COMPONENTS OF THE SPEEDWAY STALL CONTROL Page 33 9e1063... -
Page 34: Solenoid Box
6.2 SOLENOID BOX VIEW FROM BELOW ENTRANCE GATE SOLENOID ROTATION SOLENOID LOCK SOLENOID INDEXING SOLENOID Ø 4 × 6 Ø 6 × 8 ENTRANCE GATE CYLINDER EXHAUST AIR EXIT REEL LOCK CYLINDER INDEXING COMPRESSED AIR SUPPLY 6.3 REMOTE CONTROL PANEL AND SWITCH START Button A - MOUNTING HOLES SWITCH... -
Page 35: Speedway Stall Control Pcb And Electric Wire
6.5 SPEEDWAY STALL CONTROL PCB AND ELECTRIC WIRING Time delay exit reel at rest without Jumper S1 with Jumper S1 Time base 1s Time base 5 s SPEEDWAY STALL CONTROL PCB Fuse 500 mA slow CONTROL BOX 2 SOLENOID BOX CONTROL BOX 1 POWER ON Input stop button... -
Page 36: Decommissioning
7. DECOMMISSIONING 7.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING Decommissioning may only be performed by specially qualified personnel in accordance with the safety instruc- tions. Attention! Also see the section on “Personnel qualification“. 7.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING In order to prevent damage to property and/or life-threatening injury to people when decommissioning, the fol- lowing points must always be observed: •... -
Page 37: Replacement And Spare Parts
8. REPLACEMENT AND SPARE PARTS Please refer to the relevant pages in chapters 4 “Installation” and 6 “Drawings and Installation Instructions” for the corresponding part numbers for defective, replacement or spare parts. Page 37 9e1063... - Page 38 Page 38 9e1063...
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