NOISE LEVEL .....................................11 DELIVERY ......................................12 STORAGE ......................................12 RECOMMENDATIONS ..................................13 SYMBOLS ......................................13 4. CONTROL AND OPERATING UNIT CONTROL UNIT ....................................14 OPERATION OF THE HD2 ................................14 5. CLEANING CLEANING ......................................15 6. MAINTENANCE MAINTENANCE ....................................15 7. DECOMMISSIONING SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING ............19 SAFETY INSTRUCTIONS FOR DECOMMISSIONING ......................19...
This manual is not covered by an amendment service. The current version can be obtained through your technical dealer or directly from BouMatic. We reserve the right to make changes of the data and illustrations in this manual due to technical developments.
When replacing parts, only use genuine BouMatic spare parts! Recommended settings are only valid in conjunction with genuine BouMatic products. The conscientious implementation of milking routines will have a positive effect on milking results.
2. SAFETY 2.1 OWNER’S DUTY OF CARE Design and construction of this product were preceded by risk assessment and careful identification of applicable harmonized standards and other technical specifications. This product therefore represents the state-of-the-art of technology and ensures a maximum level of safety. To achieve safety on farms, all necessary measures must be taken.
Attention! Work to be performed by qualified personnel only: - Transportation - Handling - Maintenance - Cleaning Work to be performed by authorized personnel only: - Installation - Start-up - Service - Troubleshooting - Repairs - Decommissioning These personnel will be regularly instructed in all relevant matters of safety at work and protection of the environ- ment and by familiar with this manual, particularly the safety instructions it contains.
Deviation from these instructions could affect product performance or create a hazardous situation. Under no circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the procedures specified in these instructions without prior written approval from BouMatic.
The manufacturer / supplier is not liable for any resulting damage. The user alone bears the risk. Correct use also includes reading the instructions and observing the inspection and maintenance conditions. Genuine BouMatic parts and accessories are specially designed for Boumatic components; use only genuine spare parts.
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During repair and service operations, always cut the power to the control unit by turning off the switch. • The control unit contains 230/400 V AC circuits and may only be opened by a BouMatic installer or a qualified electrician. Installation, together with any repairs during the warranty period, may only be undertaken by an •...
3. DESCRIPTION 3.1 INSTALLATION CONDITIONS The HD2 milking parlour must be installed in a building (under a roof), protected against negative weather conditions. The premises should have a minimum temperature of 5° Celsius and not have excessive humidity levels. The installation conditions of the HD2 with regard to the external electrical and water connections, the structural building conditions and other conditions on site do not fall within the sphere of responsibility of BouMatic.
The weight per pallet varies according to the milking parlour size. The weight does not exceed 3000 kg per pallet/unit however. Do not stay under suspended loads during unloading and later assembly! BouMatic cannot be held liable for damage caused by improper unloading! 3.4 STORAGE The following rules must be observed when storing the delivered goods: Do not store the product outdoors or in areas with chemical vapours, moisture, excessive temperature and/or dirt.
The HD2 is destined for the milking of cows under best conditions: calmly and without stress for the animals. Never use this installation in any other way than for the milking of cows and/or under conditions other than those recommended.
2 – gate closing: - push on this button to close the gate 4.2 OPERATION OF THE HD2 The HD2 is operated by the control unit(s). A control unit activates the opening and closing of a gate. Cow traffic is organised by the opening and closing of the entry and exit gates.
During cleaning requiring access out of the milking pit, first make sure that the HD2 is stopped, switched off, with the pneumatic circuit cut so that no third party can endanger intervening staff or affect ongoing operations.
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Ad hoc maintenance: Periodically lubricate the joints. Use the recommended grease or product with equivalent characteristic Warning: a lack of lubrication of the articulated elements can lead to premature wear, even to breakage. Greasing frequency in the first term depending on to the joints concerned Joints concerned Greasing frequency (milking hours) Entry gate joints...
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- Monthly check: Check the status of the following points of the installation monthly - the gate cylinders must be supplied with compressed air at a maximum of 4 bars. - Half-yearly check: Check the status of the following points of the installation on a half-yearly basis: - control the joints, they work normally with a minimum clearance.
7. DECOMMISSIONING 7.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING Decommissioning may only be performed by specially qualified personnel in accordance with the safety instruc- tions. Attention! Also see the section on “Personnel qualification“. 7.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING To prevent damage to property and/or life-threatening injury to people when decommissioning, the following points must always be observed: •...
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