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Summary of Contents for Boumatic FORMULE 1
- Page 1 FORMULE 1 Rapid Exit Parallel Parlour 9e1077 Installation Instructions 03-2018...
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Page 2: Table Of Contents
SYMBOLS ......................................15 RECOMMENDATIONS ..................................15 4. ASSEMBLY PLANS AND RECOMMENDATIONS LAYOUT OF THE INDEXED 2X10 FORMULE 1 STALL SYSTEM ..................16 STALL SYSTEM LAYOUT WITH DRILLING TEMPLATE ......................17 ASSEMBLY OF THE STRUCTURAL ELEMENTS ........................18 ASSEMBLY OF THE KNIFE GATE ENTRY GATE POST ......................19 PROTECTIVE COATING .................................20... - Page 3 PHOTOCELL CONTROL AND ADJUSTMENT (OPTION) ....................36 TESTS ........................................37 SETTING OF THE DURATION OF THE EXIT REEL AT HORIZONTAL REST ..............37 SETTING OF INDEXING DELAY AFTER CLOSING GATE (0 TO 10 S) ................38 5.10 MAINTENANCE ....................................38 6. INSTALLATION AND WIRING DIAGRAMS LAYOUT OF THE SPEEDWAY STALL CONTROL ELEMENT ....................39 SOLENOID VALVE CONTROL UNIT ............................40 CONTROL PANEL AND END POSITION ..........................40...
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Page 4: Preface
This manual is not covered by an amendment service. The current version can be obtained through your technical dealer or directly from BouMatic. We reserve the right to make changes of the data and illustrations in this manual due to technical developments. -
Page 5: Declaration Of Conformity
1.3.1 DECLARATION OF CONFORMITY IN PREPARATION Page 5 9e1077... -
Page 6: Successful Milking
When replacing parts, only use genuine BouMatic spare parts! Recommended settings are only valid in conjunction with genuine BouMatic products. The conscientious implementation of milking routines will have a positive effect on milking results. -
Page 7: Safety
2. SAFETY 2.1 OWNER’S DUTY OF CARE Design and construction of this product were preceded by risk assessment and careful identification of applicable harmonized standards and other technical specifications. This product therefore represents the state-of-the-art of technology and ensures a maximum level of safety. To achieve safety on farms, all necessary measures must be taken. -
Page 8: Basic Safety Instructions
Attention! Work to be performed by qualified personnel only: - Transportation - Handling - Maintenance - Cleaning Work to be performed by authorized personnel only: - Installation - Start-up - Service - Troubleshooting - Repairs - Decommissioning These personnel will be regularly instructed in all relevant matters of safety at work and protection of the environ- ment and by familiar with this manual, particularly the safety instructions it contains. -
Page 9: Personnel Qualification
Deviation from these instructions could affect product performance or create a hazardous situation. Under no circumstances will BouMatic be responsible for any problems caused in whole or in part by a deviation from the procedures specified in these instructions without prior written approval from BouMatic. -
Page 10: Protective Equipment
The manufacturer / supplier is not liable for any resulting damage. The user alone bears the risk. Correct use also includes reading the instructions and observing the inspection and maintenance conditions. Genuine BouMatic parts and accessories are specially designed for BouMatic components; use only genuine spare parts. - Page 11 During repair and service operations, always cut the power to the control unit by turning off the switch. • The control unit contains 230/400 V AC circuits and may only be opened by a BouMatic installer or a qualified electrician. •...
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Page 12: Description
3. DESCRIPTION 3.1 INSTALLATION CONDITIONS The Formule 1 milking parlour must be installed in a building (under a roof), protected against negative weather conditions. The premises should have a minimum temperature of 5° Celsius and not have excessive humidity levels. -
Page 13: Storage
3.3 STORAGE The following rules must be observed when storing the delivered goods: Do not store the product outdoors or in areas with chemical vapours, moisture, excessive temperature and/or dirt. Do not store the product on the bare floor/ground. Ensure proper storage of electrical components and/or fragile objects. Strong exposure by e.g. -
Page 14: General Assembly Instructions
Installation personnel must have knowledge of the type of installation and possible risks. The instructions in this manual must be followed. BouMatic accepts no responsibility or warranty for damages resulting from improper installation and their consequential damage. -
Page 15: Symbols
Failure to do so could result in serious, permanent injury. It must be possible to disconnect the Formule 1 from its pneumatic and power supplies. Please pay particular attention to the floor covering in areas where people and animals circulate to prevent skidding and falling and to facilitate cleaning. -
Page 16: Assembly Plans And Recommendations
4. ASSEMBLY PLANS AND RECOMMENDATIONS 4.1 LAYOUT OF THE INDEXED 2X10 FORMULE 1 STALL SYSTEM DMF115082700 Page 16 9e1077... -
Page 17: Stall System Layout With Drilling Template
4.2 STALL SYSTEM LAYOUT WITH DRILLING TEMPLATE DMF113103001 Page 17 9e1077... -
Page 18: Assembly Of The Structural Elements
4.3 ASSEMBLY OF THE STRUCTURAL ELEMENTS DMF115032502 Page 18 9e1077... -
Page 19: Assembly Of The Knife Gate Entry Gate Post
4.4 ASSEMBLY OF THE KNIFE GATE ENTRY GATE POST DMF115082701 Page 19 9e1077... -
Page 20: Protective Coating
4.5 PROTECTIVE COATING DMF115032503 Page 20 9e1077... -
Page 21: Assembly Of The Curbing
4.6 ASSEMBLY OF THE CURBING DMF113103003 Page 21 9e1077... -
Page 22: Assembly Of The Simple Rear Panel
4.7 ASSEMBLY OF THE SIMPLE REAR PANEL DMF115032504 Page 22 9e1077... -
Page 23: Assembly Of The Pneumatic Entry Gate
4.8 ASSEMBLY OF THE PNEUMATIC ENTRY GATE DMF115032505 Page 23 9e1077... -
Page 24: Assembly Of The Pneumatic Front Exit Reel
4.9 ASSEMBLY OF THE PNEUMATIC FRONT EXIT REEL DMF115032506 Page 24 9e1077... -
Page 25: Assembly Of The Pneumatic Drive System
4.10 ASSEMBLY OF THE PNEUMATIC DRIVE SYSTEM DMF115032507 Page 25 9e1077... -
Page 26: Assembly Of The Pneumatic Exit Reel Latch
4.11 ASSEMBLY OF THE PNEUMATIC EXIT REEL LATCH DMF115032508 Page 26 9e1077... -
Page 27: Assembly Of The Exit Reel Indexation
4.12 ASSEMBLY OF THE EXIT REEL INDEXATION DMF115032509 Page 27 9e1077... -
Page 28: Assembly Of The Sequencing Gates
4.13 ASSEMBLY OF THE SEQUENCING GATES DMF113103011 Page 28 9e1077... -
Page 29: Assembly Of The End Tube
4.14 ASSEMBLY OF THE END TUBE DMF113103012 Page 29 9e1077... -
Page 30: Option: Assembly Of The Supreme Rear Panel
4.15 OPTION: ASSEMBLY OF THE SUPREME REAR PANEL DMF115032510 Page 30 9e1077... -
Page 31: Option: Assembly Of The 2000 Detacher Cylinder Supports
4.16 OPTION: ASSEMBLY OF THE 2000 DETACHER CYLINDER SUPPORTS DMF113103013 Page 31 9e1077... -
Page 32: Option: Provisional Assembly On Exit Reel
4.17 OPTION: PROVISIONAL ASSEMBLY ON EXIT REEL DMF115032511 Page 32 9e1077... -
Page 33: Option: Assembly Of The Provisional End Tube
4.18 OPTION: ASSEMBLY OF THE PROVISIONAL END TUBE DMF113103015 Page 33 9e1077... -
Page 34: Option: Assembly Of The End Cabinets
4.19 OPTION: ASSEMBLY OF THE END CABINETS DMF115032512 Page 34 9e1077... -
Page 35: Settings, Start-Up And Control
5. SETTINGS, START-UP AND CONTROL 5.1 USER CONTROLS 1 - “START” push button: • It starts the cow exit cycle and restarts a cycle suspended by the “STOP” button. 2 - “STOP” push button: • It stops a cycle initiated by the “START” push button. 3 - “GATE”... -
Page 36: Electrical Cabling Recommendation
5.3 ELECTRICAL CABLING RECOMMENDATION • The connecting wires must be separated from the other cables of the electrical installation carrying different voltages. Power supply 230VAC, all connections are 24VDC • Do not run a cable or install an electrical device within 50cm of the identification arches. •... -
Page 37: Tests
Functional check: • The STABILITY indicator (STB) should remain lit in green, otherwise perform the setting again. • An object placed approximately 1.1m from the ground must be detected, the output LED OUT of the cell must light up red and the yellow LED L10 on the board, otherwise perform the setting again. •... -
Page 38: Setting Of Indexing Delay After Closing Gate (0 To 10 S)
• In base 1s for each desired second or base 5s for each bracket of 5s desired, press as many times on the “START” button, without releasing the “GATE” button. • Without releasing the “GATE” button, press and hold the “STOP” button for at least 2 seconds •... -
Page 39: Installation And Wiring Diagrams
6. INSTALLATION AND WIRING DIAGRAMS 6.1 LAYOUT OF THE SPEEDWAY STALL CONTROL ELEMENT Page 39 9e1077... -
Page 40: Solenoid Valve Control Unit
6.2 SOLENOID VALVE CONTROL UNIT VIEW FROM BELOW Solenoid valve entry door Solenoid valve Solenoid valve locking Solenoid valve indexing Diameter 4 × 6 Diameter 6 × Gate cylinder hoses Air exhaust Rotary cylinder hose Locking cylinder hoses Indexing cylinder hoses Compressed air supply 6.3 CONTROL PANEL AND END POSITION “START”... -
Page 41: Electronic Board And Electrical Connection
6.5 ELECTRONIC BOARD AND ELECTRICAL CONNECTION Time delay at rest Without strap S1 with strap S1 Time base 1s Time bases 5 s Electronic board speedway stall control Fuse 500mA/T CONTROL CONTROL SOLENOID VALVE CONTROL UNIT PANEL NO. 1 PANEL NO. 2 Switched on Entry push button “STOP”... -
Page 42: Diagrams And List Of Spare Parts
7. DIAGRAMS AND LIST OF SPARE PARTS 7.1 AUTOMATION Description ELECTRONIC CONTROL UNIT F10514 ELECTRONIC BOARD 8583245 CONTROL PANEL 8587418 END POSITION 8587419 PNEUMATIC CONTROL UNIT 8584981 FUSE 5x20 500mA TEMPORIZED 8587417 5/2 WAY VALVES. 8589979 BLOCK 4 WAY VALVE BLOCK. 8587420 PHOTOCELL 8514187... -
Page 43: Decommissioning
8. DECOMMISSIONING 8.1 SPECIAL PERSONNEL QUALIFICATION REQUIRED FOR DECOMMISSIONING Decommissioning may only be performed by specially qualified personnel in accordance with the safety instructions. Attention! Also see the section on “Personnel qualification“. 8.2 SAFETY INSTRUCTIONS FOR DECOMMISSIONING To prevent damage to property and/or life-threatening injury to people when decommissioning, the following points must always be observed: •...
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