Playworld Rhythm Wall Manual
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Playworld Rhythm Wall Manual

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Rhythm Wall
Equipment Manufacturer
350-1431

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Summary of Contents for Playworld Rhythm Wall

  • Page 1 Rhythm Wall Equipment Manufacturer 350-1431...
  • Page 2 Rhythm Wall Equipment Manufacturer 350-1431 Primary Natural Contemporary...
  • Page 3 EQUIPMENT SIZE: 3,25M x 1,07M x 2,41M USE ZONE: 7,02M x 4,82M AREA: PERIMETER: 28,52 SqM. 19,51M FALL HEIGHT: USER CAPACITY: AGE GROUP: ASTM F1487- CPSC #325 PROJECT NO: SCALE: DRAWN BY: DATE:...
  • Page 4 Rhythm Wall Design Number: 350-1431A - Bill Of Material Ref. Part No. Description Quantity Posts 3.5in OD x 112in STEEL POST W/O CAP ZZCH0139 3.50in x 88in STEEL POST w/CAP ZZCH0356 Audible Activities DRUM PANEL (GROUND LEVEL) ZZCH4587 BELL PANEL (GROUND LEVEL)

  • Page 5: Friday, November

    Rhythm Wall Design Number: 350-1431A - Compliance and Technical Data Reference Document: ASTM F1487 Pre- Post- Unit Total Consumer CO2e Active Ref. ASTM Weight Recycled Content Footprint Install Concrete Play Part No. Qty. Description Status (lbs) (lbs) (kgs) Users Hours...

  • Page 6: Friday, November

    A measurement, in pounds, that qualifies the amount of material that was once another product that has completed its lifecycle and has been diverted from a landfill as a solid waste through recycling and is now being used in a Playworld Systems' product. E.g. **20% to 40% of the steel in our steel tubing and sheet steel have been diverted from landfills.
  • Page 7 Installation Instructions Installation Instructions Challengers Models CH0019, CH0029, CH0039, ® CH0049, CH0059, CH0069, CH0077, CH0137, CH0139, CH0257, CH0259 Steel Support Post w/o Cap 100 in. (2540 mm) to 224 in. (5690 mm) Installation Preparation Recommended Crew: ......Two (2) adults Installation Time: ........
  • Page 8 Installation Instructions 18" (457 mm) Diameter Top View 3.5" (89 mm) Diameter Footing Diagram Varies See table Post Height above Model Post Height for post Surfacing heights ZZCH0137 100" (2540 mm) 64" (1626 mm) ZZCH0139 112" (2845 mm) 76" (1930 mm) ZZCH0019 124"...
  • Page 9 Installation Instructions __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. __Step 1: Before attempting to assemble your equipment, please review all installation information carefully.
  • Page 10 Bill of Materials Installation Instructions CH0137 - STEEL SUPPORT POST w/o CAP 100 in. (2540 mm) CH0069 - STEEL SUPPORT POST w/o CAP 184 in. (4674 mm) PART NO. DESCRIPTION QTY. PART NO. DESCRIPTION QTY. BAF5036 POST - 3-1/2" O.D. x 100" STEEL w/o Cap & w/ LBL AT 36" BAF5050 POST - 3-1/2"...
  • Page 11 Installation Instructions Installation Instructions Challengers Model CH0356 ® Steel Post w/ Cap 3.5 in. x 88 in. Installation Preparation Recommended Crew: ......Two (2) adults Installation Time: ........1 installation-hour Weight: ..........29.7 lbs. (13,5 kg) Concrete Required: ....... 0.13 cubic yard (0,10 cubic meters) Use Zone: ..........
  • Page 12 Installation Instructions Top View 18" (457 mm) Diameter 53.8" (1360 mm) Footing Diagram Surface Level Elevation Views Page 2 of 4 Model CH0356 PA 1181...
  • Page 13 Installation Instructions __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. __Step 1: Before attempting to assemble your equipment, please review all installation information carefully.
  • Page 14 Bill of Materials Installation Instructions CH0356 - STEEL POST W/ CAP (3.5 O.D. in x 88 in) PART NO. DESCRIPTION QTY. CAP5067 POST - 3.50" OD x 88.00" STEEL w/CAP For Customer Service, Call 800-233-8404 or 570-522-9800 OUTSIDE U.S. 1000 Buffalo Road • Lewisburg, PA 17837 www.playworldsystems.com Page 4 of 4 Model CH0356...

  • Page 15: Drum Panel (Ground Level)

    Installation Instructions Installation Instructions Challengers Model CH4587 ® Drum Panel (Ground Level) Installation Preparation Recommended Crew: ......One (1) adult Installation Time: ........1 hour Use Zone: ..........Refer to Master Drawing User Group Age (years): ....... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Add 1 Drop of...
  • Page 16 Installation Instructions Top View Position Unit of Measurement Top # Inches Bottom # [Millimeters] Footing Diagram Important Notes: • When panel is positioned under a deck, the TOP edge of the panel must be less than 3.5" (90 mm) from the bottom edge of the deck or more than 9" (230 mm) to prevent any entrapment issues.
  • Page 17 Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 5. Panel Connector 12" Diameter Drum AAU0635 BPL0062 (4 Total) (1 Total) Drum Panel BFC0595 (1 Total) 3/8"...
  • Page 18 Installation Instructions Offset Centerline Clamp 3/8" Flat Washer AAU0625 BAE0595 (4 Total) (4 Total) 3/8" x 1" Button Head Bolt BAE0664 (4 Total) Detail C Step 5 Attach the offset centerline clamps to the panel connectors. Drive Rivet BAE0020 (4 Total) Detail E Step 8 Secure the clamps to the support posts.
  • Page 19 Installation Instructions Notes Before You Begin: Do not over tighten bolts during assembly, only snug Step 8: Install drive rivets. See Detail E. After the equipment assembly is complete, tighten them until assembly is complete. install a drive rivet in each clamp to permanently secure it to the support post. Using a 1/4"...

  • Page 20: For Customer Service, Call

    Bill of Materials Installation Instructions CH4587 - DRUM PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0625 CLAMP - 3-1/2" OFFSET CENTERLINE DIE CAST AAU0635 CONNECT - 3/4" PANEL BAD0085 THREAD LOCKING ADHESIVE BAE0020 RIVET - 1/4" x 11/16" DRIVE BAE0595 WASHER - 3/8"...

  • Page 21: Bell Panel (Ground Level)

    Installation Instructions Installation Instructions Challengers Model CH4589 ® Bell Panel (Ground Level) Installation Preparation Recommended Crew: ......Two (2) adults Installation Time: ........1 man-hour Use Zone: ..........Refer to Master Drawing User Group Age (years): ....... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Add 1 Drop of...
  • Page 22 Installation Instructions Position Unit of Measurement Top # Inches Bottom # [Millimeters] Top View Footing Diagram If the panel is placed under a deck there must be less than 3.5 in (89 mm) between the deck and the lower edge on the top of the panel, or more than 9 in.
  • Page 23 Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 6. Note: Attach the music notes on the 3/8" x 1-1/4" Button Head Bolt opposite side of the panel from where the 1/4"...
  • Page 24 Installation Instructions 3/4" Panel Connector 3/8" Flat Washer AAU0635 BAE0595 (4 Total) (4 Total) 3/8" Button Head Nut BAE0663 (4 Total) 3/8" x 1" Button Head Bolt BAE0664 Detail D (4 Total) Step 7 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 (4 Total) Centerline Clamp...
  • Page 25 Installation Instructions Centerline Clamp Drive Rivet BAE0020 (4 Total) Detail G Step 11 Page 5 of 7 Model CH4589 ECN2156...
  • Page 26 Installation Instructions Notes Before You Begin: Do not over tighten bolts during assembly, only snug Attach the clamps to the connectors. tighten them until assembly is complete. Step 8: See Detail E. Place the fl at side of each clamp against the panel side of the connector.

  • Page 27: For Customer Service, Call

    Bill of Materials Installation Instructions CH4589 - BELL PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0092 MISC - 10.00" DIA. x 5.38" BELL AAU0093 MISC - 9.00" DIA. x 4.88" BELL AAU0094 MISC - 8.00" DIA. x 4.38" BELL AAU0095 MISC - 7.00"...

  • Page 28: Chime Panel (Ground Level)

    Installation Instructions Installation Instructions Challengers Model CH4607 ® Chime Panel (Ground Level) Installation Preparation Recommended Crew: ......Two (2) adults Installation Time: ........1.5 man-hours Use Zone: ..........Refer to Master Drawing User Group Age (years): ....... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Add 1 Drop of...
  • Page 29 Installation Instructions Position Unit of Measurement Top # Inches Bottom # [Millimeters] Top View Footing Diagram Important Notes: • When panel is positioned under a deck, the TOP edge of the panel must be less than 3.5 in. (90 mm) from the bottom edge of the deck or more than 9 in.
  • Page 30 Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 6. Chime Upper Cap AAU0102 Chime Handle AAU0098 (2 Total) Chime Striker (2 Total) AAU0099 1/4" x 2-1/2" (2 Total) Round Head Bolt BAE0045...
  • Page 31 Installation Instructions 1/4" x 2-1/2" Round Head Bolt BAE0045 (4 Total) 1/4" Flat Washer BAE0158 (4 Total) Centerline Clamp AAU0625 (4 Total) 3/8" Flat Washer BAE0595 (4 Total) 1/4" Button Head Nut BAE0161 (4 Total) 3/8" x 1" Button Head Bolt Detail C BAE0664 Step 5...
  • Page 32 Installation Instructions Support Post 3/8" x 1-1/4" Tamper Resistant Bolt BAE0662 (4 Total) Detail F Step 8 Attach the panel to the support posts. Drive Rivet BAE0020 (4 Total) Detail G Step 10 Secure the clamps to the support posts. Page 5 of 7 Model CH4607 ECN2096...
  • Page 33 Installation Instructions Notes Before You Begin: Do not over tighten bolts during assembly, only snug Step 8: Attach the panel to the support posts. See Detail F. Position the panel tighten them until assembly is complete. between the support posts with the bottom of the chime side against the deck. Close the clamps around the posts, apply a drop of thread locking adhesive to Carefully read and understand these installation instructions before you the bolt threads, and attach as shown.

  • Page 34: For Customer Service, Call

    Bill of Materials Installation Instructions CH4607 - CHIME PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0098 HANDLE - 1.50" x 3.50" CHIME KNOB AAU0099 MISC - 1.25" x 3.50" CHIME STRIKER AAU0102 CAP - 7.50" x 10.30" CHIME UPPER w/BEARING AAU0103 CAP - 7.50"...
  • Page 35 Bolts & Nuts: Snug tighten and tighten an additional one-half turn. Maintenance . . . • Playworld Systems ® strongly recommends the use of protective surfacing within the use zone of each play structure in accordance with the applicable standard for your location, appropriate for the fall height of each structure.
  • Page 36 INSTALLATION INSTRUCTIONS 41.1" (1044 mm) 8.2" (208 mm) gap < 3.5" (89 mm) 38.5" (978 mm) 46" (1168 mm) gap > 9" (229 mm) 9.5" (241 mm) If the panel is placed under a deck there must be less than 3.5 in (89 mm) between the deck and the lower edge on the top of the panel, or more than 9 in.
  • Page 37 INSTALLATION INSTRUCTIONS INSTALLATION Detail A __Notes Before You Begin: Horn Whistle • Do not over tighten bolts during assembly, only snug tighten them until assembly is AMC0165 AMC0166 complete. Horn BPL0106 • If during the installation process a bolt needs to be removed from a part or parts, Hose Clamp it will be necessary to apply a drop of liquid thread lock / loctite to the bolt before AMC0185...
  • Page 38 INSTALLATION INSTRUCTIONS Attach the clamps to the panel. Panel Connector __Step 5: Attach the clamps to the panel. See Detail D. Select (4) four of the following: AAU0635 offset centerline clamps, panel connectors, 3/8" button head nuts. Also select (8) eight 3/8"...

  • Page 39: For Customer Service, Call

    INSTALLATION INSTRUCTIONS BILL OF MATERIAL CH - HORN PANEL (GROUND LEVEL) PART NO. DESCRIPTION QTY. AAU0625 CLAMP - 3-1/2 OFFSET CENTERLINE DIE CAST AAU0635 CONNECT - 3/4" PANEL AMC0165 MISC - 1.63" O.D. x 7.50" HORN WHISTLE AMC0166 MISC - 1.63" O.D. x 9.50" HORN WHISTLE AMC0185 #12 WORM DRIVE HOSE CLAMP BAD0085...
  • Page 40 Installation Instructions Installation Instructions Challengers Model CH9816 ® Camber Half Square Roof Installation Preparation Recommended Crew: ......Two (2) adults Installation Time: ........1 man-hour Use Zone: ..........Refer to Master Drawing User Group Age (years): ....... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Add 1 Drop of...
  • Page 41 Installation Instructions Top View Top View 7-3/4" 7.75" (197 mm) (197 mm) 31" 31" (787 mm) (787 mm) 13-3/4" 13.75" (349 mm) (349 mm) 36" 36" (914 mm) (914 mm) 1/4" 0.25" 34-1/2" (6 mm) 0.75" (6 mm) 3/4"(19 mm) (19 mm) (876 mm) 23-3/4"...
  • Page 42 Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the Roof step description. The step descriptions start on page 4. BPL0680 (1) Total Mounting Bracket Mounting Bracket AAU1216 (Left) AAU1217 (Right) (1) Each Total Cover Casting AAU1218 (2) Total 3/8"...
  • Page 43 Installation Instructions __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. Carefully read and understand these installation instructions before you begin. Step 1: Before attempting to assemble your equipment, please review all installation information carefully.

  • Page 44: For Customer Service, Call

    Installation Instructions Bill of Materials CH9816 - CAMBER HALF SQUARE ROOF PART NO. DESCRIPTION QTY. AAU1216 BRACKET - 3-1/2" SQUARE (LEFT) AAU1217 BRACKET - 3-1/2" SQUARE (RIGHT) AAU1218 BRACKET - 3-1/2" COVER CASTING BAE0020 RIVET - 1/4" x 11/16" DRIVE BAE0595 WASHER - 3/8"...
  • Page 45 Installation Instructions Installation Instructions Challengers Model CH9817 ® Camber Half Square Roof Add On Installation Preparation Recommended Crew: ......Two (2) adults Installation Time: ........1 man-hour Use Zone: ..........Refer to Master Drawing User Group Age (years): ....... ASTM/CSA: 2-12, EN: 2-14 ICON KEY Fully Tighten Add 1 Drop of...
  • Page 46 Installation Instructions 36" 36" 36" 36" Top View Top View (914 mm) (914 mm) 30.9" (914 mm) (914 mm) (785 mm) 13.65" (347 mm) 7.81" (198 mm) 18" (457 mm) 70.5" Diameter (1791 mm) Footing Diagram Footing Diagram .65" (16 mm) 34.5"...
  • Page 47 Installation Instructions Follow the details in alphabetical order. For clarifi cation, each detail references the step description. The step descriptions start on page 5. Note: Depending on which side the roof is added to, the left or right mounting bracket will be used. Mounting Bracket AAU1216 (Left) or Mounting Bracket...
  • Page 48 Installation Instructions Existing Roof Roof BPL0680 (1) Total 1" O.D. Flat Washer BAE0600 (6) Total 3/8" x 1-1/4" Button Head Bolt BAE0666 (6) Total Detail C Cover Casting Step 8 Drive Rivet BAE0020 (3) Total Post Detail D Step 10 Page 4 of 6 Model CH9817 PA 695...
  • Page 49 Installation Instructions Final Details __Notes Before You Begin: Do not over tighten bolts during assembly, only snug Step 9: Square and level the roof at the desired height. Tighten the bracket tighten them until assembly is complete. bolts. Fully tighten all fasteners in accordance with the tightening torque specifi...

  • Page 50: For Customer Service, Call

    Bill of Materials Installation Instructions CH9817 - CAMBER HALF SQUARE ROOF ADD-ON PART NO. DESCRIPTION QTY. AAU1216 BRACKET - 3-1/2" SQUARE (LEFT) AAU1217 BRACKET - 3-1/2" SQUARE (RIGHT) BAE0020 RIVET - 1/4" x 11/16" DRIVE BAE0595 WASHER - 3/8" SAE FLAT BAE0600 WASHER - 1"...

  • Page 51: Challenger Guidelines

    IMPORTANT! Because accidental falls around your playground equipment clear installation site is ideal. can occur, Playworld Systems recommends that the area under and around the structure be covered with a resilient material such as sand, bark mulch, or wood •...
  • Page 52 Installation Guidelines USE ZONE INFORMATION: • For areas complying with the European Standard (EN-1176 / EN-1177), the Refer to the applicable standard for your location. The master structure drawing will show use zones and critical fall heights for the equipment. use zone at the end of the slide runout will be at least 2000 mm for Type 1 slides.
  • Page 53 Installation Guidelines REQUIRED TOOLS MAINTENANCE Playworld Systems supplies a service kit that contains commonly used hex key • ® Inadequate maintenance of equipment has resulted in injuries on the wrenches required to assemble your equipment. You may also need: shovel, playground.
  • Page 54 Installation Guidelines IN GROUND FOOTING DIAGRAMS: ASTM / CSA IN GROUND FOOTING DIAGRAMS: EN (EUROPE ONLY) Support Post Support Post Factory Applied Surfacing Label Protective Surfacing Factory-Applied Protective Protective Surfacing Level Surfacing Level Sticker >200 mm Ground Level Varies 400 mm 2"...
  • Page 55 Installation Guidelines IN GROUND FOOTING DIAGRAMS: GROUND ZERO POSTS IN GROUND FOOTING DIAGRAMS-BLOCK OPTION Component Support Post Factory-Applied Protective Protective Surfacing Level Factory-Applied Protective Surfacing Level Sticker Surfacing Level Sticker Protective Surfacing Level Ground Level Varies 2" (51 mm) Ground Level Varies 2"...
  • Page 56 Do not encase bottom of support post in concrete. Place post directly on packed stone. • The footings shown on Playworld Systems’ documentation are recommendations based on historical performance in average soil conditions. Footing dimensions may be modified by the owner based on actual soil conditions.
  • Page 57 Installation Guidelines SURFACE MOUNT FOOTING DIAGRAMS: SUPPORT POSTS AND COMPONENTS FOOTING NOTES: PIER TYPE SURFACE MOUNT • Most support posts and component support legs will have either a factory- Surface Mount Post applied sticker with line, or factory-applied mark designating protective surfacing level on a clear and level installation site.
  • Page 58 Installation Guidelines HARDWARE GUIDE Tightening Torque Specifications: The following are full scale drawings of the hardware commonly used in structure Bolts & Nuts: Snug tighten and tighten an additional one-half turn. assembly. During installation, use these drawings as a quick reference. Set Screws: Snug tighten and tighten an additional full turn.
  • Page 59 Installation Guidelines HARDWARE GUIDE 3/8" x 1-1/4" Tamper Resistant Bolt 1/4" Button Head Bolt Bolt Cap & Washer BAE0662 BPL0300 1" 2" 1-1/2" 25 mm 38 mm 51 mm 2-1/2" 1-1/4" 1-3/4" 64 mm 32 mm 44 mm 5/16" Button Head Bolt Drive Rivet BAE0020 1"...
  • Page 60 Installation Guidelines CHALLENGERS CLAMP ASSEMBLIES ® We have provided the following typical assembly drawings of the Challengers ® clamps for your reference. Offset Centerline Clamp AAU0625 Panel Connector 3/8" x 1/2" Set Screw AAU0635 BAE0630 Drive Rivet BAE0020 Component 3/8" Flat Washer BAE0595 Pipe Clamp Drive Rivet...
  • Page 61 Installation Guidelines AGE APPROPRIATE LABELS (COMPLIANCE WITH ASTM / CSA) Each composite play structure and each independent (non “play functionally linked”) unit must have a label applied. __Step 1: Choose a conspicuous location that will be visible to adults. 2 to 5 years old 5 to 12 years old 2 to 12 years old All three labels are included.
  • Page 62 Insure that protective surfacing is properly installed according to C.P.S.C. (or other appropriate body) recommendations. Footings must not be exposed. • Insure that hard surface warning/Playworld Systems ® identification labels are properly affixed to the play equipment. Labels are to be plainly visible according to Surfacing Warning Label current playground equipment guidelines.

  • Page 63: For Customer Service, Call

    Contact your sales 8 hours between coats. • Refer to your installation instructions to obtain replacement representative immediately for a replacement part. To repair the coating, contact the Playworld Systems’ part number. Customer Service Department for a coating repair touch- Castings •...
  • Page 64 Installation Guidelines Inspection Form Preventive Maintenance • Be sure that you are using a copy of this Inspection Form and not your original..for Safety's Sake! • Use the Inspection Codes listed below and record condition of equipment at time of examination on the Inspection Checklist.
  • Page 65 Installation Instructions Installation Instructions Universal Model UN9910 Surface Warning Label Installation Preparation Recommended Crew: ......One (1) adult Installation Time: ........15 to 20 min ICON KEY Fully Tighten Add 1 Drop of Hardware Thread Locking Adhesive Do Not Fully Tighten Pour Concrete Hardware Assembly View...

  • Page 66: For Customer Service, Call

    Bill of Materials Installation Instructions UN9910- SURFACING WARNING LABEL __Notes Before You Begin: Do not over tighten bolts during assembly, only snug tighten them until assembly is complete. PART NO. DESCRIPTION QTY. BAB0032 Surfacing Warning Label Carefully read and understand these installation instructions before you begin.

  • Page 67: Bad0085 Thread Locking Adhesive

    Universal Model UN9930 Pipe Systems Maintenance Kit With Aerosol PART NO. DESCRIPTION QTY. BAB0032 LABEL - TAMPER RESISTANT SURFACE WARNING BAD0001 PLAYWORLD SILK SCREENED BLANK BAD6000 4.5 oz AEROSOL TOUCH-UP PAINT BAD6010 AEROSOL RUST-RESISTANT PRIMER PAINT BAD6016 GRAFFITI REMOVER TOWELS AUNH9600 HARDWARE FOR MAINT/TOOLS &...

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