Dometic CAL61.003 Installation & Operating Instructions Manual
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Dometic CAL61.003 Installation & Operating Instructions Manual

Dometic CAL61.003 Installation & Operating Instructions Manual

Caravan roof mount air conditioner
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OPERATING INSTRUCTIONS
CARAVAN ROOF MOUNT AIR CONDITIONER
MODEL CAL61.003
MODEL CAL136.003 PRODUCT NO. 9916503-01
Form No.3100377.013 10/86
INSTALLATION &
PRODUCT NO. 9916403-01
INCLUDES ELECTRIC HEAT KIT
WARNING
THIS UNIT MUST BE SERVICED BY
AN AUTHORIZED SERVICEMAN.
MODIFICATION OF THE APPLIANCE
CAN BE EXTREMELY HAZARDOUS
AND COULD LEAD TO SERIOUS
INJURY OR DEATH.

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Summary of Contents for Dometic CAL61.003

  • Page 1 INSTALLATION & OPERATING INSTRUCTIONS CARAVAN ROOF MOUNT AIR CONDITIONER MODEL CAL61.003 PRODUCT NO. 9916403-01 MODEL CAL136.003 PRODUCT NO. 9916503-01 INCLUDES ELECTRIC HEAT KIT WARNING THIS UNIT MUST BE SERVICED BY AN AUTHORIZED SERVICEMAN. MODIFICATION OF THE APPLIANCE CAN BE EXTREMELY HAZARDOUS AND COULD LEAD TO SERIOUS INJURY OR DEATH.

  • Page 2: General Information

    1. GENERAL INFORMATION THREE SPECIFIC NEEDS: Installation opening Additional Wiring Cut through roof and ceiling SHORE LINE COMPARTMENT FUSE PANEL Power must be above 105V- and frequency must be 60 Hz at all times. WIRING VOLT LOSSES WRONG FREQUENCY LOW GENERATOR OUTPUT ALTITUDE...

  • Page 3: Design Recommendations

    SPECIFICATIONS (FIG. WARNING IMPROPER INSTALLATION MAY DAMAGE ELECTRIC 1 MODEL NO.‘s CAL 136 CAL 61 EQUIPMENT, COULD ENDANGER LIFE, CAUSE INJURY AND/OR PROPERTY SERIOUS Nominal Capacity (KW) DAMAGE. Electrical Rating FL Amps (Camp/Motor) 12.7 The Manufacturer will not be liable for LR Amps (Camp/Motor) any damages or injury due to failure to Power (KW)
  • Page 4 Many air conditioners can be installed at Be sure your roof structure is capable existing roof vent openings. These of supporting a weight of 65 Kg openings may be larger or smaller than 355 when motion. X 355 mm and will need modification. (Normally if the roof can support a (FIG.
  • Page 5 Roof Vent Locations (FIG. 4.A.) CAUTION: Remove all screws that secure the There may he electrical wiring located between vent to the roof and remove the vent ceiling. roof Disconnect all electricity. from the opening. (FIG. 4.) Remove all sealing compound from around the vent opening.
  • Page 6 Roof Opening Preparations framing should be wood strips 380 X 25 mm X thickness of roof to ceiling If t h e o p e n i n g e x c e e d s 3 6 0 X 3 6 0 distance.
  • Page 7 the unit over the Center rubber gasket near L I F T A N D P L A C E prepared roof opening. The blunt end of possible over the opening. the air conditioner goes toward the m of the van. (FIG. 5.B.l) This Minor completes...
  • Page 8 CEILING TEMPLATE Take the ceiling template and slide the INSTALLATION lower discharge air duct over the outside of the upper discharge air duct. Reach through the roof opening and adjust the air conditioner until the gasket is Holding the ceiling template in place with centered on the opening.
  • Page 9 HEATER INSTALLATION (FIG. 8) 8. CONNECTION OF POWER SUPPLY TO AIR CONDITIONER (Fig. 8) Install the heat package to the ceiling template using four pointed, WARNING serrated screws provided. The heater Be sure power supply is OFF before connecting element will align below the discharge air power supply leads to the air conditioner.

  • Page 10: Air Box Installation

    AIR BOX INSTALLATION The power supply to the air conditioner may now be turned ON. Remove the two return air grills and filters which are shipped loose in the air Your air conditioner is now installed and box. (FIG. 10.A) ready for operation.

  • Page 11: Cooling Operation

    COOLING OPERATION S e t t h e t h e r m o s t a t t o t h e p o s i t i o n FIG. 11.B.l which will give your desired comfort level. 25°C.
  • Page 12 HEATING OPERATION NOTE: This electric heater will not replace FIG. ll.D.1 a f u r n a c e f o r h e a t i n g y o u r v a n i n c o l d weather.

  • Page 13: Maintenance

    12. MAINTENANCE AIR FILTERS: Periodically remove the return air filters located above the removable panels in the air box. Wash the filters with soap and warm water, let dry and then reinstall. (FIG. Never run the air conditioner without NOTE: return air filters in place.

  • Page 14: Assembly Drawing

    ASSEMBLY DRAWING Discharge Air Rating Plate and Serial Number Neoprene Rubber Gasket Upper Discharge Air Duct Roof Line Roof Reinforcement Member Power Supply Line Prepared Installation Opening 25 X 380 mm Thick Framing Lower Discharge Air Duct Ceiling Template Junction B Unit Mounting Bolts (150 mm) Heat Package Mounting Legs...
  • Page 15 RUN CAP. COMPRESSOR Y E L I _ _ TERMINAL 4 I @ 1 IS USED FOR WIRE CONNECTION ONLY AND NOT A - H E A T P A C K A G E FACTORY WlAlNG - W I R I N G - - - - JUNCTION -- USE COPPER CONDUCTORS O N L Y...

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Cal136.003

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