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Installation Instructions
EasyIn 60M style

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Summary of Contents for solarwatt EasyIn 60M Series

  • Page 1 Installation Instructions EasyIn 60M style...
  • Page 2: Table Of Contents

    Laying battens for further module rows ................ 19 6.2.9 Laying battens for further the top enclosure frame and batten O ......19 Page 2 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 3 Transition design (aluminium guide - adjacent batten) ..........33 9.3 Total spacing D and LA for different roof tiles ............. 35 9.4 Batten spacings under module field for 1-4 module rows........36 Design guidelines for your own enclosure frames ............. 37 Warranty Conditions ......................38 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 3...
  • Page 4: General Information

    4) above the roof batten. These installations do not apply to the SOLARWATT Or- ange Easy-In module with glass-fi lm laminate (covering length 1.715 mm). Page 4 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 5: Symbols Used

    The modules should nevertheless be left in the packaging until installation to help prevent any damage. Transport IMPORTANT You are obligated to check all goods delivered as well as their packaging immediately for transport damage. Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 5...
  • Page 6: Information About The Easyin 60M Style Module

    Handling on the roof and the ground SOLARWATT EasyIn modules are delivered on a pallet and are well protected by water-proof foil against the effects of weather. The modules can be removed easily by simply lifting the two module ends. The modules must not be tilted, because they are hooked into one another and tilting could bend the module frame.
  • Page 7: Notes On Installation And Connection

    EasyIn system, is provided according to DIN 1052 and work. This should include documentation relating to the DIN 1055. layout of the modules including assigned serial numbers Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 7...
  • Page 8 It is recommended to prepare a string plan of the PV system and measure the respective string voltages after the modules wired in a row are installed by appropriately trained technicians. This should also be documented in writing. Page 8 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 9: Preparation And Planning

    The bottom part shows the layout of the battens for the roof tiles which are laid with a standardized batten spac- ing (LA) next to the module field. Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 9...
  • Page 10 Total spacing D between batten U and batten O is calculated from: D = A + (N x 1.642 mm) + B + C - Ü - K Page 10 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 11: Spacing A Below Module Field

    For batten measurements for complete module fields, see Chapter 9.4 on page 36. Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 11...
  • Page 12: Battens For Roof Tile Area

    U ● between the roof tiles in the tile area next to the module field. Page 12 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 13: Horizontal Module Field Dimensions

    Table 3 on page 14 shows the measurements for mod- mm between the modules. ule fields with a width of 12 modules. This installation spacing should be created using two Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 13...
  • Page 14: Side Batten Ends In Transition Between Module And Tile Field

    > 220 mm for safe support of the lower corner plates 7.1 – 7.3 > 190 mm for safe support and fastening of the upper corner plates Page 14 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 15 Figure 5 Figure 6 Figure 7 Figure 8 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 15...
  • Page 16: Step-By-Step Installation

    6 x 80 is required. Page 16 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 17: Fastening Battens

    6 x 60. To avoid a split of the supporting board and a confl ict with the batten screwing, the mounting brackets must not be screwed to the supporting board. Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 17...
  • Page 18: Laying Battens 2; 3; 4; 5

    You must fi rst push the required number of fastening plates onto the aluminum guide rail before you start fas- tening the counter batten! Page 18 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 19: Laying Battens For Further Module Rows

    (see Chapter 5.3). sure frame. When using the SOLARWATT roofing frame the measurements for the roofing frame are stated in the installation instructions. Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 19...
  • Page 20: Module Installation

    For the subsequent electrical wiring prepare the Module connecting cable above the module or next to the roof batten. Aluminum guide rail Page 20 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 21: Fastening The First Module Of The Lowest Module Row

    All subse- quent modules of the same module row are only attached on the free remaining side. Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 21...
  • Page 22: Module Earthing

    (see Figure 22 and Figure 24). Page 22 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 23 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 23...
  • Page 24: Fastening The Second Module Of The Lowest Module Row

    Check that the 2 mm expansion gap between the two modules actually exists. Lay and fasten the transverse seal on module 2 as de- scribed in Chapter 6.3.4. Page 24 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 25: Installing The Third Module

    ● Then remove the spacer and check the expansion ● Implement the module earthing ● Lay the transverse seal, always pressed Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 25...
  • Page 26: Module Connection At The Top Module Field Edge

    Figure 34 Figure 35 3 mm projection of the transverse seal over the transverse seal spacer Page 26 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 27: Side Module Connection

    Figure 37 Cut for adaptation to roof-side gutters in lowest module Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 27...
  • Page 28: Cable Ducting Through The Roof

    If several cables are to be bushed inwards, then the distance between the cable bushing points must be at least 10 cm. (see Figure 40) Page 28 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 29: Installation Of The Roof Top Enclosure Frame

    Rafters with sarking membrane and counter battens Lower enclosure frame EasyIn Module Upper enclosure frame Supporting board 98 x 20 mm Attachment angle Roof battens Aluminum guide rail Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 29...
  • Page 30: System Components

    NOTE If a SOLARWATT EasyIn roofi ng frame has been purchased, also check the delivery of the roofi ng frame for completeness and correctness of all parts using the insert sheets in the boxes. Also check that the version of the roof pitch that you require has also been delivered and whether all delivered parts are in a due and proper condition.
  • Page 31 Fastening plate for aluminum guide rail Wood screw 6 x 60 Mounting bracket Spacer (on delivery 2x fixed to each module) Self-tapping screw 5.5 x 35 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 31...
  • Page 32: Parts Not Included In The Delivery Scope

    Medium-profiled roof tiles with a max. configuration height of up to 50 mm Roof tile and suitable cover length Roofing frame In the event of a customized solution Page 32 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 33: Appendix

    Appendix Batten layout, vertically from bottom to top. Transition design (aluminium guide - adjacent batten) Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 33...
  • Page 34 Page 34 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 35: Total Spacing D And La For Different Roof Tiles

    Total spacing D and LA for different roof tiles Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 35...
  • Page 36: Batten Spacings Under Module Field For 1-4 Module Rows

    Batten spacings under module fi eld for 1-4 module rows For spacings measured from the top side of supporting board 98 x 20 see Figure 3 on page 10 Page 36 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 37: Design Guidelines For Your Own Enclosure Frames

    Side enclosure frame 15° Other measurements are to be specifi ed operationally, based ca. 60° on roof pitch and roofi ng type. Approx. 125 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 37...
  • Page 38: Warranty Conditions

    End Customer for any costs incurred for the provi- % of the nominal output of the Solar Module as indicated by ded Warranty services, provided that the End Customer knew Page 38 Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019...
  • Page 39 Solar Module must be verified by an expert appraisal performed by SOLARWATT, a third party commissioned by SOLARWATT or an independent testing in- Subject to change | © 2019 SOLARWATT GmbH | AZ-TM-PMS-1339 | Rev 001 | Version: 12/2019 Page 39...
  • Page 40 Any Questions? Your customer advisor or our technical support will be happy to help you. SOLARWATT GmbH | Maria-Reiche-Str. 2a | 01109 Dresden | Germany Tel. + 49 351 8895-0 | Fax + 49 351 8895-100 | info@solarwatt.com Certified acc. to ISO 9001, 14001 und 50001 | BS OHSAS 18001:2007 www.solarwatt.com...

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